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OPERATING INSTRUCTIONS<br />

Grass<br />

<strong>Unipress</strong> <strong>Vario</strong><br />

The star in your cabinet


Technical Data<br />

Dimensions:<br />

Width of machine tabel 740 mm<br />

Depth of machine tabel with bore distance 20 mm 410 mm<br />

Height of machine tabel 115 mm<br />

Depth of machine 850 mm<br />

Total height of machine<br />

Other data<br />

760 mm<br />

Press force of 0,6 MPa ( 6bar ) about 2800 N<br />

Weights:<br />

Total weight of the <strong>Unipress</strong> standard equipment 95 kg<br />

Total weight of the <strong>Unipress</strong>-<strong>Vario</strong> standard equipment 97 kg<br />

Electric Connections:<br />

Voltage according to the type plate ….. V<br />

Frequency according to the type plate ..… Hz<br />

Connection capacity of 3 phase motor 1,1 kW<br />

Connection capacity of 1 phase motor<br />

Power of the supply line according to the local codes & regulation<br />

1,5 kW<br />

Securing the supply line max. 1,5 x nominal current according to the type plate<br />

Pneumatic Connections:<br />

Dust, water and oil free air pressure at least 5,5 bar<br />

Max. allowable pressure in supply line: 10 bar<br />

Air pressure usage per jack-up drilling with 6 bar<br />

Air pressure usage per jack-up drilling<br />

1,25 l<br />

Suction intake force for compressor 7,5 l<br />

Other Connections:<br />

Dust collection: Connecting diameter Ø 80 mm<br />

Suction outlet force: about 2000 m3/h Emission values:<br />

Noise level in natural under 82 dB/A<br />

Noise level during drilling under 82 dB/A<br />

The star in your cabinet


The star in your cabinet<br />

Table of contents<br />

Page<br />

1. General Information 5 - 6<br />

1-001 List of illustration 5<br />

1-002 Manufacturer 6<br />

1-003 Copyright 6<br />

1-004 Guarantee Terms 6<br />

2. Safty Information 7 - 9<br />

2-001 Safty information 7<br />

2-002 Recommended usage 7<br />

2-003 Remaining risks 8<br />

2-004 Safty devices 8<br />

2-005 Danger- and safety measures 8<br />

2-006 Description of stickers 9<br />

3. Product Description 10 - 15<br />

3-001 Dust and noise emission ratings 10<br />

3-002 Usage 10<br />

3-003 Identification of products 10<br />

3-004 Variations 11<br />

3-005 Standard features 11<br />

3-006 Standard accessories 12-15<br />

4. Machine-Parts Description 16 - 33<br />

4-001 Overview of assembly group numbering 16-17<br />

4-002 Description of the individual assembly groups 18-21<br />

4-003 Gearbox - Variations - <strong>Unipress</strong> hole patterns 22-23<br />

4-004 Gearbox - Variations - <strong>Unipress</strong> <strong>Vario</strong> hole patterns 24-29<br />

4-005 Description of individual assembly operating elements 31<br />

4-006 Machine's function 31<br />

4-007 Description of the safty devices 31<br />

4-008 Pneumatic wiring diagram 30-31<br />

4-009 Electric wiring diagram 32-33<br />

5. Shipping and Installation of Machines 34<br />

5-001 Transport and storage requirements 34<br />

5-002 Space requirements 34<br />

5-003 Installation in designated space 34


Table of contents<br />

7-1 Requirements for operators<br />

7-2 Setting-up the <strong>Unipress</strong> 36-39<br />

7-201 Changing the gearbox on the <strong>Unipress</strong> 36-37<br />

7-202 Installing the drill fit into the rigid drill chucks on the <strong>Unipress</strong> 37<br />

7-203 Installing the drill fit into the quick change chuck on the <strong>Unipress</strong> 38-39<br />

7-204 Changing the quick change chuck on the <strong>Unipress</strong> 38-39<br />

7-3 Setting-up the <strong>Unipress</strong>-<strong>Vario</strong> 40-43<br />

7-301 Changing the gearbox on the <strong>Unipress</strong>-<strong>Vario</strong> 40-41<br />

7-302 Installing the drill fit into the quick change chuck on the <strong>Unipress</strong> <strong>Vario</strong> 43<br />

7-303 Changing the quick change chuck on the <strong>Unipress</strong> <strong>Vario</strong> 42-43<br />

7-4 Adjusting the <strong>Unipress</strong> and <strong>Unipress</strong> <strong>Vario</strong> 44-53<br />

7-401 Adjusting the material thickness (boring depth) 44-45<br />

7-402 Adjusting the boring distance 44-45<br />

7-403 Adjusting the boring speed 46-47<br />

7-404 Adjusting the side stops 46-47<br />

7-405 Working with the stop adjustment gauge 48-49<br />

7-406 Working with the index ruler 50-51<br />

7-407 Adjusting the hold down clamps 50-51<br />

7-408 Mounting the insertion die 52-53<br />

7-5 Examples of Usage 54-71<br />

7-501 Drilling and inserting the Grass Hinge System 1000/3000/4000 54-55<br />

7-502 Drilling and inserting the Grass Baseplate System 1000/3000 56-57<br />

7-503 Drilling the line boring patterns only with the <strong>Unipress</strong> <strong>Vario</strong> 58-59<br />

7-504 Drilling the cabinet member fastening bore holes only with the <strong>Unipress</strong> <strong>Vario</strong> 60-61<br />

7-505 Drilling the fronts for System 6000/7000 (with railing only with the <strong>Unipress</strong> <strong>Vario</strong>) 62-63<br />

7-506 Drilling the back panel for System 6000/7000 (with railing only with the <strong>Unipress</strong> <strong>Vario</strong>) 64-65<br />

7-507 Drilling for visible hinges 66-67<br />

7-508 Drilling and inserting of fastening hardware 68-69<br />

7-509 Drilling of handle borings only with the <strong>Unipress</strong>-<strong>Vario</strong> 70-71<br />

8. Trouble Shooting and Problem Solving 72-75<br />

8-001 Incorrect drilling distance - adjustment of scale 72-73<br />

8-002 Incorrect drilling depth - adjustment of scale 72-73<br />

8-003 Motor does not run 75<br />

8-004 Boring head does not descend 75<br />

8-005 Boring speed can't be adjusted 75<br />

8-006 Parts don't fit the drill patterns when inserted 74-75<br />

9. Maintenance and Care 76<br />

9-001 Maintenance plan 76<br />

9-002 Care information 76<br />

The star in your cabinet<br />

Page


1-001 List of Illustrations<br />

1. General Information<br />

Illustration Description Page<br />

4-001-01 Overview of machine with assembly group numbering 16<br />

4-002-01 Machine table assembly group 18<br />

4-002-02 Machine frame assembly group 18<br />

4-002-03 Motor support assembly group 20<br />

4-002-04 Open electrical switch cabinet 20<br />

4-002-05 Control panel with operating elements 20<br />

4-003-01 <strong>Unipress</strong> line boring pattern-belt driven gearbox 22<br />

4-003-02 <strong>Unipress</strong> belt driven gearbox 22<br />

4-003-03 <strong>Unipress</strong> line boring pattern-3 spindle gearbox 22<br />

4-003-04 <strong>Unipress</strong> 3 spindle gearbox 22<br />

4-003-05 <strong>Unipress</strong> <strong>Vario</strong> line boring pattern-belt driven gearbox 24<br />

4-003-06 <strong>Unipress</strong> <strong>Vario</strong> belt driven gearbox 24<br />

4-003-07 <strong>Unipress</strong> <strong>Vario</strong> line boring pattern-3 spindle gearbox 24<br />

4-003-08 <strong>Unipress</strong> <strong>Vario</strong> 3 spindle gearbox 24<br />

4-003-09 <strong>Unipress</strong> <strong>Vario</strong> line boring pattern hole gauge gearbox 26<br />

4-003-10 <strong>Unipress</strong> <strong>Vario</strong> line boring gearbox 26<br />

4-003-11 <strong>Unipress</strong> <strong>Vario</strong> boring pattern 8 spindle standard gearbox 26<br />

4-003-12 <strong>Unipress</strong> <strong>Vario</strong> 8 spindle standard gearbox 26<br />

4-003-13 <strong>Unipress</strong> <strong>Vario</strong> boring pattern 8 spindle special gearbox 28<br />

4-003-14 <strong>Unipress</strong> <strong>Vario</strong> 8 spindle special gearbox 28<br />

4-008-01 Pneumatic wiring diagram 30<br />

4-009-01 Electric wiring diagram 32<br />

5-001-01 Location of machine's center of gravity 34<br />

7-201-01/02/03 Changing of gearbox on the <strong>Unipress</strong> 36<br />

7-202-01 Installing drill bits in rigid drill chuck on the <strong>Unipress</strong> 36<br />

7-203-01 Installing drill bits in quick change drill chuck on the <strong>Unipress</strong> 38<br />

7-204-01 Changing the quick change drill chuck on the <strong>Unipress</strong> 38<br />

7-301-01/02/03 Removing a gearbox on the <strong>Unipress</strong> <strong>Vario</strong> 40<br />

7-301-04/05/06 Mounting a gearbox on the <strong>Unipress</strong> <strong>Vario</strong> 40<br />

7-302-01 Installing a drill bit in the quick change drill chuck on the <strong>Unipress</strong> <strong>Vario</strong> 42<br />

7-303-01/02 Changing the quick change drill chuck on the <strong>Unipress</strong> <strong>Vario</strong> 42<br />

7-401-01 Adjusting the material thickness 44<br />

7-402-01 Adjusting the boring distance 44<br />

7-403-01 Adjusting the operating speed 44<br />

7-404-01 Adjusting the side stops 44<br />

7-405-01/02 Operating the stop adjustment gauge 48<br />

7-406-01 Operating the index ruler 50<br />

7-407-01 Operating the holding clamps accessories 50<br />

7-408-01 Installing the insertion die 52<br />

7-501-01/02 Drilling and inserting Grass hinges 54<br />

7-502-01/02 Drilling and inserting Grass base plates 56<br />

7-503-01/02 Drilling line boring patterns 58<br />

7-504-01/02 Drilling bore hols for cabinet member fastening bore holes on <strong>Unipress</strong> <strong>Vario</strong> 60<br />

7-505-01/02 Drilling of front panels for Zargen System 6000/7000 62<br />

The star in your cabinet<br />

Page 5


1. General Information<br />

1-002 Manufacturer<br />

Grass AG Tel. 0043 / 05578 / 2211 - 0<br />

Bundesstr. 10 Fax 0043 / 05578 / 2211 - 59<br />

6973 Höchst<br />

Austria<br />

1-003 Copyright<br />

The manufacturer has the exclusive copyright. Any means of copying is permitted only<br />

with the permission of the manufacturer, unless the operating instructions are copied for<br />

the purpose of utilizing the machine.<br />

1-004 Terms of Guarantee<br />

The shipped <strong>Unipress</strong> or <strong>Unipress</strong><strong>Vario</strong> comes with a guarantee within the scope of<br />

"General Terms of Guarantees in the Association of the Machinery and Steel Construction Industry".<br />

In case of misuse, repairs by unauthorized or untrained personnel, usage of<br />

unauthorized replacement parts or accessories without written approval from the<br />

manufacturer invalidates any guarantee claims.<br />

We reserve technical modifications for whatever reason.<br />

When the machine is shipped from the manufacturing plant, it meets the latest regulation<br />

and technical standards.<br />

The manufacturer is under no obligation to modify machines free of charge due to changed specification.<br />

In case of guarantee claims, please contact the authorized Grass representative or an<br />

authorized Grass distributor.<br />

Lists of representatives or distributors are given in chapter 10-006.<br />

Guarantee claims will be honored only if the guarantee certificate was filled out completely<br />

and sent to the manufacturer.<br />

The guarantee or warranty include exclusive replacement of parts, but do not include installation<br />

parts, driving time, travel expenses, resulting damages, etc.<br />

Not included in the guarantee are:<br />

- transport damages (Postal service, railway, shipping reclaims)<br />

- natural wear and tear of parts<br />

- drill (bits)<br />

- damages resulting from negligence of protective rules<br />

- damages on the work material<br />

- loss of wages<br />

- reimbursement of down time<br />

- damages resulting from inappropriate handling or from misuse of the <strong>Unipress</strong>.<br />

Page 6 The star in your cabinet


2-001 Safety Information<br />

2. Safety Information<br />

Only authorized electricians or electrical specialists may work on the electrical<br />

equipment.<br />

The pneumatic and electric connecting lines are to be installed in an orderly manner and<br />

are to be protected from damage (for example, in cable channels or conduits, or something similar).<br />

The safety devices, which are included in this shipment, must always be utilized and shall not<br />

be by-passed or rendered inoperable.<br />

During service or maintenance work the machine must be turned off and blocked at<br />

the main electrical switch and to separate the machine from the pneumatic lines<br />

(for example, by quick coupling).<br />

Only tools which correspond in accordance with specifications and regulations (for<br />

example, from the Grass product line program) shall be utilized.<br />

Only hard metals, or HSS (high speed steel) drills with a total length of 57 mm and a<br />

shaft diameter of 10 mm may be utilized.<br />

The drill diameter may be a maximum of 35 mm on the drive spindle and a maximum<br />

of 12 mm O on all the other bore spindles.<br />

Shavings may not be blown off, but must be suctioned with the appropriate device.<br />

