Ductal Bridge Portfolio Jan 2012.pub
Ductal Bridge Portfolio Jan 2012.pub
Ductal Bridge Portfolio Jan 2012.pub
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DUCTAL ®<br />
COMPLETED NORTH AMERICAN DUCTAL ® BRIDGES<br />
<strong>Jan</strong>uary, 2012<br />
BRIDGE TYPE: PRECAST CONCRETE SLAB<br />
Project: Mathers Creek<br />
Details: Precast deck slabs* placed on top of wood substructure,<br />
20.5 meters abutment to abutment. New construction, phased to<br />
permit continuous traffic flow. Completed in 2010.<br />
<strong>Ductal</strong> ® Product: JS2000 - transverse and centerline joints,<br />
shear pockets, curbs.<br />
Location: HWY 71, North of Emo, ON, Canada<br />
Owner: Ministry of Transportation of Ontario<br />
Project: Noden Causeway<br />
Details: Precast deck slabs* placed on top of existing structure;<br />
rehabilitation and lane widening. Constructed in 4 phases. 614<br />
meters long, traffic remained open. Completed in 2010/11.<br />
<strong>Ductal</strong> ® Product: JS2000 - transverse and centerline joints,<br />
shear pockets.<br />
Location: HWY 11, East of Fort Frances, ON, Canada<br />
Owner: Ministry of Transportation of Ontario<br />
Project: Current River<br />
Details: Precast deck slabs* placed on top of existing structure;<br />
rehabilitation and lane widening. Traffic detour, structure is 57<br />
meters long. Completed in 2011.<br />
<strong>Ductal</strong> ® Product: JS2000 - transverse and centerline joints,<br />
shear pockets.<br />
Location: HWY 17, Thunder Bay, ON, Canada<br />
Owner: Ministry of Transportation of Ontario<br />
*Precast elements by Lafarge Canada Inc.<br />
LAFARGE NORTH AMERICA INC.<br />
10655 Southport Road, SW, Suite 1200, Calgary, Alberta, Canada T2W 4Y1<br />
Phone: 1-866-238-2825 or (403) 271-9110 Fax: (403)278-7420<br />
Email: ductal@lafarge-na.com www.ductal-lafarge.com<br />
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DUCTAL ®<br />
<strong>Jan</strong>uary, 2012<br />
BRIDGE TYPE: PEDESTRIAN<br />
Project: Sherbrooke Pedestrian Overpass<br />
Details: First <strong>Ductal</strong> ® bridge world-wide; spans 60 meters with 6<br />
precast segments. Deck is 30 mm thick with no passive reinforcement.<br />
PCI Design Award (Honorable Mention, 1998).<br />
Completed in 1997.<br />
<strong>Ductal</strong> ® Product: CS1000 - deck, bottom of truss, inside steel<br />
tubing.<br />
Location: Sherbrooke, QC, Canada<br />
Owner: City of Sherbrooke<br />
Project: Glenmore/Legsby Pedestrian <strong>Bridge</strong><br />
Details: Largest monolithic <strong>Ductal</strong> ® pour (40 m 3 ) in the world to<br />
date. PCI Special Jury Award for Innovative Technology (2008); 2<br />
ACI Awards - Excellence in Concrete (2009); FIB Award for Outstanding<br />
Structures (2010). Completed in 2007.<br />
<strong>Ductal</strong> ® Product: CS1000 - 33.6 meter, T - section girder<br />
Location: Calgary, AB, Canada<br />
Owner: City of Calgary<br />
Photo Courtesy of Vic Tucker Photography<br />
Project: Country Hills/Sanderling Drive Pedestrian Overpass.<br />
Details: Very similar to the Glenmore <strong>Bridge</strong> (above), this is the<br />
first project of its kind that involved batching of <strong>Ductal</strong> ® in a readymix<br />
truck. Completed in 2008.<br />
<strong>Ductal</strong> ® Product: CS1000 - 33.6 meter, T - section girder<br />
Location: Calgary, AB, Canada<br />
