Heavy Duty Balanced Opposed Compressors - Ariel Corporation

More documents

Recommendations

Info

For Models: JGE:H:K:T Oil Strainer.................................................................................................................................. 3-8 Oil Filter ...................................................................................................................................... 3-8 Simplex Spin-on Filter Replacement .................................................................................... 3-9 Simplex Filter Cartridge Replacement.................................................................................. 3-9 Duplex Filter Cartridge Replacement ................................................................................... 3-9 Compressor Prelube Pump ........................................................................................................ 3-9 Oil Heaters................................................................................................................................ 3-10 Frame Oil ....................................................................................................................................... 3-12 Frame Oil Pressure .................................................................................................................. 3-12 Frame Oil Temperature ............................................................................................................ 3-13 Frame Oil Maintenance ............................................................................................................ 3-13 Frame Oil Sampling.................................................................................................................. 3-13 Dry Sump.................................................................................................................................. 3-13 Oil System Cleanliness............................................................................................................. 3-13 Force Feed Lubrication System Components ........................................................................... 3-14 Force Feed Lubricator .............................................................................................................. 3-15 Force Feed Lubricator Adjustment ..................................................................................... 3-15 Blow-Out Fittings, Rupture Disks, and Tubing.......................................................................... 3-16 Distribution Blocks .................................................................................................................... 3-16 Distribution Block Assembly ............................................................................................... 3-17 Divider Valve Bypass Pressure Test .................................................................................. 3-17 Balance Valves .......................................................................................................................... 3-18 Adjustment of Balance Valves Fed by a Divider Block....................................................... 3-19 Adjustment of Balance Valves Fed by Primary/Secondary Divider Blocks ........................ 3-20 Subsequent Compressor Start-Up ........................................................................................... 3-20 Oil Head at Lube Points............................................................................................................ 3-21 Gas Inlet Debris Screens.......................................................................................................... 3-21 Injection Oil Inlet Filter .............................................................................................................. 3-21 Force Feed System Design & Operating Parameters ........................................................................ 3-21 Common Oil Supply.................................................................................................................. 3-23 Independent Oil Supply ............................................................................................................ 3-24 Force Feed Lubrication Conditions ............................................................................................ 3-24 Cylinder Lubrication Paper Test ............................................................................................... 3-24 Under/Over Lube ...................................................................................................................... 3-25 Lubricator Cycle Time............................................................................................................... 3-25 Break-in Rate...................................................................................................................... 3-25 Packing Coolant System Requirements..................................................................................... 3-26 SECTION 4 PART REPLACEMENT Positioning a Throw ....................................................................................................................... 4-1 Variable Volume Clearance Pocket (VVCP).................................................................................. 4-2 VVCP Removal........................................................................................................................... 4-2 VVCP Disassembly .................................................................................................................... 4-2 VVCP Reassembly ..................................................................................................................... 4-4 VVCP Installation........................................................................................................................ 4-5 VVCP Adjustment....................................................................................................................... 4-5 Valves .............................................................................................................................................. 4-6 Valve Removal ........................................................................................................................... 4-6 Valve Installation ........................................................................................................................ 4-7 Torquing Valve Cap Bolts........................................................................................................... 4-7 Piston and Rod ............................................................................................................................... 4-8 Piston and Rod Removal............................................................................................................ 4-8 Manual Torquing of Piston Nuts ................................................................................................. 4-9 Manual Piston and Rod Disassembly................................................................................... 4-9 Manual Piston and Rod Reassembly ................................................................................. 4-10 Hydraulic Torquing of Piston Nuts ............................................................................................ 4-11 Piston and Rod Disassembly with Hydraulic Tool .............................................................. 4-12 Piston & Rod Reassembly with Hydraulic Tool .................................................................. 4-13 ii 3/11
