Heavy Duty Balanced Opposed Compressors - Ariel Corporation
Heavy Duty Balanced Opposed Compressors - Ariel Corporation Heavy Duty Balanced Opposed Compressors - Ariel Corporation
For Models: JGH:E:K:T FIGURE 4-23 “BTUU” Single Acting Seal Set ...................................................................................... 4-21 FIGURE 4-24 “CU” Single Acting Seal Set ........................................................................................... 4-21 FIGURE 4-25 “STU” Single Acting Seal Set ......................................................................................... 4-21 FIGURE 4-26 “CR” Single Acting Seal Set ........................................................................................... 4-21 FIGURE 4-27 “3RWS” Wiper Set.......................................................................................................... 4-22 FIGURE 4-28 Water-Cooled Packing Case Turnaround Cups............................................................. 4-23 FIGURE 4-29 Crosshead - Typical ....................................................................................................... 4-24 FIGURE 4-30 Crosshead Bushing Replacement.................................................................................. 4-25 FIGURE 4-31 Crosshead Installation.................................................................................................... 4-25 FIGURE 4-32 Crosshead Alignment Tool (B-1989) - Typical ............................................................... 4-26 FIGURE 4-33 Crosshead Balance Nut Hydraulic TorqueTool (G-7583), Tightening Position - Typical ....... 4-27 FIGURE 4-34 Measuring Connecting Rod Bearing Vertical Jack Clearance - Typical......................... 4-29 FIGURE 4-35 Measuring Connecting Rod Thrust (Side) Clearance - Typical...................................... 4-29 FIGURE 4-36 Connecting Rod - Typical............................................................................................... 4-31 FIGURE 4-37 Main Bearing Cap Puller ................................................................................................ 4-32 FIGURE 4-38 Crankshaft...................................................................................................................... 4-32 FIGURE 4-39 Crankshaft Chain Sprocket - Typical.............................................................................. 4-33 FIGURE 4-40 Measuring Crankshaft Journal Bearing Vertical Jack Clearance - Typical .................... 4-35 FIGURE 4-41 Measuring Crankshaft Thrust Clearance - Typical......................................................... 4-36 FIGURE 4-42 Detuner - Typical............................................................................................................ 4-37 FIGURE 4-43 Detuner Location - Typical ............................................................................................. 4-38 FIGURE 4-44 Chain Drive System JGH:E:K:T/2/4 ............................................................................... 4-39 FIGURE 4-45 Chain Drive System JGE:K:T/6 - Typical (Standard Rotation)....................................... 4-39 FIGURE 4-46 Chain Deflection Measurement - Typical ....................................................................... 4-40 FIGURE 4-47 Allowable Chain Deflection, Inches (mm) ...................................................................... 4-40 FIGURE 4-48 Chain Idler Sprockets (Eccentrics)................................................................................. 4-41 FIGURE 4-49 Lube Oil Pump Chain Sprocket - Typical ...................................................................... 4-41 FIGURE 4-50 Typical Force Feed Lubricator ..................................................................................... 4-42 FIGURE 1 Bolt Head Grade and Material Identification..........................................................................A-1 FIGURE A-1 Torque Wrench with Angled Adapter.................................................................................A-2 FIGURE B-1 Wearband Cut Angles .......................................................................................................B-6 vi 3/11
For Models: JGH:E:K:T List of Tables TABLE 1 Compressor Thermal Height Growth Predictions ................................................................... 3-2 TABLE 3-1 Heat Needed to Maintain Minimum JGH:E:K:T Frame Temp. .......................................... 3-10 TABLE 3-2 Oil Flushing Cleanliness Requirements............................................................................. 3-14 TABLE 3-3 Blow-Out Fittings, Replacement Rupture Disks & Tubing ................................................. 3-16 TABLE 3-4 Ariel Balance Valve Part Numbers .................................................................................... 3-21 TABLE 3-5 Force Feed Lubricator Reservoir Oil Capacity .................................................................. 3-22 TABLE 4-1 Required Piston Nut Torque .............................................................................................. 4-11 TABLE 4-2 Piston Nut Hydraulic Pressures & Torques................................................................................4-13 TABLE 4-3 Maximum Acceptable Piston Rod Run Out Readings ....................................................... 4-14 TABLE 4-4 Piston Rod Run Out........................................................................................................... 4-15 TABLE 4-5 Feeler Thickness to Correct for Piston Weight .................................................................. 