Owner: City of Calgary<br />
Photo Courtesy of Tom Arban Photography<br />
LAFARGE NORTH AMERICA INC.<br />
10655 Southport Road, SW, Suite 1200, Calgary, Alberta, Canada T2W 4Y1<br />
Phone: 1-866-238-2825 or (403)271-9110 Fax: (403)278-7420<br />
Email: ductal@lafarge-na.com www.ductal-lafarge.com<br />
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DUCTAL ®<br />
<strong>Jan</strong>uary, 2012<br />
BRIDGE TYPE: DUCTAL ® GIRDERS<br />
Project: FHWA Pi-Girders<br />
Details: The Federal Highway Administration (FHWA)<br />
installed a <strong>Ductal</strong> ® pi-girder* for long-term and destructive testing<br />
at their laboratory in Virginia. Includes a deck without rebar.<br />
Completed in 2003.<br />
<strong>Ductal</strong> ® Product: CS1000<br />
Location: Langley, VA, U.S.A.<br />
Owner: Federal Highway Administration<br />
Photo Courtesy of FHWA<br />
Photo Courtesy of Iowa Department of Transportation<br />
Project: Wapello/Mars Hill <strong>Bridge</strong><br />
Details: Simple span covered by 3 - 33.5 meter <strong>Ductal</strong> ® I Girders*<br />
without rebar or shear stirrups. 1st Hwy bridge girder.<br />
PCA Concrete <strong>Bridge</strong> Award (2006). Completed in 2005.<br />
<strong>Ductal</strong> ® Product: CS1000<br />
Location: Wapello County, IA, U.S.A.<br />
Owner: Wapello County, Iowa<br />
Photo Courtesy of Iowa Department of Transportation<br />
Project: Jakway Park <strong>Bridge</strong><br />
Details: The first highway bridge build with 3 <strong>Ductal</strong> ® Pi-Girders*,<br />
also the first highway bridge to incorporate batching <strong>Ductal</strong> ® in a<br />
ready-mix truck. Received an Iowa Quality Initiative Structures<br />
Research Merit Award (2009) and a PCI Design Award (2009).<br />
Completed in 2008.<br />
<strong>Ductal</strong> ® Product: CS1000<br />
Location: Buchanan County, IA, U.S.A.<br />
Owner: Buchanan County, Iowa<br />
Project: Cat Point Creek <strong>Bridge</strong><br />
Details: Simple span covered by 5 - 24.3 meter <strong>Ductal</strong> ® bulb-tee<br />
girders. No stirrups for shear reinforcement. Completed in 2008.<br />
<strong>Ductal</strong> ® Product: CS1000<br />
Location: Richmond, VA<br />
Owner: Virginia Department of Transportation, U.S.A.<br />
Photo Courtesy of FHWA<br />
*Precast elements by Lafarge Canada Inc.<br />
LAFARGE NORTH AMERICA INC.<br />
10655 Southport Road, SW, Suite 1200, Calgary, Alberta, Canada T2W 4Y1<br />
Phone: 1-866-238-2825 or (403)271-9110 Fax: (403)278-7420<br />
Email: ductal@lafarge-na.com www.ductal-lafarge.com<br />
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DUCTAL ®<br />
<strong>Jan</strong>uary, 2012<br />
BRIDGE TYPE: ACCELERATED BRIDGE CONSTRUCTION (“ABC”)<br />
Project: Canandaigua Outlet <strong>Bridge</strong><br />
Details: Single span consisting of 8 - 26 meter long side-by-side<br />
bulb-tee girders. Completed in 2009.<br />
<strong>Ductal</strong> ® Product: JS1000 - longitudinal joints.<br />
Location: RTE 31 Village of Lyons, NY, U.S.A.<br />
Owner: New York State Department of Transportation<br />
Project: Whitemans Creek <strong>Bridge</strong><br />
Details: The first bridge that used <strong>Ductal</strong> ® to connect piles to<br />
precast HPC abutments. 32 half-width precast HPC deck panels<br />
rest on top of 5 steel girders. Abutment to abutment is 40 meters.<br />