For Models: JGE:H:K:T Piston and Rod Installation....................................................................................................... 4-14 Piston Rod Runout ................................................................................................................... 4-14 Piston Rings.................................................................................................................................. 4-15 Piston Ring Installation............................................................................................................. 4-15 High-Pressure Face-Cut Piston Rings...................................................................................... 4-16 Wear Bands.............................................................................................................................. 4-16 Piston Rod Packing...................................................................................................................... 4-16 Piston Rod Packing Removal................................................................................................... 4-16 Piston Rod Packing Reassembly ............................................................................................. 4-17 Long Two-Compartment Intermediate Packing........................................................................ 4-18 Types of Piston Rod Packing Rings ......................................................................................... 4-19 “P” Pressure Breaker.......................................................................................................... 4-19 “UP” Pressure Breaker....................................................................................................... 4-19 “P1U” Pressure Breaker ..................................................................................................... 4-19 “BTR” Single Acting Seal Set ............................................................................................. 4-19 “BD” Double Acting Seal Set.............................................................................................. 4-20 "WAT" Double Acting Seal Set........................................................................................... 4-20 “AL” Double Acting Seal Set............................................................................................... 4-20 “BTU” Single Acting Seal Set ............................................................................................. 4-20 “BTUU” Single Acting Seal Set........................................................................................... 4-21 “CU” Single Acting Seal Set ............................................................................................... 4-21 “STU” Single Acting Seal Set ............................................................................................. 4-21 “CR” Single Acting Seal Set ............................................................................................... 4-21 “3RWS” Oil Wiper Set ........................................................................................................ 4-22 Arrangement of Piston Rod Packing Rings .............................................................................. 4-22 Piston Rod Packing Ring Material............................................................................................ 4-22 Water-Cooled Piston Rod Packing ............................................................................................. 4-23 Reassembly.............................................................................................................................. 4-23 Testing...................................................................................................................................... 4-23 Crossheads ................................................................................................................................... 4-24 Crosshead Removal................................................................................................................. 4-24 Crosshead Installation.............................................................................................................. 4-25 Connecting Rods.......................................................................................................................... 4-28 Connecting Rod Removal......................................................................................................... 4-28 Connecting Rod Bearing Removal and Installation.................................................................. 4-28 Connecting Rod Bushing Removal and Installation ................................................................. 4-29 Connecting Rod Installation...................................................................................................... 4-30 Crankshaft..................................................................................................................................... 4-31 Crankshaft Removal................................................................................................................. 4-31 Oil Slinger Removal.................................................................................................................. 4-32 Oil Slinger Installation............................................................................................................... 4-32 Chain Sprocket Removal.......................................................................................................... 4-33 Chain Sprocket Installation....................................................................................................... 4-33 Main Bearing Removal/Installation with Crankshaft Removed................................................. 4-33 Main Bearings Removal/Installation with Crankshaft in Place.................................................. 4-33 Main Bearings - Checking Clearances ..................................................................................... 4-35 Crankshaft Installation.............................................................................................................. 4-36 Torsional Vibration Detuner Installation on Crankshaft ............................................................ 4-37 Chain Drive System...................................................................................................................... 4-39 Description - JGH:E:K:T/2/4 ..................................................................................................... 4-39 Description - JGE:K:T/6............................................................................................................ 4-39 Chain Adjustment ..................................................................................................................... 4-40 Chain and Sprocket Replacement .............................................................................................. 4-41 Chain Idler Sprockets Replacement (Eccentric Adjustment Caps) ...................................................4-41 Lube Oil Pump Sprocket Replacement .................................................................................... 4-41 Force Feed Lubricator Chain Sprocket Replacement .............................................................. 4-42 Ethylene Glycol Contamination .................................................................................................. 4-43 Component Cleaning and Thread Lube for Non-Lube Compressor Cylinders ...................... 4-43 3/11 iii
Page 1: Maintenance and Repair Manual For J
Page 6 and 7: For Models: JGE:H:K:T SECTION 5 - S
Page 8 and 9: For Models: JGH:E:K:T FIGURE 4-23
Page 10 and 11: For Models: JGH:E:K:T General Safet
Page 12 and 13: For Models: JGH:E:K:T Ariel Contact
Page 14 and 15: Section 1 - Tools For Models: JGH:E
Page 16 and 17: Section 1 - Tools For Models: JGH:E
Page 18 and 19: Section 2 - Instrumentation For Mod
Page 32 and 33: Section 3 - Maintenance For Models:
Page 54 and 55:
Section 3 - Maintenance For Models:
Page 56 and 57:
Section 3 - Maintenance For Models:
Page 58 and 59:
Section 4 Part Replacement For Mode
Page 60 and 61:
Page 62 and 63:
Page 64 and 65:
Page 66 and 67:
Page 68 and 69:
Page 70 and 71:
Page 72 and 73:
Page 74 and 75:
Page 76 and 77:
Page 78 and 79:
Page 80 and 81:
Page 82 and 83:
Page 84 and 85:
Page 86 and 87:
Page 88 and 89:
Page 90 and 91:
Page 92 and 93:
Page 94 and 95:
Page 96 and 97:
Page 98 and 99:
Page 100 and 101:
Page 102 and 103:
Section 5 - Start Up For Models: JG
Page 104 and 105:
Page 106 and 107:
Page 108 and 109:
Page 110 and 111:
Page 112 and 113:
Section 6 - Troubleshooting For Mod
Page 114 and 115:
Section 6 - Troubleshooting For Mod
Page 116 and 117:
Appendix A Ariel Fasteners and Torq
Page 118 and 119:
Page 120 and 121:
Page 122 and 123:
Appendix B - Clearances For Models:
Page 124 and 125:
Page 126 and 127:
Page 128 and 129:
Appendix C - Frame Specifications F
Page 130 and 131:
Appendix C - Frame Specifications F
Page 132:
Appendix D Compressor Clearance, Oi
show all

Heavy Duty Balanced Opposed Compressors - Ariel Corporation

You also want an ePaper? Increase the reach of your titles

Delete template?

Save as template?