Machines shall always be turned off at the main switch when work is finished and<br />

secured so unauthorized persons cannot start them.<br />

Keep the workplace and surrounding area clean.<br />

Messiness and changing work places increase the risk of injury.<br />

Protect yourself from electrical shocks.<br />

Utilize the machine only in dry rooms and do not leave the machine outside in the rain.<br />

Keep unauthorized persons away from the machine.<br />

Only one person shall operate the machine.<br />

When working, keep your hands away from the working area of the drill and the<br />

insertion die arm.<br />

Wear appropriate work clothing when operating the machine.<br />

Use a hair net with long hair and do not wear wide or floppy pieces of clothing which<br />

could become caught in moving machine parts.<br />

2-002 Recommended Usage<br />

The Grass hinge drilling machine <strong>Unipress</strong>, as well as <strong>Unipress</strong> - <strong>Vario</strong>, is meant for<br />

drilling in solid wood and derived wood products. Other uses are not specified; thus,<br />

the manufacturer is not liable for resulting damages. The user alone assumes all risks.<br />

The user must conform to the operating instructions when determining appropriate<br />

usages.<br />

The machine shall only be operated, serviced and maintained by trained and<br />

authorized persons.<br />

The original set-up may not be modified.<br />

The star in your cabinet<br />

Page 7


2. Safety Information<br />

2-003 Remaining Risks<br />

The machine is built according to the present state of technology and known<br />

safety and technical directives. Still, risks remain for the life and health of the operator<br />

or of third parties, as well as damage to the machine and other material assets.<br />

Remaining risks consist of:<br />

- danger: even when the main switch is turned off the machine moves if the start<br />

button is activated<br />

- operation of the machine by unqualified personnel<br />

- operation of the machine without the required and recommended safety devices<br />

- inappropriate tooling or improper installation or attachment of tooling<br />

- the placement of the operator's second hand during drilling, inserting and installing<br />

movements of machine parts<br />

- additional people being in the area of the operating machine<br />

- contact with a turned-off machine which is not in order<br />

- not maintaining the machine's operation as is described in Chapter 7-0 "Operating<br />

the <strong>Unipress</strong> / <strong>Unipress</strong> - <strong>Vario</strong>".<br />

These remaining risks can be prevented by adhering to the information found in<br />

Chapters 2-0 and 7-0.<br />

2-004 Safety Devices<br />

Safety devices, information about dangers, etc. serve to ensure safety and may not, in<br />

any case be removed or be made inoperable.<br />

a) The main switch, which can be turned off to prevent unauthorized starting,<br />

should be turned off during adjustment and set-up processes.<br />

b) The pneumatic - filter - reducing regulator prevents the machine from<br />

overloading (see Chapter 4-006).<br />

c) For thermal overload protection of the motor see Chapter 4-007.<br />

d) Integrated dust collection to protect personnel from fine dust and simultaneously<br />

also conditionally protects one from injury by the drill.<br />

e) Motor first runs when the drill comes into contact with the work piece, and not<br />

with the pressing of the components<br />

2-005 How to prevent damages:<br />

Page 8<br />

Possible Damage Safety Measurements<br />

Drill chucks loosen Use snap-in drill chucks<br />

Drill breakage Use branded top quality drills such as Grass<br />

Drill-contact with machine parts Adjustment guide for drilling depth and distance<br />

The wooden board turns Use side stops and rear stops<br />

Feeding mechanism Not applicable<br />

The star in your cabinet


2. Safety Information<br />

Risk of Impact Not applicable, because the stroke motion is slow<br />

Drive The direct drive is fully enclosed in a gear casing.<br />

Installed drill bit is located behind the protection<br />

device (dust collection elements).<br />

Tool sets Stroke motion -- forward feed<br />

non self-locking buttons<br />

meet safety margins EN 294 depending on the risks<br />

Control System-- prevented by a switch with collars<br />

unexpected tool start mechanical motor safety EN 954-1 against dropping<br />

due to leakage in the pneumatic system<br />

Control System-- non self-locking buttons<br />

unexpected lifting disengagement<br />

Control System by the stop switch<br />

turn off the tool drive in the<br />

inoperative (idle) position<br />

Control System switch cam<br />

Press to begin tool start<br />

Noise (see appendix 2.1) measured emissions values correspond to the state<br />

of technology, work place emissions values are under<br />

85 dB (A)<br />

Dust (see appendix 2.2) The wood dust values fall below limits<br />

Warning:<br />

Electricity Stroke moting may also occur<br />

Equipped according to EN 60204, part 1, VDE 0110<br />

when motor is turned off<br />

as well as IEC 384<br />

2-006 Sticker Description<br />

The star in your cabinet<br />

Information sign for descent of vertical support<br />

Indicates EG conformity<br />

Prohibiting sign "Operation only by one person"<br />

Page 9


3. Product Description<br />

3-001 Dust and noise emissions ratings<br />

Noise<br />

The noise emissions according to EN31202 with CEN TC 142 in relation to the reported ISO 7960 noise emission determines<br />

the work place emissions ratings.<br />

LpA = 77.8 dB/A during drilling<br />

measuring uncertainties constants K are 4 dB/A<br />

Machine-specific adjustments:<br />

Drill bits: 1 Cup hole drill bit Ø 35 mm, depth 13 mm<br />

2 Dowelling drill bits Ø 8 mm, depth 13 mm<br />

Workpiece: chipboard<br />

Microphone position: 0,5 m in front of drilling motor axle<br />

Dust<br />

The determined dust rating according to DIN 33893 Part 2<br />

Static protected maximum amount (value) 0.49 mg / m3<br />

Interface exhaust connection piece:<br />

suction exhaust pipe: Ø 80 mm<br />

minimum air speed: 20 m/sec<br />

static suction: 932 Pa<br />

Suction elements:<br />

The machine's dust and shavings collection elements are arranged so that during correct operations<br />

(hook-up according to interface description) the amount of wood dust fall below the limit values.<br />

(Testing procedures for measurement are set forth in the DIN 33893 part 2).<br />

Connection of the suction system:<br />

The machine must be connected to a suction system according to the interface description.<br />

Hook-up lines are to be very inflammable.<br />

If an "electric" coupling is required for the suction system, the Grass company has as a special accessory -- a<br />

volume flow monitor with the appropriate contacts.<br />

3-002 Usage<br />

The <strong>Unipress</strong> / <strong>Unipress</strong> - <strong>Vario</strong> is designed exclusively for only those operations described in Chapter 2-001 and in<br />

Chapter 7-003 .<br />

Page 10 The star in your cabinet


3-004 Variations<br />

The <strong>Unipress</strong> is available in 2 different versions with various accessories.<br />

3. Product Description<br />

a) <strong>Unipress</strong> without gearbox, complete standard equipment, gear box to screw on as an<br />

accessory.<br />

Gear options:<br />

Gearbox for Grass hinges with dowel distance 42 / 11<br />

3 spindle gearbox for base plate in 32 mm intervals<br />

b) <strong>Unipress</strong> <strong>Vario</strong> with gearbox, complete standard equipment, with quick change device<br />

for gearbox, gearbox as an accessory<br />

Gearbox options:<br />

Gearbox for Grass hinges with dowel distance 42 / 11<br />

3 spindle gearbox for base plate in 32 mm intervals<br />

8 spindle gearbox special gearbox for Zarge front panel and cabinet members with<br />

50 mm distance<br />

11 spindle line boring in 32 mm evenly distanced notches with index ruler<br />

3-005 Standard Features<br />

<strong>Unipress</strong> or <strong>Unipress</strong> <strong>Vario</strong> completely installed consists of:<br />

-machine table, depth indicator over handwheel, adjustable over 0.2 mm intervals with<br />

a very legible scale<br />

-stabile durable machine frame with material thickness indicator, material thickness is<br />

adjustable by a very legible scale<br />

-motor support with E-motor (electric motor) and gear retainer (holding fixture)<br />

-insertion die arm which receives all insertion dies<br />

-complete electrical controls with a main switch that can be shut off, thermal motor<br />

voltage monitoring and 2 m of feeder cables<br />

-complete pneumatic control including service unit with adjustable operating speed, 2 m<br />

pneumatic lines, dust suction collection, adaptable to all gear variations<br />

-complete operating instructions<br />

-adjustment setting gauge L = 600 mm<br />

-tool kit, consisting of a forked open ended wrench 8 / 10, one of each Allen wrench<br />

keys 2,5/4/5/6, a marking gauge for hinges<br />

-fence 720 mm long with 2 left side stops, 2 right side stops from which one has a<br />

The star in your cabinet<br />

Page 11


3. Product Description<br />

<strong>Unipress</strong> - Gear box and drill chuck<br />

<strong>Unipress</strong> <strong>Vario</strong> - Gear box and drill chuck<br />

Page 12 The star in your cabinet


3-006 Standard Accessories<br />

For <strong>Unipress</strong> only<br />

3. Product Description<br />

Description Article Number:<br />

Gearbox for Grass hinge with dowel distance 42 / 11 mm 89611<br />

Drill chuck for the above gear box, screwed firmly to the gearbox 90519*<br />

Gearbox with 3 spindles for base lath (slat, strip-board, batten) and Zarge fronts 89613<br />

Quick change drill chuck for the above gearbox for drill Ø to 12 mm 37551*<br />

Quick change drill chuck for the above gearbox for drill Ø size 12 mm 35069<br />

All gearboxes screwed on with 2 Allen screws, each with a drill chuck each<br />

gearbox box spindle.<br />

For <strong>Unipress</strong> - <strong>Vario</strong> only<br />

Description<br />

Gearbox for Grass hinge with dowel distance 42 / 11 mm 91800<br />

Gearbox with 3 spindles for base lath (slat, strip-board, batten) and Zarge fronts 91801<br />

Gearbox with 11 spindles for hole pattern 91802<br />

Gearbox with 8 spindles for cabinet member fastener and Zarge fronts with railing 91803<br />

Gearbox with 8 spindles for Zarge fronts with 50 mm dowel distance and railing 91804<br />

Quick change drill chuck to the above gear box 91805<br />

All gearboxes with quick change device and each has a drill chuck, each gearbox<br />

spindle and a suitable canal for dust collection by ventilation.<br />

*as an accessory for additional necessary drills.<br />

The star in your cabinet<br />

Page 13


3. Product Description<br />

Side stop<br />

Page 14<br />

left right 10 mm right 13/15 mm<br />

Pendulum stop Stop pin Stop adjustment gauge<br />

Hold down device Insertion die for hinges Insertion die for base plate<br />

according to the style according to the style<br />

Drill bits Extension bar<br />

The star in your cabinet


3-006 Standard Accessories<br />

3. Product Description<br />

Description Article Number:<br />

Side stop left 89610<br />

Side stop, right 10 mm latch (standard) 89510<br />

Side stop, right 13 mm latch (for Zarge fronts 60../61../62../64..) 90520<br />

Side stop, right 15 mm latch (for Zarge fronts 77../78../79..) 92045<br />

Pendulum stop to drill back panels 90530<br />

Stop pin on guide ruler as stop bit gauge 90521<br />

Adjustment setting gauge L= 600 mm with 4 stop rings 39854<br />

Adjustment setting gauge L= 2000 mm with 5 stop rings 39855<br />

Set of pneumatic work piece hold down devices ( 2 pieces ) including control 91477<br />

1 piece extension bar style1 36-136 cm can be used left or right 37535<br />

1 piece extension bar style2 136-236 cm can be used left or right 37536<br />

Insert die for 1000/1003 steel cup 37554<br />

Insert die for 1000/1003 zinc cup 37555<br />

Insert die for 1006/3703 steel cup 90282<br />

Insert die for 1006/3703 zinc cup 30127<br />

Insert die for 1203/3903 zinc cup 37552<br />

Insert die for 1803 steel cup 37556<br />

Insert die for 950/954 39852<br />

Insert die for Twist-Lock Hinge, only bottom part 91285<br />

Insert die for Twist-Lock Hinge, comolete 91284<br />

Insert die for base plate G/DZK 1000 90266<br />

Insert die for base plate G/DZK 3000 90267<br />

Insert die for Häfele Rafix-fastener 90845<br />

Insert die for Hettich VB20 fastener 39467<br />

Insert die for Huwil fastener ...........<br />

Insert die for special products available upon request (special production) ...........<br />

Hard metal drill bit, shaft diameter Ø 10 mm, length 50 mm, bore diameter Ø 2,7 mm left 90887<br />

Hard metal drill bit, shaft diameter Ø 10 mm, length 50 mm, bore diameter Ø 2,7 mm right 93569<br />

Hard metal drill bit, shaft diameter Ø 10 mm, length 57 mm, bore diameter Ø 3 mm left 38135<br />

Hard metal drill bit, shaft diameter Ø 10 mm, length 57 mm, bore diameter Ø 3 mm right 38136<br />

Hard metal drill bit, shaft diameter Ø 10 mm, length 57 mm, bore diameter Ø 5 mm left 35809<br />

Hard metal drill bit, shaft diameter Ø 10 mm, length 57 mm, bore diameter Ø 5 mm right 35810<br />

Hard metal drill bit, shaft diameter Ø 10 mm, length 57 mm, bore diameter Ø 6 mm left 91572<br />

Hard metal drill bit, shaft diameter Ø 10 mm, length 57 mm, bore diameter Ø 6 mm right 91573<br />

Hard metal drill bit, shaft diameter Ø 10 mm, length 57 mm, bore diameter Ø 8 mm left 35811<br />

Hard metal drill bit, shaft diameter Ø 10 mm, length 57 mm, bore diameter Ø 8 mm right 35812<br />