4-15 TABLE A-1 Fastener Thread & Seating Surface Lubrication................................................................. A-1 TABLE A-2 Hoerbiger Valve Assembly Fastener Torques .................................................................... A-3 TABLE A-3 JGH:E:K:T Fastener Torques ............................................................................................. A-4 TABLE B-1 JGH:E:K:T Main Component Clearances, in. (mm) ............................................................ B-1 TABLE B-2 Piston End Clearances, in. (mm) ........................................................................................ B-1 TABLE B-3 Side Clearances for NEW Piston Rings, Packing Rings, and Wearbands, in. (mm) .......... B-2 TABLE B-4 Piston-Bore Clearances & Piston Ring/Rider Ring End Gaps for H:E:ET Class Cylinders, in. (mm) ........... B-3 TABLE B-5 Piston/Piston Ring/Wearband Clearance for K, T, & 22-1/2 E:ET:H Class Cylinders - in. (mm) ................. B-4 TABLE C-1 JGH Frame Specifications ..................................................................................................C-1 TABLE C-2 JGE Frame Specifications ..................................................................................................C-2 TABLE C-3 JGK Frame Specifications ..................................................................................................C-2 TABLE C-4 JGT Frame Specifications...................................................................................................C-3 TABLE C-5 JGH:E:K:T Approximate Component Weights, Lbs (Kg) ....................................................C-4 3/11 vii
- Page 1: Maintenance and Repair Manual For J
- Page 4 and 5: For Models: JGE:H:K:T Oil Strainer.
- Page 6 and 7: For Models: JGE:H:K:T SECTION 5 - S
- Page 10 and 11: For Models: JGH:E:K:T General Safet
- Page 12 and 13: For Models: JGH:E:K:T Ariel Contact
- Page 14 and 15: Section 1 - Tools For Models: JGH:E
- Page 16 and 17: Section 1 - Tools For Models: JGH:E
- Page 18 and 19: Section 2 - Instrumentation For Mod
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For Models: JGH:E:K:T<br />
List of Tables<br />
TABLE 1 Compressor Thermal Height Growth Predictions ................................................................... 3-2<br />
TABLE 3-1 Heat Needed to Maintain Minimum JGH:E:K:T Frame Temp. .......................................... 3-10<br />
TABLE 3-2 Oil Flushing Cleanliness Requirements............................................................................. 3-14<br />
TABLE 3-3 Blow-Out Fittings, Replacement Rupture Disks & Tubing ................................................. 3-16<br />
TABLE 3-4 <strong>Ariel</strong> Balance Valve Part Numbers .................................................................................... 3-21<br />
TABLE 3-5 Force Feed Lubricator Reservoir Oil Capacity .................................................................. 3-22<br />
TABLE 4-1 Required Piston Nut Torque .............................................................................................. 4-11<br />
TABLE 4-2 Piston Nut Hydraulic Pressures & Torques................................................................................4-13<br />
TABLE 4-3 Maximum Acceptable Piston Rod Run Out Readings ....................................................... 4-14<br />
TABLE 4-4 Piston Rod Run Out........................................................................................................... 4-15<br />
TABLE 4-5 Feeler Thickness to Correct for Piston Weight .................................................................. 4-15<br />
TABLE A-1 Fastener Thread & Seating Surface Lubrication................................................................. A-1<br />
TABLE A-2 Hoerbiger Valve Assembly Fastener Torques .................................................................... A-3<br />
TABLE A-3 JGH:E:K:T Fastener Torques ............................................................................................. A-4<br />
TABLE B-1 JGH:E:K:T Main Component Clearances, in. (mm) ............................................................ B-1<br />
TABLE B-2 Piston End Clearances, in. (mm) ........................................................................................ B-1<br />
TABLE B-3 Side Clearances for NEW Piston Rings, Packing Rings, and Wearbands, in. (mm) .......... B-2<br />
TABLE B-4 Piston-Bore Clearances & Piston Ring/Rider Ring End Gaps for H:E:ET Class Cylinders, in. (mm) ........... B-3<br />
TABLE B-5 Piston/Piston Ring/Wearband Clearance for K, T, & 22-1/2 E:ET:H Class Cylinders - in. (mm) ................. B-4<br />
TABLE C-1 JGH Frame Specifications ..................................................................................................C-1<br />
TABLE C-2 JGE Frame Specifications ..................................................................................................C-2<br />
TABLE C-3 JGK Frame Specifications ..................................................................................................C-2<br />
TABLE C-4 JGT Frame Specifications...................................................................................................C-3<br />
TABLE C-5 JGH:E:K:T Approximate Component Weights, Lbs (Kg) ....................................................C-4<br />
3/11 vii
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