This project had a 47 day construction period. Completed in 2011.<br />
<strong>Ductal</strong> ® Product: JS1000 - transverse, centerline and approach<br />
joints; shear pockets and haunches; piles to abutment.<br />
Location: HWY 24 - West of Brantford, ON, Canada<br />
Owner: Ministry of Transportation of Ontario<br />
Project: Keg Creek <strong>Bridge</strong><br />
Details: This bridge was scheduled to be completed in 2 weeks.<br />
The contractor precast the concrete/steel composite girders/deck<br />
on-site prior to construction. <strong>Ductal</strong> JS1100RS was used to<br />
achieve 10ksi in 48 hrs. Completed in 2011.<br />
<strong>Ductal</strong> ® Product: JS1100RS - longitudinal joints, live-load<br />
continuity joints, barrier joints.<br />
Location: US6 - East of Council Bluffs, IA, U.S.A.<br />
Owner: Iowa Department of Transportation<br />
Project: Ramapo River <strong>Bridge</strong><br />
Details: Ten, full-width precast deck panels resting on 5 steel<br />
girders. This bridge was an ABC project to replace a structure lost<br />
in Hurricane Irene, it took six weeks for the bridge to be open to<br />
traffic. Completed in 2011.<br />
<strong>Ductal</strong> ® Product: JS1100RS - transverse joints.<br />
Location: Village of Sloatsburg, NY, U.S.A.<br />
Owner: New York Department of Transportation<br />
LAFARGE NORTH AMERICA INC.<br />
10655 Southport Road, SW, Suite 1200, Calgary, Alberta, Canada T2W 4Y1<br />
Phone: 1-866-238-2825 or (403)271-9110 Fax: (403)278-7420<br />
Email: ductal@lafarge-na.com www.ductal-lafarge.com<br />
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DUCTAL ®<br />
<strong>Jan</strong>uary, 2012<br />
BRIDGE TYPE: DUCTAL ® DECK PANELS<br />
Project: Wapello County Waffle Panel <strong>Bridge</strong><br />
Details: Winner - “Highways for Life Program”. Consists of 14 half<br />
width <strong>Ductal</strong> ® waffle deck panels on top of 5 concrete beams.<br />
This bridge is the 1st of its kind. New construction, traffic detour.<br />
Completed 2011<br />
<strong>Ductal</strong> ® Product: JS1000 - transverse and centerline joints,<br />
haunch and shear pockets. BS1000 - deck panels<br />
Location: Wapello County, IA, U.S.A.<br />
Owner: Wapello County, Iowa<br />
LAFARGE NORTH AMERICA INC.<br />
10655 Southport Road, SW, Suite 1200, Calgary, Alberta, Canada T2W 4Y1<br />
Phone: 1-866-238-2825 or (403)271-9110 Fax: (403)278-7420<br />
Email: ductal@lafarge-na.com www.ductal-lafarge.com<br />
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DUCTAL ®<br />
<strong>Jan</strong>uary, 2012<br />
BRIDGE TYPE: PRECAST DECK PANELS<br />
Project: Rainy Lake <strong>Bridge</strong><br />
Details: The world’s first <strong>Ductal</strong> ® Joint fill project. Half-width<br />
precast HPC panels with curbs on top of steel girders. Length 24<br />
meters abutment to abutment. Rehabilitation, phased to permit<br />
continuous traffic flow. Completed in 2006.<br />
<strong>Ductal</strong> ® Product: JS1000 - transverse & centerline joints,<br />
haunches and shear pockets, curbs.<br />
Location: HWY 11 East of Fort Frances, ON, Canada<br />
Owner: Ministry of Transportation of Ontario<br />
Project: Otego Creek <strong>Bridge</strong><br />
Details: 22 half-width precast deck panels resting on top of 5 steel<br />
girders. The length is 39 meters abutment to abutment.<br />
New construction, traffic detour. Completed in 2009.<br />