Hard metal drill bit, shaft diameter Ø 10 mm, length 57 mm, bore diameter Ø 10 mm left 35813<br />

Hard metal drill bit, shaft diameter Ø 10 mm, length 57 mm, bore diameter Ø 10 mm right 35814<br />

Hard metal drill bit, shaft diameter Ø 10 mm, length 57 mm, bore diameter Ø 15 mm left 38178<br />

The star in your cabinet<br />

Page 15


4. Machine-Parts Description<br />

Illustration 4-001-01<br />

Page 16 The star in your cabinet


4. Machine-Parts Description<br />

4-001 Overview with Assembly Group Numbering Illustration 4-001-01<br />

1. Machine table with handwheel and dividing plate, fence and side stops. The pendulum<br />

stop is an accessory, as is the pneumatic work piece holder device.<br />

2. Machine frame<br />

3. Motor support with motor and insertion arm which receives the insertion die arm.<br />

4. Drill gearbox<br />

5. Electrical switch gear cabinet<br />

6. Control panel<br />

The star in your cabinet<br />

Page 17


4. Machine-Parts Description<br />

Illustration 4-002-01<br />

Illustration 4-002-02<br />

Page 18 The star in your cabinet


4-002 Description of the Individual Assembly Groups<br />

Machine Table Illustration 4-002-01<br />

4. Machine-Parts Description<br />

1. Table base<br />

2. Support fence 30/40 with plastic support<br />

3. Support fence 50/30 with plastic support<br />

4. Divider plate with 10 bore holes with interval space of 0.2 mm<br />

5. Handwheel with retractable pins 1 revolution = 2 mm<br />

6. Left side stop with 10 mm stop latch<br />

7. Right side stop with 10 mm stop latch<br />

8. Right side stop with 13 mm stop latch<br />

9. Fence<br />

10. Bit stop scale (bore distance)<br />

11. Legible markings<br />

12. Zero point for stop adjustment gauge<br />

13. Pendulum stop - Accessory<br />

14. Pneumatic clamp to hold down work piece<br />

Machine Frame Illustration 4-002-02<br />

1. Lateral right frame plate<br />

2. Upper frame plate<br />

3. Right cover<br />

4. Compressed air gauge 0.0 - 1.0 MPa (0-10bar=<br />

5. Regulating knob for compressed air adjustment. Life the knob to adjust. Turn<br />

clockwise to increase the pressure. After the adjustment press the regulating knob down.<br />

6. Guide bars for motor support<br />

7. Identification plate<br />

8. Material thickness scale<br />

9. Legible markings for material thickness<br />

10. Adjusting screws for material thickness with scale<br />

(Information aid: 1 turn = 1 mm, 1 graduation mark = 0.1 mm)<br />

The star in your cabinet<br />

Page 19


4. Machine-Parts Description<br />

Illustration 4-002-03<br />

Page 20 The star in your cabinet<br />

Illustration 4-002-04<br />

Illustration 4-002-05


4-002 Description of the Individual Assembly Groups<br />

Motor support Illustration 4-002-03<br />

4. Machine-Parts Description<br />

1. Motor support<br />

2. Motor<br />

3. Insertion die arm stop<br />

4. Insertion die arm<br />

5. Centering screw for lateral die position<br />

6. Handle<br />

7. Holding screw for insertion die arm with saucer spring<br />

8. Securing safety screw for holding screw<br />

9. Gearbox receptacle plate -- only with <strong>Unipress</strong> - <strong>Vario</strong><br />

10. Motor cover with identification description<br />

Electrical Switch gear Cabinet Illustration 4-002-04<br />

1. Electrical switch gear cabinet<br />

2. Reset button for thermal excess current release<br />

3. Roller limit switch<br />

4. Contactor K1<br />

5. Thermal excess current release<br />

6. Lead cable, coming from main switch Q1<br />

7. Cable for electric motor M1<br />

8. Cable for roller limit switch<br />

Electrical wiring diagram (see Chapter 4-009)<br />

Control Panel Illustration 4-002-05<br />

1. Main switch than can be shut off<br />

2. Rotary switch for pneumatic holding device<br />

3. Start button for drilling and insertion motion (5/2 type pneumatic valve)<br />

The star in your cabinet<br />

Page 21


4. Machine-Parts Description<br />

<strong>Unipress</strong> Drill gear box for hinges<br />

11 xx<br />

max Ø 35<br />

42<br />

xx = Adjustment range from 6 - 40 mm<br />

Illustration 4-003-01<br />

<strong>Unipress</strong> 3-spindle drill gear box<br />

xx<br />

32 32<br />

Illustration 4-003-03<br />

max Ø 15<br />

max Ø 35<br />

max Ø 15<br />

xx = Adjustment range from 6 - 170 mm<br />

max Ø 10<br />

Page 22 The star in your cabinet<br />

Illustration 4-003-02<br />

Illustration 4-003-04


4. Machine-Parts Description<br />

4-003 Gear box types - Variations - <strong>Unipress</strong> hole pattern<br />

Hinge gear box for <strong>Unipress</strong> Illustration 4-003-02<br />

1. Gear box coupling<br />

2. Gear box upper plate<br />

3. Gear box lower plate<br />

4. Gear box spindle<br />

5. Hold down pin with spring for dust collection canal<br />

6. Dust collection canal<br />

7. Drill chuck for drill bit with 10 mm O shaft<br />

Scope of application<br />

for all hinges from the Grass Product Line Series 1000, 3000 and 4000<br />

3 -spindle gear box for <strong>Unipress</strong> Illustration 4-003-04<br />

1. Gear box coupling<br />

2. Gear box upper plate<br />

3. Gear box lower plate<br />

4. Gear box spindle<br />

5. Hold down pin with spring for dust collection canal<br />

6. Dust collection canal<br />

7. Quick change drill chuck for drill bit with 10 mm O shaft<br />

Scope of applications:<br />

for all hinge from the Grass Product Line Series 4000<br />

for dowel base plates G/DZK Series 1000 and 3000<br />

for back panels Zarge System 6000 and 7000<br />

for front bore holes without railing for Grass Zarge System in 32 mm spaced intervals<br />

for various fastening hinges<br />

The star in your cabinet<br />

Page 23


4. Machine-Parts Description<br />

<strong>Unipress</strong>-<strong>Vario</strong> quick change drill gear box for hinges<br />

11 xx<br />

max Ø 35<br />

42<br />

xx = Adjustment range from 6 - 40 mm<br />

Illustration 4-003-05<br />

max Ø 10<br />

<strong>Unipress</strong>-<strong>Vario</strong> 3-spindle quick change drill gear box<br />

xx<br />

32 32<br />

Illustration 4-003-07<br />

max “ 15<br />

max “ 35<br />

max “ 15<br />

xx = Adjustment range from 6 - 170 mm<br />

Page 24 The star in your cabinet<br />

Illustration 4-003-06<br />

Illustration 4-003-08


4. Machine-Parts Description<br />

4-004 Gear box types - Variations - <strong>Unipress</strong> - <strong>Vario</strong> hole patterns<br />

<strong>Unipress</strong> - <strong>Vario</strong> quick change drill gear box for hinges Illustration 4-003-06<br />

1. Gear box coupling<br />

2. Holding pin<br />

3. Gear box locking pin<br />

4. Centering ring<br />

5. Gear box cover<br />

6. Gear box plate<br />

7. Gear box spindle<br />

8. Quick change drill chuck for drill with 10 mm shaft<br />

9. Hold down pin with spring for dust collection canal<br />

10. Dust collection canal<br />

11. Sticker label for bore distance and spindle rotation direction<br />

Red marking = counter clockwise rotating (red) drill<br />

Black marking = clockwise rotating (black) drill<br />

Scope of application:<br />

for all hinges from the Grass Product Line Series 1000, 3000 and 4000<br />

<strong>Unipress</strong> - <strong>Vario</strong> 3 spindle quick change drill gear box Illustration 4-003-08<br />

1. Gear box coupling<br />

2. Holding pin<br />

3. Gear box locking pin<br />

4. Centering ring<br />

5. Gear box cover<br />

6. Gear box plate<br />

7. Gear box spindle<br />

8. Quick change drill chuck for drill with 10 mm shaft<br />

9. Hold down pin with spring for dust collection canal<br />

10. Dust collection canal<br />

11. Sticker label for bore distance and spindle rotation direction<br />

Red marking = counter clockwise rotating (red) drill<br />

Black marking = clockwise rotating (black) drill<br />

Scope of applications:<br />

The star in your cabinet<br />

Page 25


4. Machine-Parts Description<br />

<strong>Unipress</strong> - <strong>Vario</strong> 11-spindle hole pattern quick change drill gear box<br />

xx<br />

max Ø 15 max Ø 15 max Ø 15 max Ø 15 max Ø 15 max Ø 15 max Ø 15 max Ø 15 max Ø 15 max Ø 15 max Ø 15<br />

xx<br />

32 32 32 32 32 32 32<br />

32 32 32 32 32 32 32 32 32 32<br />

Illustration 4-003-09<br />

<strong>Unipress</strong> - <strong>Vario</strong> 8- spindle quick change drill gear box<br />

max Ø 15<br />

max Ø 15<br />

max Ø 15<br />

max Ø 15<br />

max Ø 15<br />

max Ø 15<br />

max Ø 15<br />

max Ø 15<br />

xx = Adjustment range from 6 - 170 mm<br />

xx = Adjustment range from 6 - 170 mm<br />

Illustration 4-003-11<br />

Page 26 The star in your cabinet<br />

Illustration 4-003-10<br />

Illustration 4-003-12


4. Machine-Parts Description<br />

4-004 Gear box types - Variations - <strong>Unipress</strong> - <strong>Vario</strong> hole patterns<br />

<strong>Unipress</strong> - <strong>Vario</strong> 11-spindle hole pattern quick change drill gear box Illustration 4-003-10<br />

1. Gear box coupling<br />

2. Holding pin<br />

3. Gear box locking pin<br />

4. Centering ring<br />

5. Gear box cover<br />

6. Gear box plate<br />

7. Gear box spindle<br />

8. Quick change drill chuck for drill with 10 mm shaft<br />

9. Hold down pin with spring for dust collection canal<br />

10. Dust collection canal<br />

11. Sticker label for bore distance and spindle rotation direction<br />

Red marking = counter clockwise rotating (red) drill<br />

Black marking = clockwise rotating (black) drill<br />

Scope of application:<br />

for Line boring drills<br />

for pull and handle bore holes with the base under the work piece, or when both<br />

sides are bored<br />

<strong>Unipress</strong> - <strong>Vario</strong> 8- spindle quick change drill gear box Illustration 4-003-12<br />

1. Gear box coupling<br />

2. Holding pin<br />

3. Gear box locking pin<br />

4. Centering ring<br />

5. Gear box cover<br />

6. Gear box plate<br />

7. Gear box spindle<br />

8. Quick change drill chuck for drill with 10 mm shaft<br />

9. Hold down pin with spring for dust collection canal<br />

10. Dust collection canal<br />

11. Sticker label for bore distance and spindle rotation direction<br />

Red marking = counter clockwise rotating (red) drill<br />

Black marking = clockwise rotating (black) drill<br />

Scope of applications:<br />

for back panels Zarge System 6000 and 7000 with and without railing<br />

The star in your cabinet<br />

Page 27


4. Machine-Parts Description<br />

<strong>Unipress</strong> - <strong>Vario</strong> 8- spindle quick change drill gear box for special operations<br />

xx<br />

32 32 32 32 32 25 25<br />

max Ø 15<br />

max Ø 15<br />

max Ø 15<br />

max Ø 15<br />

max Ø 15<br />

max Ø 15<br />

max Ø 15<br />

max Ø 15<br />

xx = Adjustment range from 6 - 170 mm<br />

Illustration 4-003-13<br />

Page 28 The star in your cabinet<br />

Illustration 4-003-14


4. Machine-Parts Description<br />

4-004 Gear box types - Variations - <strong>Unipress</strong> - <strong>Vario</strong> hole patterns<br />

<strong>Unipress</strong> - <strong>Vario</strong> 8- spindle quick change drill gear box for special operations Illustration 4-003-14<br />

1. Gear box coupling<br />

2. Holding pin<br />

3. Gear box locking pin<br />

4. Centering ring<br />

5. Gear box cover<br />

6. Gear box plate<br />

7. Gear box spindle<br />

8. Quick change drill chuck for drill with 10 mm shaft<br />

9. Hold down pin with spring for dust collection canal<br />

10. Dust collection canal<br />

11. Sticker label for bore distance and spindle rotation direction<br />

Red marking = counter clockwise rotating (red) drill<br />

Black marking = clockwise rotating (black) drill<br />

Scope of applications:<br />

for back panels Zarge System 6000 and 7000 with and without railing<br />

for front bore holes for Grass Zarge System 6000 and 7000 with 50 mm dowel spacing<br />

for front fastening with and without railing in 32 mm spaced intervals<br />

The star in your cabinet<br />

Page 29


4. Machine-Parts Description<br />

Pneumatic wiring diagram<br />

max 10 bar<br />

Illustration 4-008-01<br />

7<br />

8<br />

10 10<br />

9<br />

2<br />

1<br />

1<br />

3<br />

Adjustment:<br />

5,5-6 bar<br />

0,55-0,6 MPa<br />

4 2<br />

5 1<br />

Page 30 The star in your cabinet<br />

2<br />

3<br />

3<br />

2<br />

1<br />

Alternative to 3<br />

3a<br />

21<br />

1 2<br />

2<br />

1<br />

5<br />

3<br />

4<br />

6


4-006 Machine's Function<br />

4. Machine-Parts Description<br />

-When the start button is activated, the motor begins. Releasing the start button activates an<br />

immediate return to the starting (normal) position.<br />

-The motor turns on about 20 mm before the drill touches the work piece.<br />

-The pneumatic guide switches over from a set speed to an adjustable work speed about 25 mm<br />

before the drill comes into contact with the work piece.<br />

-The motor does not run during insertion.<br />

-Pneumatic work piece holding clamp is tightened or released by a twist handle.<br />

