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Model 200-0386A<br />

Switching Logic Board<br />

User’s Manual<br />

For Use With Minarik<br />

Full-Wave Regenerative Drives


Copyright © 2002 by<br />

Minarik Corporation<br />

All rights reserved. No part of this manual may be reproduced or transmitted in any<br />

form without written permission from Minarik Corporation. The information and<br />

technical data in this manual are subject to change without notice. Minarik<br />

Corporation and its Divisions make no warranty of any kind with respect to this<br />

material, including, but not limited to, the implied warranties of its merchantability<br />

and fitness for a given purpose. Minarik Corporation and its Divisions assume no<br />

responsibility for any errors that may appear in this manual and make no<br />

commitment to update or keep current the information in this manual. MVD062802<br />

Printed in the United States of America.


Safety Warnings<br />

SHOCK<br />

HAZARD<br />

AVOID<br />

HEAT<br />

KEE<br />

DR<br />

OID<br />

ATION<br />

• Have a qualified electrical maintenance technician install,<br />

adjust, and service this equipment. Follow the National<br />

Electrical Code and all other applicable electrical and<br />

safety codes, including the provisions of the Occupational<br />

Safety and Health Act (OSHA) when installing equipment.<br />

• Reduce the chance of an electrical fire, shock, or explosion<br />

by proper grounding, over current protection, thermal<br />

protection, and enclosure. Follow sound maintenance<br />

procedures.<br />

• It is possible for a drive to run at full speed as a result of a<br />

component failure. Install a master switch in the AC line for<br />

stopping the drive in an emergency.<br />

• When the switching logic board is connected to a variable<br />

speed regenerative drive it is isolated from earth ground.<br />

Circuit potentials are at 115 VAC or 230 VAC above earth<br />

ground. Avoid direct contact with the printed circuit board or<br />

with circuit elements to prevent the risk of serious injury or<br />

fatality. Use a non-metallic screwdriver for any necessary<br />

adjustments.


ii<br />

Contents<br />

Safety Warnings<br />

i<br />

Specifications 1<br />

Dimensions 2<br />

General Information 3<br />

Installation 4<br />

Mounting the Logic Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4<br />

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5<br />

Screw terminal block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5<br />

Speed adjust potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6<br />

Shielding Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9<br />

Modes of Operation 10<br />

Pushbutton switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11<br />

Limit switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11<br />

Foot pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11<br />

DIP switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11<br />

Pushbutton operation: FORWARD/STOP/REVERSE . . . . . . . . . . . . . . . .12<br />

Pushbutton operation: RUN/STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13<br />

Pushbutton operation: jog FORWARD/jog REVERSE . . . . . . . . . . . . . . .14<br />

Pushbutton operation: jog RUN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15<br />

Limit switch operation: no automatic reversing . . . . . . . . . . . . . . . . . . . . .16<br />

Limit switch operation: FORWARD/STOP/REVERSE, 1 Cycle . . . . . . . . .17<br />

Limit switch operation: automatic cycling . . . . . . . . . . . . . . . . . . . . . . . . .18<br />

Foot pedal operation: FORWARD/STOP/REVERSE . . . . . . . . . . . . . . . .20<br />

Foot pedal operation: RUN/STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21


