Heavy Duty Balanced Opposed Compressors - Ariel Corporation

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For Models: JGE:H:K:T SECTION 5 - START UP Warranty Notification - Installation List Data and Start Up Check Lists for JG:A:M:N:P:Q:R:J:H:E:K:T:C:D Reciprocating Compressors .................................................................. 5-1 Warranty Notification - Installation List Data............................................................................... 5-1 SECTION 6 - TROUBLESHOOTING APPENDIX A ARIEL FASTENERS AND TORQUES Recommendations for Torque Accuracy ....................................................................................A-2 APPENDIX B - CLEARANCES APPENDIX C - FRAME SPECIFICATIONS Opposed Throw - Reciprocating Weight Balancing ....................................................................C-3 APPENDIX D COMPRESSOR CLEARANCE, OIL, AND TEMPERATURE RECORD iv 3/11
For Models: JGH:E:K:T List of Figures FIGURE I-1 Separable Guide Compressor Throw and Data Plate Locations - Typical............................. ix FIGURE 1-1 Ariel Optional Furnished Tools for JGH:E:K:T Compressors............................................. 1-1 FIGURE 1-2 Ariel Separately Purchased Tools for JGH:E:K:T Compressors........................................ 1-2 FIGURE 2-1 Proflo Electronic Lubricator Fluid Flow Monitor and No-Flow Timer Switch ...................... 2-1 FIGURE 2-2 Proflo Installation ............................................................................................................... 2-2 FIGURE 2-3 Proflo Rear Battery Compartment...................................................................................... 2-5 FIGURE 2-4 Proflo Jr. Installation .......................................................................................................... 2-6 FIGURE 2-5 Proflo Jr. Battery Replacement .......................................................................................... 2-7 FIGURE 2-6 Typical DNFT Magnet Assemblies..................................................................................... 2-8 FIGURE 2-7 Typical DNFT Installation................................................................................................... 2-8 FIGURE 2-8 A-10754 Programmable DNFT Wiring Connections for Unit in Operation......................... 2-9 FIGURE 2-9 A-10753 and A-10772 DNFT Wiring Connections for Unit in Operation............................ 2-9 FIGURE 2-10 Typical Programmable DNFT ......................................................................................... 2-9 FIGURE 2-11 Typical Digital No-Flow Timer Switch (DNFT) ............................................................... 2-10 FIGURE 2-12 Typical Proximity Switch ................................................................................................ 2-12 FIGURE 2-13 Dual Element RTD Wiring Diagram .............................................................................. 2-13 FIGURE 1 Angular Coupling-Hub Face Alignment TIR Limits................................................................ 3-2 FIGURE 3-1 Lube Oil Pump - Typical..................................................................................................... 3-7 FIGURE 3-2 Lube Oil Thermostatic Valve in Mixing Mode..................................................................... 3-8 FIGURE 3-3 Standard Wet Sump Frame Lube Oil Schematic ............................................................. 3-11 FIGURE 3-4 Optional Dry Sump Frame Lube Oil Schematic - Typical ................................................ 3-12 FIGURE 3-5 Force Feed Lubricator - Typical ....................................................................................... 3-15 FIGURE 3-6 Blow-Out Fitting Assemblies ............................................................................................ 3-16 FIGURE 3-7 Distribution Block - Typical............................................................................................... 3-17 FIGURE 3-8 Pressure Testing Divider Valves...................................................................................... 3-17 FIGURE 3-9 Balance Valves Fed by Divider Block .............................................................................. 3-19 FIGURE 3-10 Primary/Secondary Divider Block System ..................................................................... 3-20 FIGURE 3-11 Oil Head Trap Fittings .................................................................................................... 3-21 FIGURE 3-12 Force Feed Lubrication System: Common Oil Supply ................................................... 3-23 FIGURE 3-13 Force Feed Lubrication System: Independent Oil Supply.............................................. 3-24 FIGURE 3-14 Packing Cooling System - Typical ................................................................................. 3-26 FIGURE 4-1 Throw Positioning .............................................................................................................. 4-1 FIGURE 4-2 Typical VVCP..................................................................................................................... 4-2 FIGURE 4-3 VVCP Disassembly/Assembly ........................................................................................... 4-3 FIGURE 4-4 Spring Compression for Snap Ring Removal .................................................................... 4-4 FIGURE 4-5 VVCP Installation ............................................................................................................... 4-5 FIGURE 4-6 Typical Valve Assemblies .................................................................................................. 4-7 FIGURE 4-7 High Pressure Valve Cap Assembly .................................................................................. 4-8 FIGURE 4-8 Clamping Fixture with Clamping Rings and Required Clamping Force ............................. 4-9 FIGURE 4-9 Piston and Rod Clamping Fixture ...................................................................................... 4-9 FIGURE 4-10 Hydraulic Piston Nut Torquing Tool - Typical................................................................. 4-12 FIGURE 4-11 Piston Rod Tapped Hole Dimensions - Inch (mm)......................................................... 4-12 FIGURE 4-12 Piston and Rod Installation - Typical.............................................................................. 4-14 FIGURE 4-13 High-Pressure Face-Cut Piston Ring Orientation .......................................................... 4-16 FIGURE 4-14 Piston Rod Packing Case Lube Cups............................................................................ 4-17 FIGURE 4-15 “P” Pressure Breaker ..................................................................................................... 4-19 FIGURE 4-16 “UP” Pressure Breaker................................................................................................... 4-19 FIGURE 4-17 “P1U” Pressure Breaker................................................................................................. 4-19 FIGURE 4-18 “BTR” Single Acting Seal Set......................................................................................... 4-19 FIGURE 4-19 “BD” Double Acting Seal Set.......................................................................................... 4-20 FIGURE 4-20 “WAT” Double Acting Seal Set....................................................................................... 4-20 FIGURE 4-21 “AL” Double Acting Seal Set .......................................................................................... 4-20 FIGURE 4-22 “BTU” Single Acting Seal Set......................................................................................... 4-20 3/11 v
Page 1: Maintenance and Repair Manual For J
Page 4 and 5: For Models: JGE:H:K:T Oil Strainer.
Page 8 and 9: For Models: JGH:E:K:T FIGURE 4-23
Page 10 and 11: For Models: JGH:E:K:T General Safet
Page 12 and 13: For Models: JGH:E:K:T Ariel Contact
Page 14 and 15: Section 1 - Tools For Models: JGH:E
Page 16 and 17: Section 1 - Tools For Models: JGH:E
Page 18 and 19: Section 2 - Instrumentation For Mod
Page 32 and 33: Section 3 - Maintenance For Models:
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Section 3 - Maintenance For Models:
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Section 4 Part Replacement For Mode
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Section 5 - Start Up For Models: JG
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Section 6 - Troubleshooting For Mod
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Section 6 - Troubleshooting For Mod
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Appendix A Ariel Fasteners and Torq
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Appendix B - Clearances For Models:
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Appendix C - Frame Specifications F
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Appendix C - Frame Specifications F
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Appendix D Compressor Clearance, Oi
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Heavy Duty Balanced Opposed Compressors - Ariel Corporation

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