4-007 Description of the Safety Devices<br />

-Thermal excess current release prevents overheating of the motor.<br />

-Mechanical blocks prevent the bore gear box from descending if the air pressure fails or falls.<br />

-The suction canal on the gear box prevents utilization of drills which are too large and also<br />

protects from injury by the drill.<br />

-Integrated dust suction collection together with the bore gear box prevents unacceptable dust<br />

emissions.<br />

-The main switch, which can be turned off, prevents unauthorized starts and ensure safety when<br />

setting up or doing maintenance work.<br />

-Dead man's control -- The machine operates only as long as the start button is activated.<br />

4-008 Pneumatic wiring diagram<br />

1 Hörbiger MKS-08H Filter - Pressure reducer 1/4" including compressed<br />

air gauge, pressure regulator and filter unit<br />

2 Camozzi DSV-358-895 5/2-type valve 1/8" with press button start valve for<br />

boring and insertion motion<br />

3 Bosch 0-820-402-102 2/2 type roller valve, reversing valve which adjusts to<br />

operating speed<br />

4 Hîöbiger DRV-1/8" One-way restrictor valve -- adjustable operating speed<br />

5 Stasto 1/8" Controllable reflux valve prevents the boring machine<br />

from descending if the pneumatic function suffers the<br />

loss of compressed air<br />

6 Camozzi 26N 2A 080 A 0125 Double action cylinder. Main cylinder moves the drilling<br />

machine<br />

7 Festo DFK-12-10-P Prevents the boring machine from descending during<br />

a compressed air outage. Mechanical operation first<br />

used from machine Nr. 94-07-614<br />

The star in your cabinet<br />

Page 31


4. Machine-Parts Description<br />

Electric wiring diagram<br />

J1<br />

3x380V/50Hz<br />

Illustration 4-009-01<br />

Electricity box<br />

11 MOBRF R11<br />

PE<br />

N<br />

L3<br />

L2<br />

L1<br />

K1<br />

Q1<br />

Page 32 The star in your cabinet<br />

a1<br />

a2<br />

F1<br />

M1<br />

L1<br />

T1<br />

L1<br />

T1<br />

L2<br />

T2<br />

L2<br />

T2<br />

L3<br />

T3<br />

L3<br />

T3<br />

T1 T2 T3<br />

U V W PE<br />

S2 P<br />

S1<br />

97 95<br />

98<br />

F2<br />

96


4-009 Electric Wiring Diagram Illustration 4-009-01<br />

4. Machine-Parts Description<br />

J1 GMSö 5 x 1.5 mm2 Lead cable<br />

Q1 Main switch, which can be shut off, prevents<br />

unauthorized start-ups<br />

K1* Lovato B9 380V Power protection switches on the main circuit<br />

F1* Lovato RC22 2.0-3.3A Thermal excess current release protects the motor<br />

from overheating when overloaded<br />

F2 Fuse for control circuit first on machines Nr. 94.12.xxx<br />

S1 Omron D4MC-2020 Roller limit switch<br />

switches on the power protection<br />

M1* Three-phase drive motor<br />

1* Lovato MBRF/11 Cable from roller limit switch S1, Electrical switchgear<br />

380V/50Hz 2.0-3.3A cabinet complete with screw fillings, power protection<br />

K1 and thermal excess current release F1<br />

2 YMM 3 x 1 mm2 Cable from electrical switchgear cabinet 1 to roller<br />

limit switch S1<br />

3 YMM 4 x 1.5 mm2 Cable from electrical switchgear cabinet 1 to motor M1<br />

4 GMSö 5 x 1.5mm2 Cable from main switch Q1 to electrical switchgear<br />

cabinet 1<br />

*All of these are dependent on the power supply and supply frequency of the country in which<br />

the machine is operated. The descriptive text is applicable to the electrical power<br />

3 x 380V / 50 Hz.<br />

The star in your cabinet<br />

Page 33


5. Shipping and Installation of Machines<br />

5-001 Transport<br />

The <strong>Unipress</strong> / <strong>Unipress</strong> - <strong>Vario</strong> shall be delivered on fastened on a pallet with a cardboard cover.<br />

Upon request, the <strong>Unipress</strong> can also be packed in a stabile wooden crate.<br />

Wood pallets and wooden crates can be transported without problems by a low lift platform<br />

truck or a fork lift truck.<br />

The machine must be protected during the transport and storage from moisture and wetness.<br />

Storage temperature should be between -20¯ and 50¯.<br />

Operating temperature should be between 10¯ and 40¯.<br />

Center of gravity<br />

5-002 Space Requirements<br />

The space requirement depends on the side of the work pieces.<br />

The minimal depth dimensions are about 200 cm.<br />

The minimal width dimensions are about 80 cm, and additionally 100 cm for each extension<br />

bar and side.<br />

The machine must be kept in a dry room away from moisture and wetness.<br />

The surrounding temperature of the operating machine should be between +10¯C to +40¯C.<br />

The relative humidity should not exceed 85% if at all possible.<br />

<strong>Vario</strong>us malfunctions with the machine may occur with large deviations in the environmental<br />

conditions.<br />

5-003 Installation in Designated Space<br />

The machine can be lifted on the machine table and on the machine frame.<br />

We recommend screwing the machine with the provided bore holes on the machine table on<br />

a base.<br />

Page 34 The star in your cabinet<br />

250<br />

340<br />

Illustration 5-001-01


6-001 Pneumatic connection<br />

The star in your cabinet<br />

6. Start-Up<br />

The machine has a 2 meter long air hose that has a diameter of 6/3. A Euro-Quick coupler plug<br />

is installed corresponding to the voltage in the country of destination. See Chapter 4-007 for the<br />

wiring diagram.<br />

a) Turn the regulator knob of the service unit counter clockwise.<br />

b) Connect the pneumatic air.<br />

The pneumatic air supply should only be accessible to maintenance personnel<br />

The quick coupling or a stop valve with ventilation shall be connected to the<br />

compressed air ductwork system.<br />

c) Turn the regulator knob clockwise until the pressure gauge pointer shows approximately<br />

0.55 - 0.6 MPa (0.55 - 0.6 bar).<br />

d) Conduct the function test without drilling bits and with the main switch off.<br />

When the start button is pressed, the motor descends. When the hand is removed<br />

from the start button, the machine must return immediately to the original position.<br />

e) Check the work piece holding clamps, if included (accessories).<br />

6-002 Electric connection<br />

The electric connection must be done by an authorized specialist and must meet local<br />

specifications.<br />

See Chapter 4-008 for the wiring diagram.<br />

The machine has a 2 meter long 5 -pole rubber cable. If necessary, according to the destination<br />

country, a 5-pole CEE 16A plug will be installed. If necessary, corresponding and available wall<br />

sockets are provided so the connection can be made by the customer.<br />

Start the machine as described in 6-001. Engage the main switch and press the start button<br />

(without the drill bits being connected) until the machine has reached its lowest point and the<br />

motor engages. Remove the hand from the start button and determine the rotation direction<br />

through the ventilation grid.<br />

Controlling the rotation direction: the rotation direction must conform to the arrow on the<br />

ventilation cover. A change in the rotation direction can only be performed by a specialist!<br />

6-003 Other connections<br />

Dust collection connection O 80 mm<br />

Required suction power about 2000 m h<br />

The <strong>Unipress</strong> must not be run without the dust collection system operating.<br />

See Chapter 3-001 "Dust and Noise Emissions Ratings".<br />

Page 35


7. Operating the <strong>Unipress</strong>/<strong>Unipress</strong><br />

Page 36 The star in your cabinet<br />

Illustration 7-201-01<br />

Illustration 7-201-02<br />

Illustration 7-201-03


7-1 Requirements for Operators<br />

7. Operating the <strong>Unipress</strong>/<strong>Unipress</strong><br />

The machine should be operated only by trained persons that are familiar with the machine's<br />

functions.<br />

This knowledge may be obtained by studying the operating instructions or by hands-on training<br />

by a specialist.<br />

It is the machine owner's responsibility to follow these instructions.<br />

7-2 Setting-up the <strong>Unipress</strong><br />

7-201 Changing the Gearbox on the <strong>Unipress</strong><br />

-Turn off the main switch.<br />

-Screw off the dust collection canal 1, according to the illustration 7-210-01 with the 17 mm<br />

forked open-end wrench.<br />

-Loosen both screws "2", according to the illustration 7-201-02 with the 6 mm Allen wrench.<br />

-Remove the gearbox.<br />

-Mount the new gearbox taking the gearbox coupling position into consideration. Illustration 7-201-03.<br />

-Tighten both screws "2".<br />

-Screw on the dust collection canal.<br />

7-202 Installing the Drill Bit into the Rigid Drill Chuck on the <strong>Unipress</strong><br />

-Turn off the main switch.<br />

-Loosen screw "1".<br />

-Insert the drill bit up to the stop, noting the position of the surface on the drill bit.<br />

-Tighten screw "1".<br />

The star in your cabinet<br />

Illustration 7-202<br />

Page 37


7. Operating the <strong>Unipress</strong>/<strong>Unipress</strong><br />

Illustration 7-203-01<br />

Illustration 7-204-01<br />

Page 38 The star in your cabinet<br />

X


7. Operating the <strong>Unipress</strong>/<strong>Unipress</strong><br />

7-203 Installing the Drill Bit into the Quick Change Chuck on the <strong>Unipress</strong> Illustration 7-203-01<br />

-Place the empty drill chuck on the drill setting gauge "3". Pull the tension ring "1" back<br />

from the drill chuck. Place the drill chuck on the gauge. Release the rings.<br />

-Loosen the locking screws "2".<br />

-Insert the drill bit completely, taking note of the surface of the drill shaft.<br />

-Tighten screw "2".<br />

-Remove the drill chuck from the gauge.<br />

Warning: All drill bits should be adjusted to an uniform dimension "X", so that the drill bits can<br />

be interchanged with each other.<br />

7-204 Changing the Quick Change Chuck on the <strong>Unipress</strong> Illustration 7-204-01<br />

-Turn off the main switch.<br />

-Place the drill chuck with the drill bit against the free gear box spindle.<br />

-Pull back the tension ring "1" according to Illustration 7-202-1<br />

-Press the drill chuck firmly against the spindle.<br />

-Release the tension ring.<br />

-Tighten both screws "2".<br />

-Turn the drill chuck until the drill chuck catches on the spindle and the tension ring is in the<br />

original position.<br />

The star in your cabinet<br />

Page 39


7. Operating the <strong>Unipress</strong>/<strong>Unipress</strong><br />

Illustration 7-301-01<br />

Illustration 7-301-02<br />

Illustration 7-301-03 Illustration 7-301-04<br />

Illustration 7-301-05 Illustration 7-301-06<br />

Page 40 The star in your cabinet


7. Operating the <strong>Unipress</strong>/<strong>Unipress</strong><br />

7-3 Setting-Up the <strong>Unipress</strong> - <strong>Vario</strong><br />

7-301 Changing the gearbox on the <strong>Unipress</strong> - <strong>Vario</strong><br />

a) Remove the gearbox Illustration 7-301-01 / 02 / 03<br />

-Turn off the main switch.<br />

-Hold the gearbox with both hands.<br />

-Press the pin "1" down.<br />

-Turn the gearbox about 15¯ counter clockwise to the stop.<br />

-Pull the gearbox downwardly.<br />

-Store the gearbox in a clean place, protected from dirt.<br />

b) Mounting a new gearbox Illustration 7-301-04 / 05 / 06<br />

-Turn off the main switch.<br />

-If necessary, clean the shavings and dust off the gearbox.<br />

-Pick up the gearbox correctly positioned with both hands.<br />

-Place the gearbox parallel against the motor support.<br />

-Turn about 15¯ counter clockwise in the bore hole of the receptacle plate.<br />

-Press the gearbox upward until the gearbox cover lies on the receptacle plate, and<br />

if necessary, secure the gearbox by rotating is so that the retaining pin agrees with the<br />

bore hole.<br />

-Turn the gearbox about 15¯ counter clockwise to the stop until the locking pin catches<br />

in the position bore hole.<br />

-When the locking pin catches, the gear box is ready for operation.<br />

The star in your cabinet<br />

Page 41


7. Operating the <strong>Unipress</strong>/<strong>Unipress</strong><br />

Illustration 7-303-01<br />

Illustration 7-303-02<br />

Page 42 The star in your cabinet


7. Operating the <strong>Unipress</strong>/<strong>Unipress</strong><br />

7-3 Setting-Up the <strong>Unipress</strong> - <strong>Vario</strong><br />

7-302 Installing the Drill Bit into the Quick Change Chuck on the <strong>Unipress</strong> - <strong>Vario</strong><br />

-Loosen fastening screw "1".<br />

-Insert the drill bit completely, taking note of the surface on the drill shaft.<br />