<strong>Ductal</strong> ® Product: JS1000 - centerline and transverse joints<br />
Location: Oneonta, NY, U.S.A.<br />
Owner: New York State Department of Transportation<br />
Photo Courtesy of MTO<br />
Project: Chukuni River <strong>Bridge</strong><br />
Details: The longest single span in Canada at 83.5 meters.<br />
54 half-width precast HPC deck panels* resting on 4 - 3.7 meter<br />
deep steel beams. New construction, phased to permit continuous<br />
traffic flow. Completed in 2010.<br />
<strong>Ductal</strong> ® Product: JS1000 - transverse, centerline and approach<br />
slab joints; integral curbs; shear pockets and haunches.<br />
Location: HWY 105 - North of Ear Falls, ON, Canada<br />
Owner: Ministry of Transportation of Ontario<br />
Project: Mackenzie River Twin <strong>Bridge</strong>s<br />
Details: Twin bridges; each 180 meter long, 3 span, steel structure.<br />
Each bridge has 65 full-width precast HPC deck panels*. Each<br />
bridge alone could have been deemed the largest Joint Fill project<br />
to date. New construction - realignment. Completed in 2011.<br />
<strong>Ductal</strong> ® Product: JS1000 - transverse and approach slab joints;<br />
integral curbs; shear pockets and haunches.<br />
Location: HWY 11/17 - North of Thunder Bay, ON, Canada<br />
Owner: Ministry of Transportation of Ontario<br />
*Precast elements by Lafarge Canada Inc.<br />
LAFARGE NORTH AMERICA INC.<br />
10655 Southport Road, SW, Suite 1200, Calgary, Alberta, Canada T2W 4Y1<br />
Phone: 1-866-238-2825 or (403)271-9110 Fax: (403)278-7420<br />
Email: ductal@lafarge-na.com www.ductal-lafarge.com<br />
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DUCTAL ®<br />
<strong>Jan</strong>uary, 2012<br />
BRIDGE TYPE: PRECAST DECK PANELS<br />
Project: Steel River <strong>Bridge</strong><br />
Details: Similar to Mackenzie; Steel River <strong>Bridge</strong> is a 3 span steel<br />
structure but has an abutment to abutment length of 121 meters.<br />
It used 74 half-width HPC deck panels. New construction -<br />
realignment. Completed in 2011.<br />
<strong>Ductal</strong> ® Product: JS1000 - transverse, centerline and approach<br />
slab joints; integral curbs; shear pockets and haunches.<br />
Location: HWY 17 - East of Terrace Bay, ON, Canada<br />
Owner: Ministry of Transportation of Ontario<br />
Project: Wabigoon River <strong>Bridge</strong> #2<br />
Details: Similar to Chukuni; Wabigoon River <strong>Bridge</strong> is a single<br />
span steel structure with a length of 40 meters abutment to<br />
abutment. It used 30 half-width HPC deck panels. New construction,<br />
phased to permit continuous traffic flow. Completed in 2011.<br />
<strong>Ductal</strong> ® Product: JS1000 - transverse, centerline and approach<br />
slab joints; shear pockets and haunches.<br />
Location: HWY 605 North - West of Dryden, ON, Canada<br />
Owner: Ministry of Transportation of Ontario<br />
Project: Shashawandah Creek <strong>Bridge</strong><br />
Details: Single span steel structure with a length of 20 meters<br />
abutment to abutment. It used 18 half-width HPC deck panels.<br />
New construction, phased to permit continuous traffic flow.<br />
Completed in 2011.<br />
<strong>Ductal</strong> ® Product: JS1000 - transverse and centerline joints;<br />
integral curbs; shear pockets and haunches.<br />
Location: Kettle Point, ON, Canada<br />