iii<br />

Connection to Minarik Regenerative Drives 22<br />

Unconditional Warranty<br />

inside back cover<br />

Illustrations<br />

Figure 1. Model 200-0386A Switching Logic Board Layout and Dimensions 2<br />

Figure 2. Screw Terminal Block 5<br />

Figure 3. Speed Adjust Potentiometer 6<br />

Figure 4. Single Speed Potentiometer Connections 7<br />

Figure 5. Two Speed Potentiometer Connection 8<br />

Figure 6. Pushbutton Operation: FWD/STOP/REV 12<br />

Figure 7. Pushbutton Operation: RUN/STOP 13<br />

Figure 8. Pushbutton Operation: jog Forward/jog Reverse 14<br />

Figure 9. Pushbutton Operation: jog RUN 15<br />

Figure 10. Limit switch operation: no automatic reversing 16<br />

Figure 11. Limit Switch Operation: FWD/STOP/REV, 1 cycle 17<br />

Figure 12. Limit Switch Operation: automatic cycling 19<br />

Figure 13. Foot pedal operation: FORWARD/STOP/REVERSE 20<br />

Figure 14 Foot pedal operation: RUN/STOP 21<br />

Figure 15. Connection diagram: Switching Logic Board (200-0386A) to<br />

RG100UC/RG200UC 22<br />

Figure 16. Connection diagram: Switching Logic Board (200-0386A) to<br />

RG300UA/RG310UA/RG400UA 23<br />

Figure 17. Connection diagram: Switching Logic Board (200-0386A) to<br />

RG500UA/RG510UA 24


iv<br />

Illustrations (cont.)<br />

Figure 18. Connection diagram: Switching Logic Board (200-0386A)<br />

to RG5500U 25<br />

Figure 19. Connection diagram: Switching Logic Board (200-0386A)<br />

to MRG30U/MMRG31U/MMRG40U 26<br />

Figure 20. Connection diagram: Switching Logic Board (200-0386A)<br />

to MMRGD03/MMRGD10 27<br />

Figure 21. Connection diagram: Switching Logic Board (200-0386A)<br />

to RG60U 28<br />

Figure 22. TTL Logic Input 29<br />

Figure 23. NPN Open Collector Input 30<br />

Figure 24. Contact Input 31


1<br />

Specifications<br />

Input Power<br />

+15 VDC @ 20 mA<br />

-15 VDC @ 1.5 mA<br />

Acceptable Input Devices<br />

Dry Contacts<br />

Current-Sinking Open Collectors<br />

TTL Logic Devices<br />

Number of Switching Modes Four (4)<br />

Speed adjust potentiometer<br />

10 K Ohms<br />

Maximum Reference Voltage to Drive<br />

±15 VDC<br />

Ambient Operating Temperature Range 10°C - 40°C<br />

Weight<br />

0.2 lbs<br />

Note: This switching logic board is specifically designed to operate with Minarik<br />

control models RG100UC, RG200UC, RG300U, RG400U, RG500U,<br />

RG5500U, and RG60U. Consult factory before attempting to use with other<br />

models.


2<br />

Dimensions<br />

TB502<br />

TB501<br />

8<br />

9<br />

10 11<br />

POWER<br />

IL501<br />

6<br />

IC501<br />

7<br />

12<br />

13<br />

14 15 16<br />

K501<br />

IC502<br />

2 3 4 5<br />

3.10 [79]<br />

17 18<br />

K<br />

1<br />

0.20 [5]<br />

0.87 [22]<br />

2.49 [63]<br />

3.45 [88]<br />

MOUNTING HOLES<br />

0.19 [5] - 4 PLACES<br />

1.0525"<br />

Figure 1. Model 200-0386A Switching Logic Board Layout<br />

and Dimensions


3<br />

General Information<br />

<br />

Caution<br />

Regenerative braking imposes very high stress on the<br />

rotating components of the drive train. It is very important<br />

that these deceleration forces be considered before selecting<br />

a drive system that applies regenerative braking to a<br />

gearmotor or other gearbox.<br />

Minarik Corporation’s model 200-0386A provides the logic<br />

interface between the regenerative drive and pushbutton<br />

stations, foot switches, or programmable controls. It accepts<br />

dry contact mechanical closures, current-sinking open<br />

collectors, and TTL logic devices.<br />

The limit switch logic board has four operating modes, which<br />

can be configured nine different ways. Select the one that<br />

fits your application and follow the wiring and DIP switch<br />

instructions for that configuration.<br />

The speed adjust potentiometer (10K ohms, 2 watts) is<br />

wired through the logic board (200-0386A) module, rather<br />

than directly to the regenerative drive. Use either one<br />

potentiometer for both forward and reverse speeds (Figure 4,<br />

page 7) or if different speeds are required in each direction –<br />

one potentiometer for forward and one potentiometer for<br />

reverse speed settings (Figure 5, page 8).


