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Heavy Duty Balanced Opposed Compressors - Ariel Corporation

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Section 4 Part Replacement For Models: JGH:E:K:T<br />

1<br />

2<br />

3<br />

4<br />

1. Compressor Piston<br />

2. Compressor Piston Rod<br />

3. Collar<br />

4. Piston Nut w/two Set Screws<br />

5. O-ring (2-piece pistons only)<br />

H:E:K:T RODS<br />

7/8” (22.23) min. to last complete thread<br />

5<br />

If piston has 3/4” (20 mm) undercut,<br />

assemble that end toward the head.<br />

Torquing tool purchased<br />

separately - not part of<br />

standard tool box)<br />

FIGURE 4-10 Hydraulic Piston Nut Torquing Tool - Typical<br />

1.094<br />

1.156<br />

(27.78)<br />

(29.37)<br />

6 7<br />

6. Dowel Drive Pins (4 provided)<br />

7. Adapter Base Plate (2 provided,<br />

not included with KBZ:U tool)<br />

8. Bushing<br />

9. Bevel Gear<br />

10. 9/16” Pinion Gear Drive<br />

30°<br />

1/8”<br />

(3.18)<br />

Tap: 3/4”-10 UNC Class 3B<br />

C:D RODS<br />

FIGURE 4-11 Piston Rod Tapped Hole Dimensions - Inch (mm)<br />

15 14<br />

Separately purchased<br />

Manual Hydraulic Pump<br />

Kit may power the tool<br />

at this connection.<br />

Piston and Rod Disassembly with Hydraulic Tool<br />

1. Remove the two Allen set screws from the piston nut and discard.<br />

2. Clean and oil threaded hole in rod. Set up torque tool with proper adapter endplate, dowels, and<br />

puller-bolt required for the particular piston and rod. The tool comes with two different size pullerbolts,<br />

four dowel drive pins (two pairs of different sizes to match each puller bolt), and three<br />

adapter baseplates. A change in puller-bolt size requires a change in dowel drive pins as well.<br />

PAGE 4-12 3/11<br />

8<br />

9<br />

10<br />

1” (25.4) min. to last complete thread<br />

13<br />

12<br />

11<br />

11. Piston Return Springs<br />

12. Tool Piston<br />

13. Puller-Bolt Nut<br />

14. Puller-Bolt Stem<br />

15. Puller-Bolt Insert (2 provided)<br />

1.500<br />

1.563<br />

(38.10)<br />

(39.69)<br />

30°<br />

1/8”<br />

(3.18)<br />

Tap: 1”-8 UNC Class 3B

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