Owner: Ministry of Transportation of Ontario<br />
LAFARGE NORTH AMERICA INC.<br />
10655 Southport Road, SW, Suite 1200, Calgary, Alberta, Canada T2W 4Y1<br />
Phone: 1-866-238-2825 or (403)271-9110 Fax: (403)278-7420<br />
Email: ductal@lafarge-na.com www.ductal-lafarge.com<br />
7
DUCTAL ®<br />
<strong>Jan</strong>uary, 2012<br />
BRIDGE TYPE: BOX GIRDER<br />
Project: Sunshine Creek <strong>Bridge</strong><br />
Details: Single span built with 10 side-by-side box girders, 21 meters<br />
long with precast HPC curbs and approach slabs*. New construction,<br />
phased to permit continuous traffic flow. Completed in<br />
2007.<br />
<strong>Ductal</strong> ® Product: JS1000 - longitudinal and approach slab joints,<br />
curbs.<br />
Location: HWY 17 - West of Thunder Bay, ON, Canada<br />
Owner: Ministry of Transportation of Ontario<br />
Photo Courtesy of MTO<br />
Project: Hawk Lake <strong>Bridge</strong><br />
Details: Single span built with 12 side-by-side box girders,<br />
27.2 meters long with precast HPC curbs and approach slabs*.<br />
PCA Concrete <strong>Bridge</strong> Award (2010). New construction, phased to<br />
permit continuous traffic flow. Completed in 2008.<br />
<strong>Ductal</strong> ® Product: JS1000 - longitudinal and approach slab joints,<br />
curbs.<br />
Location: HWY 17 - East of Kenora, ON, Canada<br />
Owner: Ministry of Transportation of Ontario<br />
Project: Buller Creek <strong>Bridge</strong><br />
Details: Single span built with 10 side-by-side box girders,<br />
27.8 meters long with precast HPC curbs and approach slabs*.<br />
New construction, phased to permit continuous traffic flow. Completed<br />
in 2009.<br />
<strong>Ductal</strong> ® Product: JS1000 - longitudinal and approach slab joints,<br />
curbs.<br />
Location: HWY 105 - North of Vermilion Bay, ON, Canada<br />
Owner: Ministry of Transportation of Ontario<br />
Project: Log River <strong>Bridge</strong><br />
Details: Single span built with 8 side-by-side box girders, 21<br />
meters long with precast HPC curbs and approach slabs*. New<br />
construction, phased to permit continuous traffic flow. Completed in<br />
2009.<br />
<strong>Ductal</strong> ® Product: JS1000 - longitudinal and approach slab<br />
joints, curbs.<br />
Location: HWY 71 - South of Nestor Falls, ON, Canada<br />
Owner: Ministry Transportation Ontario<br />
*Precast elements by Lafarge Canada Inc.<br />
LAFARGE NORTH AMERICA INC.<br />
10655 Southport Road, SW, Suite 1200, Calgary, Alberta, Canada T2W 4Y1<br />
Phone: 1-866-238-2825 or (403)271-9110 Fax: (403)278-7420<br />
Email: ductal@lafarge-na.com www.ductal-lafarge.com<br />
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DUCTAL ®<br />
<strong>Jan</strong>uary, 2012<br />
BRIDGE TYPE: BOX GIRDER<br />
Project: Eagle River <strong>Bridge</strong><br />
Details: Triple span box girder bridge, 12 box girders* per span;<br />
87 meters abutment to abutment. The first bridge to use <strong>Ductal</strong> ®<br />
in the live-load continuity joints over the piers. New construction,<br />
phased to permit continuous traffic flow. Completed in 2009/10.<br />
<strong>Ductal</strong> ® Product: JS1000 - longitudinal and approach slab joints,<br />
live-load continuity joints, curbs, expansion joints.<br />
Location: HWY 17 - East of Vermilion Bay, ON, Canada<br />
Owner: Ministry Transportation Ontario<br />