4<br />

Installation<br />

Mounting the Logic Board<br />

Logic board components are sensitive to electrostatic fields.<br />

Avoid contact with the circuit board directly.<br />

Protect the logic board from dirt, moisture, and accidental<br />

contact. Provide sufficient room for access to the terminal<br />

block.<br />

Mount the logic board away from other heat sources. Operate<br />

within the specified ambient operating temperature range.<br />

The operating temperature range for the 200-0386A is 10°C<br />

through 40° C.<br />

Prevent loose connections by avoiding excessive vibration of<br />

the logic board.<br />

Mount the logic board in either a horizontal or vertical plane<br />

using the four 0.19 inch [5 mm] mounting holes located on<br />

the board.


Installation<br />

5<br />

Wiring<br />

Screw terminal block<br />

Connections to Minarik’s 200-0386A logic board are made to<br />

a screw terminal block. There are two screw terminal blocks<br />

on the board. The large one is shown in Figure 2. The<br />

smaller screw terminal block has a similar connection style to<br />

the one shown.<br />

Using a screwdriver, turn the terminal block screw counterclockwise<br />

to open the wire clamp. Insert stripped wire into<br />

the wire clamp. Turn the terminal block screw clockwise to<br />

clamp the wire.<br />

TERMINAL BLOCK<br />

SCREW<br />

WIRE CLAMP<br />

Figure 2. Screw Terminal Block


6 Installation<br />

Speed adjust potentiometer<br />

<br />

Warning<br />

Be sure that the potentiometer tabs do not make contact with<br />

the potentiometer enclosure. Grounding the input will cause<br />

damage to the regenerative drive.<br />

Install the circular insulating disk between the panel and the<br />

10K ohm speed adjust pot. Mount the speed adjust pot<br />

through a 0.38 inch (10mm) hole with the hardware provided<br />

(Figure 3). Twist the speed adjust pot wire to avoid picking up<br />

unwanted electrical noise. If potentiometer leads are longer<br />

than 18 inch (457mm), use shielded cable. Logic lines of this<br />

length act as an antenna and can pick up noise from the<br />

drive components, noise from other devices or other ground<br />

wires, or voltage from power lines that can cause erratic<br />

operation. The 200-0386A does not include this pot.<br />

MOUNT THROUGH A 0.38 IN. (10 MM) HOLE<br />

CW<br />

WIPER<br />

W<br />

NUT<br />

STAR<br />

WASHER<br />

SPEED ADJUST<br />

POTENTIOMETER<br />

PANEL<br />

INSULATING DISK<br />

Figure 3. Speed Adjust Potentiometer


Installation<br />

7<br />

It may be necessary to earth ground the shielded cable. If<br />

noise is produced by devices other that the drive, ground the<br />

shield at the drive end. If noise is generated by a device on<br />

the drive, ground the shield at the end away from the drive.<br />

Do not ground both ends of the shield.<br />

The following diagrams show the potentiometer connections<br />

to terminal block 2 (TB2).<br />

Use Figure 4 when a single speed is desired in both the<br />

forward and reverse directions.<br />

Use Figure 5 when one speed is desired in the forward<br />

direction, and a different speed is desired in the reverse<br />

direction.<br />

15<br />

14<br />

13<br />

12<br />

11<br />

10<br />

9<br />

8<br />

CW<br />

10K OHM<br />

SPEED ADJUST<br />

POTENTIOMETER<br />

Figure 4. Single Speed Potentiometer Connections


8<br />

Installation<br />

15<br />

14<br />

13<br />

12<br />

11<br />

10<br />

9<br />

8<br />

CW<br />

CW<br />

Figure 5. Two Speed Potentiometer Connection


Installation<br />

9<br />

Shielding Guidelines<br />

<br />

Warning<br />

Under no circumstances should power and logic leads be<br />

bundled together. Induced voltage can cause unpredicatble<br />

behavior in any electronic device, including motor controls.<br />

As a general rule, Minarik recommends shielding of all<br />

conductors.<br />

If it is not practical to shield power conductors, Minarik<br />

recommends shielding all logic-level leads. If shielding logic<br />

leads is not practical, the user should twist all logic leads with<br />

themselves to minimize induced noise.<br />

It may be necessary to earth ground the shielded cable. If<br />

noise is produced by devices other than the drive, ground the<br />

shielf at the drive end. If noise is generated by a device on<br />

the drive, ground the sheild at the end away from the drive.<br />

Do not ground both ends of the shield.<br />

If the drive continues to pick up noise after grounding the<br />

shield, it may be necessary to add AC line filtering devices, or<br />

to mount the drive in a less noisy environment.


10<br />

Modes of Operation<br />

The limit switch logic board has four (4) different modes of<br />

operation which can be configured into nine (9) difference<br />

connections. They are as follows:<br />

1) FORWARD/STOP/REVERSE<br />

• Pushbutton Operation<br />

• Limit Switch Operation<br />

• Foot Pedal Operation<br />

2) RUN/STOP<br />

• Pushbutton Operation<br />

• Foot Pedal Operation<br />

• Limit Switch Operation (no automatic reversing)<br />

3) jog FORWARD/jog REVERSE<br />

• Pushbutton Operation<br />

4) jog RUN<br />

• Pushbutton Operation<br />

• Limit Switch Operation


Modes of Operation<br />

11<br />

Pushbutton switches<br />

Pushbutton switches are momentary operated type. RUN,<br />

FWD, and REV switches are normally open. STOP switches<br />

are normally closed.<br />

Limit switches<br />

Limit switches are single pole, single throw, normally closed.<br />

Foot pedals<br />

Foot pedals are single pole, single throw, normally open.<br />

DIP switches<br />

Use a small screwdriver to change DIP switch settings. The<br />

arrow on the dip switch box indicates the ON position.