-Tighten screw "1" firmly.<br />

Warning: All drill bits should be adjusted to a uniform dimension "X", so that the drill bits can<br />

be interchanged with each other.<br />

Illustration 7-302-01<br />

7-302 Changing the Quick Change Chuck on the <strong>Unipress</strong> - <strong>Vario</strong><br />

a) Remove the drill chuck with the drill bit.<br />

-Turn off the main switch.<br />

-Turn the drill chuck about 5¯ left or right.<br />

-Pull the drill chuck down.<br />

b) Put up a new drill chuck with the drill bit Illustration 7-303-01 / 02<br />

-Turn off the main switch.<br />

-Place the drill chuck with drill bit against the gearbox spindle.<br />

-Note the markings on the gearbox:<br />

left (red) drill bit on the spindle with red markings<br />

right (black) drill bit on the spindle with black markings<br />

drive spindle always rotates clockwise (black drill bit)<br />

-Place the drill chuck on the spindle until resistance can be felt.<br />

-Rotate the drill chuck until the drill chuck slides up completely to the gearbox.<br />

Check: there should not be a gap of more than 2 mm between the drill chuck and the<br />

gearbox.<br />

The star in your cabinet<br />

X<br />

Page 43


7. Operating the <strong>Unipress</strong>/<strong>Unipress</strong><br />

Illustration 7-401-01<br />

Illustration 7-402-01<br />

Page 44 The star in your cabinet


7. Operating the <strong>Unipress</strong>/<strong>Unipress</strong><br />

7-4 Adjusting the <strong>Unipress</strong> and the <strong>Unipress</strong> - <strong>Vario</strong><br />

7-401 Adjusting the Material Thickness (Boring Depth) Illustration 7-401-01<br />

-Loosen the clamp screw "1".<br />

-Turn the adjusting screw "2" until the pointer "3" indicates the desired material thickness<br />

on the scale "4". (If the scale "4" is set during work adjustment,the bore hole results in adepth<br />

of 13 mm; the scale on the adjusting screw is only for better orientation while turning the screw).<br />

-Tighten the clamp screw.<br />

7-402 Adjusting the Boring Distance Illustration 7-402-01<br />

-Pull out the hinged handle "1" on the handwheel "2".<br />

-Turn to approximately 3 mm beyond the desired measurement shown on the scale "3".<br />

-Turn the handwheel right until the exact measurement is reached on the scale "3".<br />

-Move the hinged handle back until the bolt engages in the divider plate "4".<br />

IPlease note: The bore hole distance changes about 0.2 mm from bore hole to bore hole in<br />

the divider plate. One turn of the hand wheel is one space adjustment of exactly 2 mm.<br />

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7. Operating the <strong>Unipress</strong>/<strong>Unipress</strong><br />

Illustration 7-403-01<br />

Illustration 7-404-01<br />

Page 46 The star in your cabinet


7. Operating the <strong>Unipress</strong>/<strong>Unipress</strong><br />

7-4 Adjusting the <strong>Unipress</strong> and the <strong>Unipress</strong> - <strong>Vario</strong><br />

7-403 Adjusting the Boring Speed Illustration 7-403-01<br />

The machine has a constant feed speed and an adjustable working speed.<br />

The change-over point depends on the material thickness.<br />

By turning the adjusting screw counter clockwise, the working speed increases; by turning<br />

the screw clockwise, the working speed decreases.<br />

The working speed has to accommodate the tools and work pieces (materials).<br />

The harder the material of the work piece, the slower the working speed.<br />

The less the tool can cut, the slower the working speed.<br />

7-404 Adjusting the Side Stops Illustration 7-404-01<br />

-A required tool is the open fork wrench 8/10.<br />

-Loosen the screw "1" by turning the open fork wrench left.<br />

-Move the stop to the desired measurement.<br />

-Tighten the screw "1" by turning clockwise with an open fork wrench.<br />

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7. Operating the <strong>Unipress</strong>/<strong>Unipress</strong><br />

Illustration 7-405-01<br />

Illustration 7-405-02<br />

Page 48 The star in your cabinet


7. Operating the <strong>Unipress</strong>/<strong>Unipress</strong><br />

7-4 Adjusting the <strong>Unipress</strong> and the <strong>Unipress</strong> - <strong>Vario</strong><br />

7-405 Working with the Stop Adjustment Gauge Illustration 7-405-01/02<br />

-After adjusting side stops on the right side, the adjustment of the left side must be made<br />

(e.g., for right and left door at the hinge mounting).<br />

-Put the pin "A" of the stop adjustment gauge into the boring "1" of the center part "2".<br />

-Loosen the flap screw "B" of a collar "C".<br />

-Move the set collar "C" against the stop latch "3" of the side stop.<br />

-Tighten the flap screw "B" --Attention: Screw must point upward.<br />

-If necessary, adjust several set collars for several stops.<br />

-Push down on all stop latches on the right side.<br />

-Move the stop adjustment gauge by 180° to the left side.<br />

-Loosen a side stop on the left side and move it until the stop latch touches the set collar.<br />

Tighten the side stop.<br />

-If necessary, adjust several stops.<br />

If the same hole patterns are repeated, it is recommended to get a stop adjustment gauge for<br />

each hole pattern, and change the flap screws for pins.<br />

This allows for future exact side stop adjustment on both sides for a desired hole pattern.<br />

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7. Operating the <strong>Unipress</strong>/<strong>Unipress</strong><br />

Illustration 7-406-01<br />

Illustration 7-407-01<br />

Page 50 The star in your cabinet


7. Operating the <strong>Unipress</strong>/<strong>Unipress</strong><br />

7-4 Adjusting the <strong>Unipress</strong> and the <strong>Unipress</strong> - <strong>Vario</strong><br />

7-406 Working with the Index Ruler Illustration 7-406-01<br />

The index ruler is used only for line borings in order to adjust the distance between each stop.<br />

-Adjust the first stop to the desired distance.<br />

-Loose the second side stop.<br />

-Place the index ruler towards the edge "A1" of the stop latch of the first side stop.<br />

-Move the second stop (stop latch) towards the edge "A2" of the index ruler.<br />

-Tighten the side stop.<br />

-Proceed in the same way for several stops.<br />

-By adjust side stops in this manner, the distance between two boring rows is exactly 32 mm.<br />

To avoid adjustment errors, it is recommended to use a stop adjustment gauge for the<br />

second stop side.<br />

7-407 Adjusting the Hold Down Clamps Illustration 7-407-01<br />

The hold down clamp is an accessory and is suitable for material thicknesses up to 40 mm.<br />

-Loosen the two Allen screws on the backside of the hold down clamp with an Allen wrench<br />

5 mm.<br />

-Move the hold down clamp to the desired position.<br />

-Tighten both Allen screws.<br />

Please Note: There is a minimum distance between the hold down clamp and the motor<br />

support, as well as between the hold down clamp and the gearbox.<br />

Damage- and injury risks<br />

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7. Operating the <strong>Unipress</strong>/<strong>Unipress</strong><br />

Illustration 7-408-01<br />

Illustration 7-408-02<br />

Page 52 The star in your cabinet


7. Operating the <strong>Unipress</strong>/<strong>Unipress</strong><br />

7-4 Adjusting the <strong>Unipress</strong> and the <strong>Unipress</strong> - <strong>Vario</strong><br />

7-408 Mounting the Insertion Die Illustration 7-406-01/02<br />

-Swing the insertion die arm lightly to the front.<br />

-Loosen the clamp screw of the Insertion die.<br />

-Insert the die.<br />

-Tighten the clamp screw.<br />

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7. Operating the <strong>Unipress</strong>/<strong>Unipress</strong><br />

Illustration 7-501-01<br />

Illustration 7-501-02<br />

Page 54 The star in your cabinet


7-5 Examples of Usage<br />

7. Operating the <strong>Unipress</strong>/<strong>Unipress</strong><br />

7-501 Drilling and Inserting the Grass Hinge System 1000 / 3000 / 4000 Illustration 7-501-01/02<br />

Required Equipment:<br />

-Gearbox for hinges<br />

-(Gearbox for base plates - 3 spindle gearboxes for Twist-Lock-Hinges only)<br />

-1 drill bit right 35 mm Ø, shaft Ø 10 mm, length 57 mm<br />

-2 drill bit left 8 mm Ø, shaft Ø 10 mm, length 57 mm for hinges with dowels only<br />

-Insertion die, each according to the hinge style<br />

Machine Set-Up:<br />

-Gearbox change, if necessary, according to points 7-201 or 7-301 so that safety information<br />

is followed.<br />

-Changing the drill bit, if necessary, according to points 7-202 or 7-302 so that safety information<br />

is followed.<br />

-Adjust the material thickness according to point 7-401.<br />

-Adjust the boring distance according to the point 7-402 in the technical catalog.<br />

-Adjust the working speed, if necessary, according to the point 7-403.<br />

-Adjust the side stops according to points 7-404 and 7-405.<br />

-Adjust the pneumatic work piece hold down clamp, if provided and necessary, according to point 7-407.<br />

-Mount the insert die, if necessary, according to point 7-408.<br />

Operating the Machine:<br />

-Place the work piece on the machine table and press against the side stop and stops on the fence.<br />

-Press the start button until the drilling process is over.<br />

-Place the hinge on the insert die.<br />

-Swing the insertion die arm downward to the stop.<br />

-Press the start button until the hinge is completely inserted.<br />

Warning: Keep hands clear of the hold down clamp, the insertion die arm and the drill gearbox.<br />

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7. Operating the <strong>Unipress</strong>/<strong>Unipress</strong><br />

Illustration 7-502-01<br />

Illustration 7-502-02<br />

Page 56 The star in your cabinet


7-5 Examples of Usage<br />

7. Operating the <strong>Unipress</strong>/<strong>Unipress</strong><br />

7-502 Drilling and Inserting the Grass Base Plate System 1000 / 3000 Illustration 7-502-01/02<br />

Required Equipment:<br />

-Gearbox for base plates - 3-spindle gearbox<br />

-1 drill bit right 10 mm Ø, shaft Ø 10 mm, length 57 mm<br />

-1 drill bit left 10 mm Ø, shaft Ø 10 mm, length 57 mm<br />

-Insertion die, each according to the base plate style<br />

Machine Set-Up:<br />

-Gearbox change, if necessary, according to points 7-201 or 7-301 so that safety information<br />

is followed.<br />

-Changing the drill bit, if necessary, according to points 7-202 or 7-302 so that safety information<br />

is followed.<br />

-Adjust the material thickness according to point 7-401.<br />

-Adjust the boring distance according to the point 7-402 in the technical catalog.<br />

-Adjust the working speed, if necessary, according to the point 7-403.<br />

-Adjust the side stops according to points 7-404 and 7-405.<br />

-Adjust the pneumatic work piece hold down clamp, if provided and necessary, according to point 7-407.<br />

-Mount the insert die, if necessary, according to point 7-408.<br />

Operating the Machine:<br />

-Place the work piece on the machine table and press against the side stop and stops on the fence.<br />

-Press the start button until the drilling process is over.<br />

-Place the base plate on the insert die.<br />

-Swing the insertion die arm downward to the stop.<br />

-Press the start button until the base plate is completely inserted.<br />

Warning: Keep hands clear of the hold down clamp, the insertion die arm and the drill gearbox.<br />

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7. Operating the <strong>Unipress</strong>/<strong>Unipress</strong><br />

Illustration 7-503-01<br />

Illustration 7-503-02<br />

Page 58 The star in your cabinet


7-5 Examples of Usage<br />

7. Operating the <strong>Unipress</strong>/<strong>Unipress</strong><br />

7-503 Drilling the Line Boring Patterns only with the <strong>Unipress</strong> - <strong>Vario</strong> Illustration 7-503-01/02<br />

Required Equipment:<br />

-Gearbox for hole pattern - 11-spindle gearbox for <strong>Unipress</strong> - <strong>Vario</strong><br />

-6 drill bits right 5 (3) mm Ø, shaft Ø 10 mm, length 57 mm<br />

-5 drill bits left 5 (3) mm Ø, shaft Ø 10 mm, length 57 mm<br />

Machine Set-Up:<br />

-Gearbox change, if necessary, according to point 7-301 so that safety information<br />

is followed.<br />

-Changing the drill bit, if necessary, according to point or 7-302 so that safety information<br />

is followed.<br />

-Adjust the material thickness according to point 7-401.<br />

-Adjust the boring distance according to the point 7-402 in the technical catalog (as desired)<br />

-Adjust the working speed, if necessary, according to the point 7-403.<br />

-Adjust the side stops according to points 7-404 and 7-405 and 7-406.<br />

-Adjust the pneumatic work piece hold down clamp, if provided and necessary, according to point 7-407.<br />

Operating the Machine:<br />

-Place the work piece on the machine table and press against the side stop and stops on the fence.<br />

-Press the start button until the drilling process is over.<br />

Warning: Keep hands clear of the hold down clamp and the drill gearbox.<br />

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7. Operating the <strong>Unipress</strong>/<strong>Unipress</strong><br />

Illustration 7-504-01<br />

Illustration 7-504-02<br />

Page 60 The star in your cabinet


7-5 Examples of Usage<br />

7. Operating the <strong>Unipress</strong>/<strong>Unipress</strong><br />

7-504 Drilling the Cabinet Member Fastening Bore Holes only with the <strong>Unipress</strong> - <strong>Vario</strong><br />