Project: Wabigoon River <strong>Bridge</strong> #1<br />
Details: Triple span box girder bridge, 10 box girders per span; 60<br />
meters abutment to abutment. The first bridge to use <strong>Ductal</strong> ® as a<br />
leave-in-place form for the piers to handle the abrasion of the river.<br />
Completed in 2010.<br />
<strong>Ductal</strong> ® Product: JS1000 - longitudinal and approach slab joints,<br />
live-load continuity joints, curbs. BS1000 - leave-in-place pier forms.<br />
Location: HWY 105 - North of Vermilion Bay, ON, Canada<br />
Owner: Ministry Transportation Ontario<br />
Project: LaVallee River <strong>Bridge</strong><br />
Details: Single span built with 8 side-by-side box girders,<br />
20 meters long with precast HPC curbs and approach slabs*. New<br />
construction, phased to permit continuous traffic flow. Completed in<br />
2010.<br />
<strong>Ductal</strong> ® Product: JS1000 - longitudinal and approach slab joints,<br />
curbs.<br />
Location: HWY 11/71 - West of Fort Frances, ON, Canada<br />
Owner: Ministry of Transportation of Ontario<br />
*Precast elements by Lafarge Canada Inc.<br />
LAFARGE NORTH AMERICA INC.<br />
10655 Southport Road, SW, Suite 1200, Calgary, Alberta, Canada T2W 4Y1<br />
Phone: 1-866-238-2825 or (403)271-9110 Fax: (403)278-7420<br />
Email: ductal@lafarge-na.com www.ductal-lafarge.com<br />
9
DUCTAL ®<br />
<strong>Jan</strong>uary, 2012<br />
BRIDGE TYPE: BULB TEE GIRDER<br />
Project: Bennett Creek <strong>Bridge</strong><br />
Details: Single span consisting of 9 - 41 meter long, side-by-side<br />
bulb-tee girders. New construction, phased to permit continuous<br />
traffic flow. Completed in 2011.<br />
<strong>Ductal</strong> ® Product: JS1000 - longitudinal joints.<br />
Location: RTE 248 Greenwood, NY, U.S.A.<br />
Owner: New York State Department of Transportation<br />
TO BE COMPLETED IN 2012<br />
Project: Fingerboard <strong>Bridge</strong><br />
Details: Two span, 14 bulb-tee girders per span,<br />
63 meters abutment to abutment. New construction, phased to<br />
permit continuous traffic flow. Completed in 2011/12.<br />
<strong>Ductal</strong> ® Product: JS1000 - longitudinal joints<br />
Location: Fingerboard Road, over Staten Island Expressway,<br />
NY, U.SA.<br />
Owner: New York Department of Transportation<br />
LAFARGE NORTH AMERICA INC.<br />
10655 Southport Road, SW, Suite 1200, Calgary, Alberta, Canada T2W 4Y1<br />
Phone: 1-866-238-2825 or (403)271-9110 Fax: (403)278-7420<br />
Email: ductal@lafarge-na.com www.ductal-lafarge.com<br />
10
DUCTAL ®<br />
<strong>Jan</strong>uary, 2012<br />
BRIDGE TYPE: MISCELLANEOUS CONNECTIONS<br />
Project: Current River<br />
Details: Precast curbs, which were cut off the structure in 2011 to<br />
facilitate placement of precast concrete slabs*. Please refer to<br />
Current River - 2011 under precast slab design.<br />
Completed in 2007.<br />
<strong>Ductal</strong> ® Product: JS1000 - curb joints<br />
Location: HWY 17 Thunder Bay, ON, Canada<br />
Owner: Ministry of Transportation of Ontario<br />
*Precast elements by Lafarge Canada Inc.<br />
LAFARGE NORTH AMERICA INC.<br />
10655 Southport Road, SW, Suite 1200, Calgary, Alberta, Canada T2W 4Y1<br />
Phone: 1-866-238-2825 or (403)271-9110 Fax: (403)278-7420<br />
Email: ductal@lafarge-na.com www.ductal-lafarge.com<br />
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