12 Modes of Operation<br />

Pushbutton operation: FORWARD/STOP/REVERSE<br />

In this mode the appropriate pushbutton initiates travel. The<br />

motor is reversed by pressing the opposite direction<br />

pushbutton. The stop pushbutton will regeneratively brake the<br />

motor.<br />

OFF OFF<br />

O<br />

N<br />

1 2 3 4 5 6 7<br />

TB501<br />

FWD<br />

REV<br />

STOP<br />

JUMPER<br />

Figure 6. Pushbutton Operation: FWD/STOP/REV


Modes of Operation<br />

13<br />

Pushbutton operation: RUN/STOP<br />

In this mode the RUN pushbutton is actuated to start the<br />

motor. The motor will continue to run until the STOP<br />

pushbutton is depressed. This mode does not allow<br />

reversing. If the motor runs in the wrong direction, shut down<br />

the system and reverse the armature connections to the<br />

regenerative drive.<br />

OFF OFF<br />

O<br />

N<br />

1 2 3 4 5 6 7<br />

TB501<br />

RUN<br />

STOP<br />

JUMPER<br />

Figure 7. Pushbutton Operation: RUN/STOP


14 Modes of Operation<br />

Pushbutton operation: jog FORWARD/jog REVERSE<br />

In this mode the motor turns only when the forward or<br />

reverse pushbutton is being depressed. To reverse the motor,<br />

first release the activated pushbutton to regeneratively brake<br />

the motor. Then push the opposite direction pushbutton.<br />

ON<br />

ON<br />

O<br />

N<br />

1 2 3 4 5 6 7<br />

TB501<br />

FWD<br />

REV<br />

JUMPER<br />

JUMPER<br />

Figure 8. Pushbutton Operation: jog Forward/jog Reverse


Modes of Operation<br />

15<br />

Pushbutton operation: jog RUN<br />

In this mode the motor turns only as long as the RUN<br />

pushbutton is depressed. When the pushbutton is released<br />

the drive will regeneratively brake the motor. If the motor runs<br />

in the wrong direction, shut down the system and reverse the<br />

armature connections to the regenerative drive.<br />

ON<br />

ON<br />

O<br />

N<br />

1 2 3 4 5 6 7<br />

TB501<br />

RUN<br />

JUMPER<br />

JUMPER<br />

Figure 9. Pushbutton Operation: jog RUN


16 Modes of Operation<br />

Limit switch operation: no automatic reversing<br />

In this mode activating the appropriate pushbutton will initiate<br />

travel. The motor will regeneratively brake when the<br />

corresponding limit switch is actuated (opened) or when the<br />

STOP pushbutton is depressed. If travel is interrupted by<br />

STOP before the limit switch is reached, it can be resumed<br />

by pressing the appropriate direction pushbutton.<br />

OFF OFF<br />

O<br />

N<br />

1 2 3 4 5 6 7<br />

TB501<br />

REV<br />

FWD<br />

REV<br />

STOP<br />

FWD<br />

Figure 10. Limit switch operation: no automatic reversing


Modes of Operation<br />

17<br />

Limit switch operation: FORWARD/STOP/REVERSE,<br />

1 Cycle<br />

In this single-cycle mode the motor automatically returns to<br />

the REV limit switch location. It normally begins at that site<br />

with the actuation of the FWD pushbutton. If the starting<br />

position is not at the FWD limit switch, press FWD to<br />

complete the balance of the automatic FWD/STOP/REV cycle<br />

or press REV to complete the REV portion of the cycle.<br />

ON OFF<br />

O<br />

N<br />

1 2 3 4 5 6 7<br />

TB501<br />

REV<br />

FWD<br />

REV<br />

STOP<br />

FWD<br />

Figure 11. Limit Switch Operation: FWD/STOP/REV, 1 cycle


18 Modes of Operation<br />

Limit switch operation: automatic cycling<br />

In this mode the motor will continuously cycle the load<br />

between the FWD and REV limit switches. To stop the cycling<br />

process, press the STOP pushbutton. Re-starting the cycle is<br />

dependent upon the position of the machine when stopped:<br />

• If stopping occurs with the FWD limit switch activated, the<br />

REV pushbutton must be pressed to re-start.<br />

• If stopping occurs with the REV limit switch activated, the<br />

FWD pushbutton must be pressed to re-start the cycle.<br />

• If stopping occurs between the FWD and REV limit<br />

switches, either pushbutton may be pressed to re-start the<br />

cycle.