Illustration 7-503-01/02<br />

Required Equipment:<br />

-Gearbox for cabinet members - 8-spindle gearbox - Standard<br />

-1 drill bit right 10 mm Ø, shaft Ø 10 mm, length 57 mm<br />

-1 drill bit left 10 mm Ø, shaft Ø 10 mm, length 57 mm<br />

Machine Set-Up:<br />

-Gearbox change, if necessary, according to point 7-301 so that safety information<br />

is followed.<br />

-Changing the drill bit, if necessary, according to point 7-302 so that safety information<br />

is followed.<br />

-Adjust the material thickness according to point 7-401.<br />

-Adjust the boring distance according to the point 7-402 in the technical catalog<br />

-Adjust the working speed, if necessary, according to the point 7-403.<br />

-Adjust the side stops according to points 7-404 and 7-405.<br />

-Adjust the pneumatic work piece hold down clamp, if provided and necessary, according to point 7-407.<br />

Operating the Machine:<br />

-Place the work piece on the machine table and press against the side stop and stops on the fence.<br />

-Press the start button until the drilling process is over.<br />

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7. Operating the <strong>Unipress</strong>/<strong>Unipress</strong><br />

Illustration 7-505-01<br />

Illustration 7-505-02<br />

Page 62 The star in your cabinet


7-5 Examples of Usage<br />

7. Operating the <strong>Unipress</strong>/<strong>Unipress</strong><br />

7-505 Drilling the Fronts for System 6000 / 7000 with Railing Only with the <strong>Unipress</strong> - <strong>Vario</strong><br />

Illustration 7-505-01/02<br />

Required Equipment:<br />

-3-spindle gearbox<br />

-Gearbox for cabinet members - 8-spindle gearbox - Standard<br />

-Gearbox for Zarge fronts with 50 mm dowel distance, if necessary<br />

-2 (1) drill bit right 10 mm Ø, shaft Ø 10 mm, length 57 mm<br />

-(1) drill bit left 10 mm Ø, shaft Ø 10 mm, length 57 mm<br />

-Clamp equivalents for 32 mm dowel distance<br />

Machine Set-Up:<br />

-Gearbox change, if necessary, according to point 7-301 so that safety information<br />

is followed.<br />

-Changing the drill bit, if necessary, according to point 7-302 so that safety information<br />

is followed.<br />

-Adjust the material thickness according to point 7-401.<br />

-Adjust the boring distance according to the point 7-402 in the technical catalog<br />

-Adjust the working speed, if necessary, according to the point 7-403.<br />

-Adjust the side stops according to points 7-404.<br />

-Adjust the pneumatic work piece hold down clamp, if provided and necessary, according to point 7-407.<br />

Operating the Machine:<br />

-Place the work piece on the machine table and press against the side stop and stops on the fence.<br />

-Press the start button until the drilling process is over.<br />

Warning: Keep hands clear of the hold down clamp and the drill gearbox.<br />

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Page 63


7. Operating the <strong>Unipress</strong>/<strong>Unipress</strong><br />

Illustration 7-506-01<br />

Illustration 7-506-02<br />

Page 64 The star in your cabinet


7-5 Examples of Usage<br />

7. Operating the <strong>Unipress</strong>/<strong>Unipress</strong><br />

7-506 Drilling the Back Panels for System 6000 / 7000 with Railing Only with the <strong>Unipress</strong> - <strong>Vario</strong><br />

Illustration 7-506-01/02<br />

Required Equipment:<br />

-Gearbox with at least one spindle (without railing)<br />

-(3-spindle gearbox)<br />

-(Gearbox for cabinet members - 8-spindle gearbox - Standard)<br />

-(Gearbox for Zarge fronts with 50 mm dowel distance, if necessary)<br />

-Pendulum stop<br />

-1 drill bit right 10 mm Ø, shaft Ø 10 mm, length 57 mm<br />

-(1) drill bit left 10 mm Ø, shaft Ø 10 mm, length 57 mm<br />

-Clamp equivalency if a railing is also bored.<br />

Machine Set-Up:<br />

-Gearbox change, if necessary, according to point 7-301 so that safety information<br />

is followed.<br />

-Changing the drill bit, if necessary, according to point 7-302 so that safety information<br />

is followed.<br />

-Adjust the material thickness according to point 7-401.<br />

-Adjust the boring distance according to the point 7-402 in the technical catalog<br />

-Adjust the working speed, if necessary, according to the point 7-403.<br />

-Adjust the side stops according to points 7-404.<br />

-Adjust the pneumatic work piece hold down clamp, if provided and necessary, according to point 7-407.<br />

Operating the Machine:<br />

-Place the work piece on the machine table and press against the side stop and stops on the fence.<br />

-Press the start button until the drilling process is over.<br />

Warning: Keep hands clear of the hold down clamp and the drill gearbox.<br />

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Page 65


7. Operating the <strong>Unipress</strong>/<strong>Unipress</strong><br />

Illustration 7-507-01<br />

Illustration 7-507-02<br />

Page 66 The star in your cabinet


7-5 Examples of Usage<br />

7. Operating the <strong>Unipress</strong>/<strong>Unipress</strong><br />

7-507 Drilling of Visible Hinges Illustration 7-507-01/02<br />

Required Equipment:<br />

-Gearbox for hinges -(Gearbox for Zarge fronts with 50 mm dowel distance, if necessary)<br />

-1 drill bit right 35 mm Ø, shaft Ø 10 mm, length 57 mm<br />

-2 drill bits left 8 mm Ø, shaft Ø 10 mm, length 57 mm<br />

-Insertion die according to the hinge type<br />

Machine Set-Up:<br />

-Gearbox change, if necessary, according to point 7-201 or 7-301 so that safety information<br />

is followed.<br />

-Changing the drill bit, if necessary, according to point 7-202 or 7-302 so that safety information<br />

is followed.<br />

-Adjust the material thickness according to point 7-401.<br />

-Adjust the boring distance according to the point 7-402 in the technical catalog<br />

-Adjust the working speed, if necessary, according to the point 7-403.<br />

-Adjust the side stops according to points 7-404 and 7-405.<br />

-Adjust the pneumatic work piece hold down clamp, if provided and necessary, according to point 7-407.<br />

-Mount the insertion die, if necessary, according to point 7-408.<br />

Operating the Machine:<br />

-Place the work piece on the machine table and press against the side stop and stops on the fence.<br />

-Press the start button until the drilling process is over.<br />

-Press the hinge on the insertion die.<br />

-Swing the insertion die arm downward to the stop.<br />

-Press the start button until the hinge is completely inserted.<br />

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7. Operating the <strong>Unipress</strong>/<strong>Unipress</strong><br />

Illustration 7-508-01<br />

Illustration 7-508-02<br />

Page 68 The star in your cabinet


7-5 Examples of Usage<br />

7. Operating the <strong>Unipress</strong>/<strong>Unipress</strong><br />

7-508 Drilling and Inserting of Fastening Hardware Illustration 7-508-01/02<br />

Required Equipment:<br />

-Gearbox for base plates -3-spindle gearbox<br />

-1 drill bit right 20 mm Ø ( or other Ø) , shaft Ø 10 mm, length 57 mm<br />

-2 drill bits left 10 mm Ø, shaft Ø 10 mm, length 57 mm<br />

-Insertion die according to the fastening hardware<br />

Machine Set-Up:<br />

-Gearbox change, if necessary, according to point 7-201 or 7-301 so that safety information<br />

is followed.<br />

-Changing the drill bit, if necessary, according to point 7-202 or 7-302 so that safety information<br />

is followed.<br />

-Adjust the material thickness according to point 7-401.<br />

-Adjust the boring distance according to the point 7-402 in the technical catalog<br />

-Adjust the working speed, if necessary, according to the point 7-403.<br />

-Adjust the side stops according to points 7-404 and 7-405.<br />

-Adjust the pneumatic work piece hold down clamp, if provided and necessary, according to point 7-407.<br />

-Mount the insertion die, if necessary, according to point 7-408.<br />

Operating the Machine:<br />

-Place the work piece on the machine table and press against the side stop and stops on the fence.<br />

-Press the start button until the drilling process is over.<br />

-Press the hinge on the insertion die.<br />

-Swing the insertion die arm downward to the stop.<br />

-Press the start button until the hinge is completely inserted.<br />

Warning: Keep hands clear of the hold down clamp, insertion die arm and the drill gearbox.<br />

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7. Operating the <strong>Unipress</strong>/<strong>Unipress</strong><br />

Illustration 7-509-01<br />

Illustration 7-509-02<br />

Page 70 The star in your cabinet


7-5 Examples of Usage<br />

7. Operating the <strong>Unipress</strong>/<strong>Unipress</strong><br />

7-509 Drilling of Handle Borings Only with the <strong>Unipress</strong> - <strong>Vario</strong> Illustration 7-509-01/02<br />

Required Equipment:<br />

-Gearbox for cabinet members -8-spindle gearbox - Standard<br />

-Gearbox for line boring - 11-spindle gearbox<br />

-1 drill bit right 5 mm Ø ( or other Ø) , shaft Ø 10 mm, length 57 mm<br />

-2 drill bits left 5 mm Ø, shaft Ø 10 mm, length 57 mm<br />

-a base with a thickness of at least 5 mm so that the work piece can be bored through<br />

Machine Set-Up:<br />

-Gearbox change, if necessary, according to point 7-201 or 7-301 so that safety information<br />

is followed.<br />

-Changing the drill bit, if necessary, according to point 7-202 or 7-302 so that safety information<br />

is followed.<br />

-Adjust the material thickness to 10 mm so it can be bored through. Work pieces that are<br />

thicker than 25 mm without a base can be drilled on both sides.<br />

-Adjust the boring distance as desired.<br />

-Adjust the working speed, if necessary, according to the point 7-403.<br />

-Adjust the side stops according to points 7-404 and 7-405.<br />

-Adjust the pneumatic work piece hold down clamp, if provided and necessary, according to point 7-407.<br />

Operating the Machine:<br />

-Place the work piece on the machine table and press against the side stop and stops on the fence.<br />

-Press the start button until the drilling process is over.<br />

Warning: Keep hands clear of the hold down clamp, insertion die arm and the drill gearbox.<br />

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Page 71


8. Trouble Shooting and Problem Solving<br />

Illustration 8-001-01<br />

Illustration 8-002-01<br />

Page 72 The star in your cabinet


8. Trouble Shooting and Problem Solving<br />

8-001 Incorrect Drilling Distance - Adjustment of Scale Illustration 8-001-01<br />

-Mount gearbox, if necessary, according to point 7-201 or 7-301.<br />

-Mount a drill bit, if necessary, according to point 7-202 or 7-302.<br />

-Follow safety information and guidelines.<br />

-Place a sample work piece.<br />

-Press against the depth stops on fence.<br />

-Drill one hole.<br />

-Measure drilling distance and compare with the set number on the scale.<br />

-If the numbers are not identical, loosen both screws "1" with 4 mm Allen wrench, move the<br />

measuring scale to measured number, then tighten both screws "1".<br />

-Repeat drilling cycle and compare boring distance again with the number on the scale.<br />

8-002 Incorrect Drilling Depth - Adjustment of Scale Illustration 8-002-01<br />

-Place the sample material on machine table.<br />

-Loosen clamp screw "1".<br />

-Adjust material thickness according to point 7-401.<br />

-Lift the adjustment screw "2", then place the material "3" , which is as thick as the desired<br />

drilling depth, underneath.<br />

-Drill a sample cycle. In this position the drill bit cutters should just drill the material (leaving<br />

obvious marks on the material).<br />

-If the drilling is too deep, the adjustment screw must be turned clockwise (1 turn = 1 mm).<br />

-If the drill cutters do not reach the material surface, adjustment screw "2" must be turned<br />

counter clockwise.<br />

-Repeat sample drilling and corrections until the drill cutters drill the material correctly.<br />

-Remove the work material "3". The material thickness, according to scale "4", must agree with<br />

the actual material thickness.<br />

-In case of discrepancies, loosen both screws "5" with 2.5 mm Allen wrench. Move the<br />

measuring scale until the measured material thickness is identical with the material thickness<br />

shown on scale "4". Tighten both screws "5".<br />

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Page 73


8. Trouble Shooting and Problem Solving<br />

Illustration 8-006-01<br />

Illustration 8-006-02<br />

Page 74 The star in your cabinet


8. Trouble Shooting and Problem Solving<br />

8-003 Motor Does Not Run<br />

a) Turn on the main switch on the control panel<br />

b) If the thermal overload safety feature kicks in, press the blue button on the switch gear<br />

cabinet on the back of the machine.<br />

c) Check to see if the machine is plugged in.<br />

d) Check the fuses in the in-house distributing panel, and if necessary, change the fuse.<br />

e) If points a through d are unsuccessful, then consult a specialist . See wiring<br />

diagram in chapter 4-008.<br />

8-004 Boring Head Does Not Descend<br />

a) Check the air pressure in the machine. The pressure gauge should indicate<br />

