Heavy Duty Balanced Opposed Compressors - Ariel Corporation
Heavy Duty Balanced Opposed Compressors - Ariel Corporation
Heavy Duty Balanced Opposed Compressors - Ariel Corporation
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For Models: JGH:E:K:T Section 4 Part Replacement<br />
Torsional Vibration Detuner Installation on Crankshaft<br />
Torsional vibration in reciprocating compressors is a critical consideration. To avoid resonance at natural<br />
frequencies in a given application, a qualified torsional vibration analyst working closely with the packager,<br />
driver manufacturer, and <strong>Ariel</strong> may determine the drive train requires torsional detuning.<br />
Depending on torsional vibration analysis (TVA) results, the compressor crankshaft may be equipped<br />
with or require the addition of torsional vibration detuners. A torsional vibration detuner is a donut<br />
shaped weight that installs centered on the crankshaft spreader section. Four-throw crankshafts<br />
have one spreader section, while 6-throw crankshafts have two referred to as “Aux End” and “Drive<br />
End”. Detuners add mass in the appropriate amount and location to change the crankshaft natural<br />
frequency and avoid resonance at operating speed. A given application may require one or more<br />
detuners. Detuners are sized specifically for the compressor and application, and custom-bored for<br />
installation on a specific compressor crankshaft spreader section. Do not order or install detuners<br />
unless specifically required by the TVA report. Improperly tuned compressor packages can<br />
cause catastrophic failure, major property damage, and personal injury.<br />
When detuners are required, contact the <strong>Ariel</strong> Response Center and request <strong>Ariel</strong> Engineering Reference<br />
ER-42 "Determining Detuner Inside Diameter".<br />
CAUTION: Detuner parts are heavy. <strong>Ariel</strong> recommends at least two people perform several<br />
of the steps below to avoid personal injury or equipment damage.<br />
To install torsional vibration detuners on <strong>Ariel</strong> crankshafts:<br />
1. Verify the correct number, type, and mounting location of<br />
detuner(s) for the specific application. <strong>Ariel</strong>, the driver manufacturer,<br />
the packager, and the torsional analyst cooperatively<br />
develop this information. The analyst provides a detailed location<br />
in the TVA report.<br />
2. A finished detuner has a custom-finished bore with identification<br />
stamping. The stamping includes part number, the<br />
instruction "Mount this face toward coupling" on both halves,<br />
final bore dimensions, the words “Aux End” or “Drive End” for<br />
crankshafts with two spreader sections, and frame serial number<br />
(or crankshaft serial number and nominal crankshaft diameter).<br />
Verify this information is on the detuner and that it<br />
correlates with the compressor and crankshaft. If this information<br />
is in question or missing, contact <strong>Ariel</strong> before proceeding.<br />
Detuners are not interchangeable for use on other crankshafts,<br />
including replacement crankshafts.<br />
3. Remove Capscrews and discard the two shims located<br />
between the joints of the new detuner.<br />
4. Clean each detuner part thoroughly to remove any dirt or foreign<br />
material.<br />
5. Remove crankcase top cover.<br />
6. Wipe crankshaft spreader section clean and dry.<br />
Remove shim.<br />
Remove shim.<br />
3. Identification<br />
Stamping<br />
4. Eyebolt Hole<br />
FIGURE 4-42 Detuner - Typical<br />
3/11 PAGE 4-37<br />
2<br />
3<br />
1<br />
1. Capscrew<br />
2. Bolt Head<br />
Notch<br />
4<br />
1 2<br />
7. If possible, use an overhead crane to handle detuners. For easy hoisting, install a forged steel<br />
eyebolt in the threaded hole on the outside diameter of the detuner near the Bolt Head Notch<br />
(see Fig. 4-42). If a crane is unavailable, use two people to lift and position the detuner halves<br />
during installation.<br />
8. Lower one detuner half onto the top of the crankshaft spreader section. Use extreme care to<br />
avoid nicking or scratching the crankshaft. If not using a crane, take care to prevent personal