Modes of Operation<br />

19<br />

OFF ON<br />

O<br />

N<br />

1 2 3 4 5 6 7<br />

TB501<br />

REV<br />

FWD<br />

REV<br />

STOP<br />

FWD<br />

Figure 12. Limit Switch Operation: automatic cycling


20 Modes of Operation<br />

Foot pedal operation: FORWARD/STOP/REVERSE<br />

In this mode the motor runs as long as a pedal is depressed.<br />

When the pedal is released the drive will regeneratively brake<br />

the motor. When reversing the direction of travel it is<br />

necessary to release one pedal before depressing the other.<br />

ON<br />

ON<br />

O<br />

N<br />

1 2 3 4 5 6 7<br />

TB501<br />

FWD<br />

REV<br />

JUMPER<br />

JUMPER<br />

Figure 13. Foot pedal operation:<br />

FORWARD/STOP/REVERSE


Modes of Operation<br />

21<br />

Foot pedal operation: RUN/STOP<br />

In this mode the motor runs as long as the pedal is<br />

depressed. Release the pedal and the drive will<br />

regeneratively brake the motor. If the motor runs in the wrong<br />

direction, shut down the system and reverse the armature<br />

connections to the regenerative drive.<br />

ON<br />

ON<br />

O<br />

N<br />

1 2 3 4 5 6 7<br />

TB501<br />

RUN<br />

JUMPER<br />

JUMPER<br />

Figure 14 Foot pedal operation: RUN/STOP


22<br />

Connection to Minarik<br />

Regenerative Drives<br />

K501<br />

K502<br />

IC502<br />

1<br />

2<br />

P501<br />

K501<br />

P502<br />

P509<br />

C501<br />

P503<br />

P510<br />

IC501<br />

C502<br />

P504<br />

IC502<br />

TB502<br />

2<br />

13<br />

14 15 16<br />

17 18<br />

1 2 3<br />

4<br />

5 6 7 8<br />

9<br />

200-0386A RG100UC/RG200UC<br />

Figure 15. Connection diagram: Switching Logic Board<br />

(200-0386A) to RG100UC/RG200UC


Connection to Minarik Regenerative Drives<br />

23<br />

02<br />

GND<br />

1<br />

2 3<br />

F1<br />

T505<br />

F2<br />

A2<br />

K502<br />

IC502<br />

C504<br />

C502<br />

C503<br />

TB501<br />

A1<br />

2<br />

1<br />

C511<br />

IC502<br />

IC501<br />

C505<br />

+<br />

+<br />

INHIBIT<br />

TB502<br />

14 15 16<br />

17 18<br />

S3<br />

S2<br />

S1 S0 RB1 RB2 -15 +15<br />

200-0386A RG300UA/RG310UA/<br />

RG400UA<br />

Figure 16. Connection diagram: Switching Logic Board<br />

(200-0386A) to RG300UA/RG310UA/RG400UA


24<br />

Connection to Minarik Regenerative Drives<br />

200-0386A RG500UA/RG510UA<br />

TB502<br />

C505<br />

3<br />

14<br />

15<br />

16<br />

17<br />

18<br />

S3<br />

S2 S1 S0 RB1 RB2 -15 +15 T1 T2<br />

Figure 17. Connection diagram: Switching Logic Board<br />

(200-0386A) to RG500UA/RG510UA


Connection to Minarik Regenerative Drives<br />

25<br />

200-0386A RG5500U<br />

A2 A1<br />

DISABLE/ENABLE<br />

CFVS<br />

1-5<br />

4-20<br />

10-50<br />

SW505<br />

TB502<br />

C503<br />

C516<br />

IC502<br />