0.55 - 0,6 MPa (5.5 - 6 bar).<br />

b) If the motor support with the gearbox stops shortly before reaching the work piece,<br />

adjust the choke screw as described in point 7-403.<br />

c) If points a through d are unsuccessful, then consult a specialist. See wiring diagram<br />

in chapter 4-007.<br />

8-005 Boring Speed Cannot Be Adjusted<br />

If the boring speed cannot be adjusted as described in chapter 7-403, a specialist must be<br />

consulted. Wiring diagram chapter 4-007.<br />

8-006 Parts Do Not Fit The Drill Patterns When Inserted<br />

-Drill a hole pattern. Mount the insertion die. Mount the part that is to be inserted. Move the<br />

insertion frame down. Adjust the pressurized air on the pressure reducing gauge to<br />

approximately 0.2 MPa. Insert.<br />

-If the part does not fit the drill pattern:<br />

a) If the part is too far to the right or left Illustration 8-006-01<br />

-Loosen the screw "1" with a 4 mm Allen wrench. Move the die left or right. Tighten<br />

the screw again.<br />

b) If the part is too close to the fence. Illustration 8-006-02<br />

Loosen both hexagon nuts "2" with an open forked 8/10 wrench. Screw out the Allen<br />

head screws "3" with 4 or 5 mm Allen wrench in a counter clockwise direction. Then<br />

tighten the nuts "2" again.<br />

c) If the part is too close to the fence. Illustration 8-006-02<br />

Loosen both hexagon nuts "2" with an open forked 8/10 wrench. Screw out the Allen<br />

head screws "3" with a 4 or 5 mm Allen wrench in a counter clockwise direction. Then<br />

tighten the nuts "2" again.<br />

The star in your cabinet<br />

Page 75


9. Maintenance and Care<br />

9-001 Maintenance Plan<br />

Maintenance work should only be done when the main switch is turned off and the pneumatic air<br />

has been disconnected.<br />

Daily:<br />

After the end of work, the machine should be secured against being started by unauthorized<br />

personnel.<br />

Weekly, or as necessary:<br />

Drain the filter-pressure reducer; disconnect the machine from the pneumatic air cable for this.<br />

(The filter-pressure reducer is equipped with a semi-automatic drain).<br />

Monthly:<br />

Clean the drill distance adjustment spindle and lubricate the spindle with commercial grease.<br />

Check the drill distance with sample drilling; correct, if necessary, according to point 8-001.<br />

Check the drilling depth - material thickness with sample drilling. Correct, if necessary,<br />

according to 8-002.<br />

Check the function of the side stops.<br />

Check the position of the insertion dies, and if necessary, correct according to point 8-006.<br />

Yearly:<br />

In order to keep the machine running smoothly for many years, it is recommended to have<br />

the machine serviced by a Grass Maintenance Technician or by a Grass Distributor every<br />

1 to 3 years.<br />

9-002 Care Information<br />

The machine should be cleaned only after the main switch is turned off and the pneumatic<br />

air is disconnected.<br />

The machine should be cleaned as needed. This includes vacuuming of wood shavings.<br />

Clean with a dry cloth and do not use caustic cleaners such as gasoline, nitro diluted solutions,<br />

Page 76 The star in your cabinet


10-001 Guarantee Certificate<br />

The star in your cabinet<br />

10. Miscellaneous<br />

Buyer: Name...................................................<br />

Street................................................... Zip code....................................<br />

City...................................................... Country......................................<br />

Telephone............................................ Fax............................................<br />

Dealer: Name...................................................<br />

Street................................................... Zip code....................................<br />

City...................................................... Country......................................<br />

Date of purchase:<br />

Machine: *Please underline the appropriate<br />

Style:...................................................<br />

Machine number:........................................<br />

Voltage / Frequency according to the identification plate:.........................................<br />

Gearbox for <strong>Unipress</strong> with fixed screws on gearbox<br />

Gearbox for hinges* 3-spindle gearbox*<br />

Gearbox for <strong>Unipress</strong> - <strong>Vario</strong> with changeable gearbox<br />

Gearbox for hinges* 3-spindle gearbox*<br />

8-spindle gearbox 8-spindle gearbox with special distance of 50 mm*<br />

11-spindle gearbox for line boring system,*<br />

General:<br />

The delivered <strong>Unipress</strong> is guaranteed is accordance with the general guarantee terms of the<br />

Association of the Machine and Steel Construction Industry. Any warranty claims are voided in<br />

cases of misuse, unauthorized repairs, use of non-Grass or unauthorized spare parts, as well<br />

as use of non-Grass or unauthorized accessories. We reserve the right to make technical<br />

modifications for whatever reasons. When the machine is shipped from the manufacturing<br />

plant, it meets the latest standards of requirements and technical standards. The manufacturer<br />

is not obligated to modify for free of charge any machines which were previously delivered to<br />

meet changed specifications.<br />

Without a completed guarantee form sent to the manufacturer, there are not guarantee claims<br />

at all.<br />

The buyer agrees to store this data in an electronic data processing system.<br />

Page 77


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Firma Grass GmbH<br />

Grass Platz 1<br />

A-6973 Höchst/Austria<br />

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Page 78 The star in your cabinet


10-002 Disposal Form<br />

The star in your cabinet<br />

10. Miscellaneous<br />

Buyer: Name...................................................<br />

Street................................................... Zip code....................................<br />

City...................................................... Country......................................<br />

Telephone............................................ Fax............................................<br />

Machine: *Please underline the appropriate<br />

Style:...................................................<br />

Machine number:........................................<br />

Voltage / Frequency according to the identification plate:.........................................<br />

Gearbox for <strong>Unipress</strong> with fixed screws on gearbox<br />

Gearbox for hinges* 3-spindle gearbox*<br />

Gearbox for <strong>Unipress</strong> - <strong>Vario</strong> with changeable gearbox<br />

Gearbox for hinges* 3-spindle gearbox*<br />

8-spindle gearbox 8-spindle gearbox with special distance of 50 mm*<br />

11-spindle gearbox for line boring system,*<br />

General:<br />

The buyer hereby confirms that the machine has been disposed of properly. The machine<br />

consists of the following materials:<br />

steel / iron parts<br />

machine frame, motor support, machine table, various parts of the gearbox<br />

aluminum<br />

parts of the side stops, gearbox casing, all extension bars<br />

PVC:<br />

green support strips on the machine table<br />

various plastics:<br />

cover caps for machine table protrusions, pneumatic hoses<br />

The following parts cannot be associated with any material group:<br />

electrical equipment, pneumatic parts<br />

Page 79


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Firma Grass GmbH<br />

Grass Platz 1<br />

A-6973 Höchst/Austria<br />

From<br />

Page 80 The star in your cabinet


10-003 Resale From<br />

Seller:<br />

The star in your cabinet<br />

10. Miscellaneous<br />

Name:.............................................<br />

Street.............................................. Zip code:..........................................<br />

City:........................................…..… Country:............................................<br />

Telephone:...................................... Fax:...................................................<br />

Reason for slling machine:<br />

Buyer:<br />

Name:.............................................<br />

Street.............................................. Zip code:................................….…..<br />

City:.........................................…… Country:............................................<br />

Telephone:...................................... Fax:...................................................<br />

After reslling the machine, please return the completed from to the manufacturer.<br />

The buyer agrees to store the data in an electronic data processing system.<br />

Page 81


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Firma Grass GmbH<br />

Grass Platz 1<br />

A-6973 Höchst/Austria<br />

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Page 82 The star in your cabinet


10-004 Questionnaire 1: Reason for Purchase<br />

The star in your cabinet<br />

10. Miscellaneous<br />

Buyer: Name...................................................<br />

Street................................................... Zip code....................................<br />

City...................................................... Country......................................<br />

Telephone............................................ Fax............................................<br />

Size of company: .................................... number of personnel<br />

Machine is being used in the area of:* *please check the appropriate<br />

kitchen cabinet manufacturing<br />

general interior design and engineering<br />

general furniture fabrication<br />

Application of machine:<br />

Drill hinge Insertion of hinges<br />

Drill dowel base plates Insertion of dowel base plates<br />

Drill fastening hardware Insertion of fastening hardware<br />

Drill catch base plates<br />

Drill cabinet member slides<br />

Drill line boring system<br />

Drill fronts for Zarge<br />

Drill back panel for Zarge<br />

Drill handle borings in front panels<br />

Other applications, please indicate........................................<br />

Operating time of the machine:*<br />

about ................hours per month<br />

What was the reason for choosing <strong>Unipress</strong> over the competitors' machines?<br />

cost versatility of machine<br />

appearance wide range of accessories<br />

quality loyal Grass customer<br />

cost / performance ratio Grass processor<br />

durability of the machine<br />

How did you find out about the <strong>Unipress</strong>?*<br />

Magazine advertisement<br />

Visiting a show<br />

distributor showroom<br />

distributor visit<br />

Page 83


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Firma Grass GmbH<br />

Grass Platz 1<br />

A-6973 Höchst/Austria<br />

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10-005 Questionnaire 2: Satisfaction<br />

Buyer: Name...................................................<br />

Street................................................... Zip code....................................<br />

City...................................................... Country......................................<br />

Telephone............................................ Fax............................................<br />

How do you rate your satisfaction with the machine?*<br />

very good fair<br />

good not at all<br />

Would you buy the machine again?*<br />

yes no because the machine meets the requirements<br />

yes no because there are better machines available<br />

yes no because my usage needs have changed<br />

yes no because of price<br />

yes no because of the economic situation<br />

yes no because...........................................................<br />

yes no because...........................................................<br />

yes no because...........................................................<br />

yes no because...........................................................<br />

yes no because...........................................................<br />

yes no because...........................................................<br />

*Please check or fill in the appropriate<br />

What would you change about the machine?<br />

...........................................................<br />

...........................................................<br />

...........................................................<br />

...........................................................<br />

...........................................................<br />

...........................................................<br />

...........................................................<br />

The star in your cabinet<br />

10. Miscellaneous<br />

Several months after purchasing the machine, please return the completed questionnaire<br />

to the manufacturer.<br />

This will better enable us to meet the customers' needs.<br />

The buyer agrees to store this data in an electronic data processing system.<br />

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Firma Grass GmbH<br />

Grass Platz 1<br />

A-6973 Höchst/Austria<br />

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Page 86 The star in your cabinet