4 15 16 17 18<br />

TB501<br />

L1 L2<br />

CS S3 S2 S1 SO TP -15<br />

S1<br />

S2<br />

S3<br />

S0<br />

Figure 18. Connection diagram: Switching Logic Board<br />

(200-0386A) to RG5500U


26 Connections to Minarik Regenerative Drives<br />

200-0386A<br />

MMRG30U/MMRG31U/<br />

MMRG40U<br />

S1<br />

8<br />

18<br />

DS5<br />

1<br />

K502<br />

17<br />

60HZ<br />

PL2<br />

2<br />

15<br />

16<br />

K501<br />

14<br />

13<br />

DC VOLTAGE<br />

DC VOLTAGE<br />

S2<br />

9<br />

11<br />

SW501<br />

MMRG<br />

PL1<br />

12<br />

DC VOLTAGE<br />

10<br />

TB502<br />

DC VOLTAGE<br />

+15V -15V<br />

T501<br />

SO501<br />

COMMON<br />

S0<br />

IC501<br />

Figure 19. Connection diagram: Switching Logic Board<br />

(200-0386A) to MRG30U/MMRG31U/MMRG40U


Connections to Minarik Regenerative Drives<br />

27<br />

200-0386A MMRGD03/MMRGD10<br />

POWER<br />

S0<br />

IL503 IL504<br />

IL505<br />

IC501<br />

K502<br />

K501<br />

8 9 10 11 12 13 14 15 16 17 18<br />

C502<br />

C501<br />

SW502<br />

IC502<br />

SW501<br />

115 230<br />

230 115<br />

P501 P502 P503 P504<br />

SW503<br />

T501<br />

S1 REV FWD<br />

S2<br />

S3<br />

+15V<br />

-15V<br />

RB4<br />

RB3<br />

RB2<br />

RB1/COM<br />

TACHO<br />

FEEDBACK<br />

TACH ARM<br />

SO501<br />

IC501<br />

PL2<br />

ARMATUR<br />

180 90<br />

TB502<br />

FWD<br />

ACC<br />

REV<br />

ACC<br />

FWD<br />

TQ<br />

REV<br />

TQ<br />

P508<br />

P507<br />

P506<br />

P505<br />

MAX MIN IR<br />

SPD SPD COMP<br />

TACH<br />

Figure 20. Connection diagram: Switching Logic Board<br />

(200-0386A) to MMRGD03/MMRGD10


K<br />

28<br />

Connections to Minarik Regenerative Drives<br />

2 3<br />

1<br />

REV<br />

C50<br />

IC502<br />

L2<br />

L1<br />

X<br />

INVERT<br />

INHIBIT<br />

MP<br />

INVERT<br />

ENABLE<br />

LIMIT<br />

FWD REV<br />

D<br />

IL501 IL502<br />

TB502<br />

Y501<br />

JP502<br />

C503<br />

IC501<br />

IC504<br />

TB503<br />

ENABLE<br />

C5<br />

IL503<br />

K501<br />

POWER<br />

TACH<br />

T2<br />

T1<br />

RB1<br />

RB2<br />

-15V<br />

+15V<br />

S3<br />

S2<br />

S1<br />

S0<br />

3<br />

14 15 16<br />

17 18<br />

TB501<br />

T501<br />

S3<br />

S2<br />

S1<br />

S0<br />

200-0386A RG60U<br />

Figure 21. Connection diagram: Switching Logic Board<br />

(200-0386A) to RG60U


TB502<br />

NOTE: TTL GATES MAY REQUIRE<br />

PULL-UP RESISTORS<br />

FWD PB<br />

N.O.<br />

REV PB<br />

N.O.<br />

TTL GATES<br />

STOP PB<br />

N.C.<br />

COMMON<br />

FWD LS<br />

N.C.<br />

REV LS<br />

N.C.<br />

TTL LOGIC +5<br />

R<br />

2.2K<br />

TB501<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

200-0386A<br />

SWITCHING<br />

LOGIC BOARD<br />

TB502<br />

18<br />

17<br />

16<br />

15<br />

14<br />

13<br />

12<br />

11<br />

10<br />

Figure 22. TTL Logic Input<br />

9<br />

8<br />

(RB1/COM)<br />

(+15)<br />

(S2)<br />

(-15)<br />

JUMPER<br />

REV<br />

CW<br />

14<br />

13<br />

12<br />

11<br />

10<br />

9<br />

8<br />

FWD<br />

CW<br />

INDEPENDENT<br />

FWD & REV SPEED<br />

CONNECTIONS SHOWN<br />

CAUTION!<br />

TTL LOGIC MUST BE ISOLATED FROM THE AC LINE.<br />

CW<br />

JUMPERS<br />

SINGLE SPEED<br />

FOR FWD & REV<br />

CONNECTIONS SHOWN<br />

Connections to Minarik Regenerative Drives<br />

29


TB502<br />

30<br />

BASE CURRENT<br />

LIMITING RESISTORS<br />

FWD PB<br />

R<br />

N.O.<br />

+BASE VOLTAGE<br />

REV PB<br />

R<br />

N.O.<br />

+BASE VOLTAGE<br />

STOP PB<br />

R<br />

N.C.<br />

+BASE VOLTAGE<br />

COMMON<br />

FWD LS<br />

N.C.<br />

REV LS<br />

N.C.<br />

TB501<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

200-0386A<br />

SWITCHING<br />

LOGIC BOARD<br />

TB502<br />

18<br />

17<br />

16<br />

15<br />

14<br />

13<br />

12<br />

11<br />

10<br />

9<br />

8<br />

(RB1/COM)<br />

(+15)<br />

(S2)<br />

(-15)<br />

JUMPER<br />

REV<br />

CW<br />

14<br />

13<br />

12<br />

11<br />

10<br />

9<br />

8<br />

FWD<br />

CW<br />

INDEPENDENT<br />

FWD & REV SPEED<br />

CONNECTIONS SHOWN<br />

CW<br />

JUMPERS<br />

SINGLE SPEED<br />

FOR FWD & REV<br />

CONNECTIONS SHOWN<br />

Connections to Minarik Regenerative Drives<br />

CAUTION!<br />

NPN TRANSISTOR SUPPLY VOLTAGE<br />

MUST BE ISOLATED FROM THE AC LINE.<br />

Figure 23. NPN Open Collector Input


TB502<br />

FWD PB<br />

N.O.<br />

REV PB<br />

N.O.<br />

STOP PB<br />

N.C.<br />

FWD LS<br />

N.C.<br />

REV LS<br />

N.C.<br />

TB501<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

200-0386A<br />

SWITCHING<br />

LOGIC BOARD<br />

TB502<br />

18<br />

17<br />

16<br />

15<br />

14<br />

13<br />

12<br />

11<br />

10<br />

9<br />

8<br />

(RB1/COM)<br />

(+15)<br />

(S2)<br />

(-15)<br />

JUMPER<br />

REV<br />

CW<br />

14<br />

13<br />

12<br />

11<br />

10<br />

9<br />

8<br />

FWD<br />

CW<br />

INDEPENDENT<br />

FWD & REV SPEED<br />

CONNECTIONS SHOWN<br />

CW<br />

JUMPERS<br />

SINGLE SPEED<br />

FOR FWD & REV<br />

CONNECTIONS SHOWN<br />

Connections to Minarik Regenerative Drives<br />

Figure 24. Contact Input<br />

31


32<br />

NOTES


Unconditional Warranty<br />

A. Warranty<br />

Minarik Corporation (referred to as "the Corporation") warrants that its products will<br />

be free from defects in workmanship and material for twelve (12) months or 3,000<br />

hours, whichever comes first, from date of manufacture thereof. Within this warranty<br />

period, the Corporation will repair or replace, at its sole discretion, such products that<br />