NOTES


WORLDWIDE DISTRIBUTORS<br />

Austria<br />

GRASS GmbH<br />

Grass Platz 1, A-6973 Höchst<br />

Tel. +43 / 5578 / 701-0<br />

Fax +43 / 5578 / 701-59<br />

e-mail: info@grass.at<br />

Internet: www.grass.at<br />

China<br />

GRASS GmbH Shanghai Representative<br />

10 th Floor Shanghaimart<br />

2299 Yanan Road (West) Shanghai,<br />

200336 P.R. China<br />

Tel. +86 / 21 / 623 61 141, 623 61 142<br />

Fax +86 / 21 / 623 61 143<br />

e-mail: grass-cn@online.sh.cn<br />

Germany<br />

Vertrieb durch: GRASS GmbH<br />

Grass Platz 1, A-6973 Höchst<br />

Tel. +43 / 5578 / 701-0<br />

Fax +43 / 5578 / 701-59<br />

e-mail: info@grass.at<br />

Internet: www.grass.at<br />

France<br />

GRASS France S.A.R.L.<br />

429 Av. Roger Salengro<br />

F-92370 Chaville<br />

Tel. +33 / 1 / 47 50 82 93<br />

Fax +33 / 1 / 47 50 45 06<br />

Great Britain<br />

GRASS (U.K.) Limited<br />

4 Shaw House, Wychbury Court<br />

Brierley Hill,West Midlands DY5 1TA<br />

Tel. +44 / 1384 / 48 42 42<br />

Fax +44 / 1384 / 48 57 06<br />

e-mail: grassuk@grassuk.co.uk<br />

Internet: www.grassuk.co.uk<br />

Italy<br />

DADO TECHNIC Austria<br />

Kasernplatz 5, A-6700 Bludenz<br />

Tel. +43 / 55 52 / 65 689-16<br />

Fax +43 / 55 52 / 65 689-19<br />

e-mail: franco.brizzante@iplace.at<br />

DADO TECHNIC Italia<br />

Via Amenteressa 4/C<br />

I-33080 San Quirino, Pordenone<br />

Tel. +39 / 04 34 / 91 86 57<br />

Fax +39 / 04 34 / 91 86 57<br />

e-mail: info@dadotech.it<br />

Internet: www.dadotech.it<br />

Canada<br />

GRASS Canada Inc.<br />

7270 Torbram Road<br />

Unit 17, Mississauga, Ontario L4T 3Y7<br />

Tel. +1 / 905 / 678 18 82<br />

Fax +1 / 905 / 678 97 93<br />

e-mail: infocanada@grassusa.com<br />

Internet: www.grassusa.com<br />

USA<br />

GRASS America Inc.<br />

P.O. Box 1019<br />

USA Kernersville, N.C. 27284<br />

Tel. +1 / 336 / 996 40 41<br />

Fax +1 / 336 / 996 51 49<br />

Toll-Free: +1 / 800 / 334 35 12<br />

e-mail: info@grassusa.com<br />

Internet: www.grassusa.com<br />

Europe<br />

Baltic States<br />

AS Savo D&T<br />

Rebase 16<br />

EE-51013 Tartu<br />

Tel. +372 / 7 / 366 040<br />

Fax +372 / 7 / 366 041<br />

e-mail: kaimar@savo.ee<br />

Internet: www.savo.ee<br />

Belgium<br />

Van Opstal & Co.<br />

Boomsesteenweg 34<br />

B-2630 Aartselaar Antwerpen<br />

Tel. +32 / 3 / 88 74 048<br />

Fax +32 / 3 / 88 77 606<br />

info@vanopstal.be<br />

Internet: www.vanopstal.be<br />

Bosnia and Herzegovina<br />

Dragisic i Karlas O. D.<br />

Simeuna Djaka 3<br />

BIH-51000 Banja Luka<br />

Tel. +387 / 51 / 21 32 85<br />

Fax +387 / 51 / 21 32 85<br />

e-mail: dikod@inecco.net<br />

Bulgaria<br />

MAET Ltd.<br />

3-9 Srebarna Str.<br />

BG-1407 Sofia<br />

Tel. +35 / 92 / 962 11 15, 962 11 16<br />

Fax +35 / 92 / 962 58 23<br />

e-mail: maet@mail.bg<br />

Denmark<br />

Peter Ellemose a/s<br />

Drejoevej 7<br />

Postbox 32<br />

DK-9500 Hobro<br />

Tel. +45 / 98 52 58 88<br />

Fax +45 / 98 51 01 88<br />

e-mail: ellemose@ellemose.dk<br />

Internet: www.ellemose.dk<br />

Finland<br />

Savo Design & Technic Oy<br />

Muuntotie 1<br />

FIN-01510 Vantaa<br />

Tel. +358 / 9 / 87 00 81 0<br />

Fax +358 / 9 / 87 00 81 50<br />

e-mail: savo@savodt.fi<br />

Internet: www.savodt.fi<br />

Greek<br />

D. Gallidis & Co<br />

14th km Old National Road<br />

Thessaloniki-Veria<br />

GR-57011 Thessaloniki<br />

Tel. +30 / 2310 / 72 26 10-1<br />

Fax +30 / 2310/71 00 95<br />

e-mail: gallidis@otenet.gr<br />

Ireland<br />

Springhill Woodcrafts Ltd.<br />

Kernanstown Ind. Est.<br />

Carlow, Ireland<br />

Tel. +353 / 503 / 42 288<br />

Fax +353 / 503 / 43 230<br />

e-mail: Grass@springhill.ie<br />

Internet: www.springhill.ie<br />

Iceland<br />

Merkúr Ltd.<br />

Baejaflöt 4<br />

IS-112 Reykjavik<br />

Tel. +354 / 594 60 00<br />

Fax +354 / 594 60 02<br />

e-mail: merkur@merkur.is<br />

Internet: www.merkur.is<br />

Israel<br />

H.G. Trading International Ltd.<br />

84, Itzhak Ben Tzvi Road<br />

68104 Tel Aviv, Israel<br />

Tel. +972 / 3 / 681 6289, 681 2164<br />

Fax +972 / 3 / 681 53 08<br />

e-mail: hgisrael@netvision.net.il<br />

Internet: www.h-g-trading.co.il<br />

Serbia Montenegro<br />

Radmilovic i Milijanovic O. D.<br />

Vojni put 532/I<br />

SCG-11080 Beograd / Zemun<br />

Tel. +381 / 11 / 10 67 62, 61 91 82<br />

Fax +381 / 11 /31 63 718<br />

e-mail: yugrass@EUnet.yu<br />

Internet: www.rami.co.yu<br />

Canary Island<br />

Ferrotea, S.L.<br />

C/. Martinez Morales, 10<br />

E-38320 La Cuesta, La Laguna-Tenerife<br />

Tel. +34 / 922 / 66 21 18<br />

Fax +34 / 922 / 66 21 19<br />

Croatia<br />

SIGMA PLUS d.o.o.<br />

Splitska 38<br />

HR-21300 Makarska<br />

Tel. +385 / 21 / 679 246, 679 247<br />

Fax: +385 / 21 / 679 248<br />

e-mail: sigma-plus@st.hinet.hr<br />

Lithuania<br />

JSC Boruna<br />

Metalo 4<br />

LT-2038 Vilnius<br />

Tel. +370 / 5 / 23 98 800, 23 98 801<br />

Fax +370 / 5 / 23 06 532<br />

e-mail: boruna@takas.lt<br />

Internet: www.boruna.lt<br />

Netherlands<br />

Mac Lean Agencies b.v.<br />

Akkerstraat 13a<br />

NL-5126 PJ Gilze<br />

Tel. +31 / 161 / 45 22 22<br />

Fax +31 / 161 / 45 22 88<br />

e-mail: eric@macleanagencies.nl<br />

Internet: www.macleanagencies.nl<br />

Norway<br />

Lundell & Zetterberg<br />

Norges Moebel Beslag AS<br />

Olaf Ingstadtsvei 3, P. Box 35<br />

N-1351 Rud<br />

Tel. +47 / 6717 / 2510<br />

Fax +47 / 6717 / 2511<br />

e-mail: opalsson@c2i.net<br />

Poland<br />

Jan Wachowiak<br />

ul. Faustyny 14c / 53<br />

PL 87-100 Torun<br />

Tel. + Fax +48 / 56 / 659 08 44<br />

Mobil +48 / 603 / 67 58 44<br />

e-mail: grass@grass-pl.com


WORLDWIDE DISTRIBUTORS<br />

Internet: www.grass-pl.com<br />

Rumania<br />

MDT Concret S.R.L.<br />

Strada Politehnicii Nr. 4, Bloc 1, Scara 3, Etaj 2,<br />

Apartament 36, Sector 6<br />

RO-70000 Bucharest<br />

Tel. +40 / 1 / 413 90 88, 413 90 83<br />

Fax +40 / 1 / 413 90 89<br />

e-mail: office@mdt.ro<br />

Internet: www.mdt.ro<br />

Russia<br />

CentroKomplect + Ltd.<br />

2/10, Bolshoy Cherkassky Per.<br />

103012 Moscow, Russia<br />

Tel. +7 / 095 / 921 3811<br />

Fax +7 / 095 / 921 2437<br />

e-mail: ckplus@online.ru<br />

Internet: www.ckplus.ru<br />

Sweden<br />

AB Lundell & Zetterberg<br />

Lindetorpsvagen 25<br />

P.O. Box 5053<br />

S-121 16 Johanneshov/Stockholm<br />

Tel. +46 / 8 / 449 06 30<br />

Fax +46 / 8 / 722 03 15<br />

e-mail: lz@lundell-zetterberg.se<br />

Internet: www.lundell-zetterberg.se<br />

Switzerland<br />

Internationale Agentur für Industrieprodukte<br />

Tscherner H. Georg<br />

Rebhügl 7, A-6911 Lochau<br />

Tel. +43 / 5574 / 58 138-0<br />

Fax +43 / 5574 / 58 138-4<br />

Mobil +41 / 79 / 77 82 335<br />

e-mail: agentur@tscherner.ch<br />

Internet: www.tscherner.ch<br />

Spain<br />

Exclusivas J V F<br />

José Mª Vilajoana Font<br />

Sardenya, 466-468 1°-2°<br />

E-08025 Barcelona<br />

Tel. +34 / 93 / 450 23 84<br />

Fax +34 / 93 / 450 23 91<br />

e-mail: exjvf@telefonica.net<br />

Turkey<br />

Ulpasan Uluslararasi Mobilya Aks.<br />

Paz. San. ve Tic. Ltd. Sti.<br />

Ortabahçe Cad. No. 22/35-36<br />

80690 Besiktas-Istanbul<br />

Tel. +90 / 212 / 227 8220<br />

Fax +90 / 212 / 261 0095<br />

e-mail: ulpasan@ulpasan.com<br />

Internet: www.ulpasan.com<br />

Ukraine<br />

“Mebel-bud” Ltd.<br />

Ul. Alma - atinskaja 2/1<br />

02092 Kiev<br />

Tel.: +380 / 44 / 573 44 96<br />

Fax: +380 / 44 / 573 44 96<br />

e-mail: mebelbud@ukr.net<br />

Cyprus<br />

Petoussis Bros. Ltd.<br />

25, Pafos Str.<br />

P.O.BOX 53564<br />

3303 Limassol, Cyprus<br />

Tel. +357 / 25 / 572 777<br />

Fax +357 / 25 / 577 723<br />

e-mail: info@petoussis.com<br />

Australia and New Zealand<br />

Australia<br />

Tekform Marketing Pty Ltd.<br />

Unit 4, 110 Bonds Rd., North<br />

Punchbowl, NSW 2196<br />

Tel. +61 / 2 / 958 42 844<br />

Fax +61 / 2 / 953 41 937<br />

e-mail: sales@tekform.com.au<br />

Western Australia<br />

Biemel Enterprises Pty Ltd.<br />

Unit 5, 2 Wittenberg Drive<br />

P.O.Box 1126, Canning Vale, WA 6155<br />

Tel. +61 / 9 / 455 21 22<br />

Fax +61 / 9 / 455 36 80<br />

e-mail: erwin@biemels.com.au<br />

New Zealand<br />

Scott Panel & Hardware Ltd.<br />

24-26 O’Rorke Road<br />

Penrose / Auckland / New Zealand<br />

Tel. +64 / 9 / 571 4444<br />

Fax +64 / 9 / 571 4490<br />

e-mail: contact@scottpanel.co.nz<br />

Internet: www.scottpanel.co.nz<br />

Asia<br />

Arabic Gulf Countries<br />

Hands Trading LLC<br />

Al Ghaith Building, Showroom No. 2<br />

Abu Dhabi Road, P.O. Box 11873<br />

Dubai/U.A.E.<br />

Tel. +971 / 4 / 338 87 35<br />

Fax +971 / 4 / 338 87 63<br />

e-mail: hands@emirates.net.ae<br />

Hong Kong<br />

Ming Tat Hong<br />

Hardware Supplier Co., Ltd.<br />

Room 03, 6/F., Kinglet Industrial Building<br />

21-23 Shing Wan Road, Tai Wai, Shatin<br />

New Territories, Hong Kong<br />

Tel. +852 / 2392 / 0602, 2387<br />

Fax +852 / 2789 / 0752<br />

e-mail: mth@hkstar.com<br />

India<br />

Mark Joint Venture Impex Pvt.Ltd.<br />

18, Nutan Jaybharat,<br />

K.G. Marg, Near Silver Apartments<br />

Prabhadevi, Mumbai 400 050<br />

Tel. +91 / 22 / 648 8553, 646 0100<br />

Fax +91 / 22 / 605 2099<br />

e-mail: jvimpx@bom5.vsnl.net.in<br />

Iranian<br />

Noor-saqeb Investment & Commercial Co. 3rd<br />

floor No. 14, Ershad Bldg., Farhad Alley, Khoramshahr<br />

Ave.,<br />

Thran - Iran<br />

Tel. : +98 / 21 / 8500372, 8500373, 8500373<br />

Fax : +98 / 21 / 876 98 79<br />

e-mail: nicc@yanoor.com<br />

Japan<br />

Häfele Japan K. K.<br />

14-17 Kami-Shinano<br />

Totsuka-ku, Yokohama 244-0806<br />

Tel.: +81 / 45 / 828 31-11<br />

Fax: +81 / 45 / 828 31-10<br />

e-mail: info@hafele.co.jp<br />

Korea<br />

Yurim Trading Co., Ltd.<br />

#214-30, 3GA Taepyong-Ro<br />

Jung-Ku, Taegu<br />

Korea 700-113<br />

Tel. +82 / 53 / 252 33 45<br />

Fax +82 / 53 / 252 16 23<br />

e-mail: yurim@chollian.net<br />

Internet: www.yu-rim.com<br />

Lebanon<br />

Allied Trading Est.<br />

Joseph Doumit<br />

Riad El Solh Beirut 1107 2070<br />

P. O. Box: 11-1189<br />

Beirut, Lebanon<br />

Tel. +961 / 1 / 987 086, 983 394<br />

Mobil: +961 / 3 / 668 575<br />

Fax: +961 / 1 / 983 882, 987 086<br />

e-mail: doumajn@cyberia.net.lb<br />

Malaysia, Singapur<br />

Inter-Oriental (Thomas Lai)<br />

Asia Parcific Pte. Ltd.<br />

10 Admiralty Street<br />

#06-1 North Link Building<br />

Singnapore 757695<br />

Tel. +65 / 6752 8488<br />

Fax +65 / 6752 8478<br />

e-mail: info@iotl.com.sg<br />

Philippines<br />

Haefele Philippines Inc.<br />

103 Central Business Park<br />

A. Rodriguez Avenue<br />

Managgahan, Pasig City<br />

Tel. +632 / 681 / 53 15<br />

Fax +632 / 681 / 12 14<br />

e-mail: info@haefele.ph<br />

Internet: www.haefele.co.ph<br />

Syria<br />

M. RIAD KANNOUS<br />

Manakhlia Str.<br />

P.O.Box 36587, Damascus<br />

Tel. +963 / 11 / 224 6393<br />

Fax +963 / 11 / 211 3112<br />

Taiwan<br />

Song Shiang Enterprise Co., Ltd.<br />

No. 275 Section 3 Huan Her South Rd.<br />

Taipei Taiwan<br />

Tel. +886 / 2 / 230 183 93<br />

Fax +886 / 2/ 230 183 92<br />

e-mail: lanshih@ms3.hinet.net<br />

Thailand<br />

UFAM Decorations Co., Ltd.<br />

129 Prachanarumit Road<br />

Bangsue, Bangkok 10800<br />

Tel. +66 / 2 / 911 28 01<br />

Fax +66 / 2 / 911 47 86<br />

e-mail: info@haefele.co.th<br />

Internet: www.haefele.co.th<br />

Africa<br />

South Africa<br />

Stücke Design & Technique CC<br />

P.O.Box 9059, Edleen<br />

84 Loper Street, Spartan Ext. 2, Aeroport<br />

Guateng / South Africa<br />

Tel. +27 / 11 / 392 53 06, 392 53 07


The star in your cabinet<br />

Grass GmbH<br />

Furniture Fittings<br />

A-6973 Höchst<br />

Grass Platz 1<br />

Austria<br />

Tel. +43 / 55 78 / 701-0<br />

Fax +43 / 55 78 / 701-59<br />

www.grass.at, info@grass.at<br />

All errors and omissions excepted.<br />

Ord. No. 92257 - 5/02 - 50 (E) - Grass Advertising

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