are returned to Minarik Corporation, 901 East Thompson Avenue, Glendale, CA<br />

91201-2011 USA.<br />

This warranty applies only to standard catalog products, and does not apply to<br />

specials. Any returns for special controls will be evaluated on a case-by-case basis.<br />

The Corporation is not responsible for removal, installation, or any other incidental<br />

expenses incurred in shipping the product to and from the repair point.<br />

B. Disclaimer<br />

The provisions of Paragraph A are the Corporation's sole obligation and exclude all<br />

other warranties of merchantability for use, express or implied. The Corporation<br />

further disclaims any responsibility whatsoever to the customer or to any other<br />

person for injury to the person or damage or loss of property of value caused by any<br />

product that has been subject to misuse, negligence, or accident, or misapplied or<br />

modified by unauthorized persons or improperly installed.<br />

C. Limitations of Liability<br />

In the event of any claim for breach of any of the Corporation's obligations, whether<br />

express or implied, and particularly of any other claim or breech of warranty<br />

contained in Paragraph A, or of any other warranties, express or implied, or claim of<br />

liability that might, despite Paragraph B, be decided against the Corporation by<br />

lawful authority, the Corporation shall under no circumstances be liable for any<br />

consequential damages, losses, or expense arising in connection with the use of, or<br />

inability to use, the Corporation's product for any purpose whatsoever.<br />

An adjustment made under warranty does not void the warranty, nor does it imply an<br />

extension of the original 12-month warranty period. Products serviced and/or parts<br />

replaced on a no-charge basis during the warranty period carry the unexpired<br />

portion of the original warranty only.<br />

If for any reason any of the foregoing provisions shall be ineffective, the<br />

Corporation's liability for damages arising out of its manufacture or sale of<br />

equipment, or use thereof, whether such liability is based on warranty, contract,<br />

negligence, strict liability in tort, or otherwise, shall not in any event exceed the full<br />

purchase price of such equipment.<br />

Any action against the Corporation based upon any liability or obligation arising<br />

hereunder or under any law applicable to the sale of equipment or the use thereof,<br />

must be commenced within one year after the cause of such action arises.


901 East Thompson Avenue<br />

Glendale, California 91201-2011<br />

Phone: (818) 502-1528<br />

Fax: (818) 502-0716<br />

www.minarikcorp.com<br />

Document number 250–0222, Revision 2<br />

Printed in the U.S.A – June 2002

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