Heavy Duty Balanced Opposed Compressors - Ariel Corporation
Heavy Duty Balanced Opposed Compressors - Ariel Corporation
Heavy Duty Balanced Opposed Compressors - Ariel Corporation
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For Models: JGE:H:K:T<br />
Oil Strainer.................................................................................................................................. 3-8<br />
Oil Filter ...................................................................................................................................... 3-8<br />
Simplex Spin-on Filter Replacement .................................................................................... 3-9<br />
Simplex Filter Cartridge Replacement.................................................................................. 3-9<br />
Duplex Filter Cartridge Replacement ................................................................................... 3-9<br />
Compressor Prelube Pump ........................................................................................................ 3-9<br />
Oil Heaters................................................................................................................................ 3-10<br />
Frame Oil ....................................................................................................................................... 3-12<br />
Frame Oil Pressure .................................................................................................................. 3-12<br />
Frame Oil Temperature ............................................................................................................ 3-13<br />
Frame Oil Maintenance ............................................................................................................ 3-13<br />
Frame Oil Sampling.................................................................................................................. 3-13<br />
Dry Sump.................................................................................................................................. 3-13<br />
Oil System Cleanliness............................................................................................................. 3-13<br />
Force Feed Lubrication System Components ........................................................................... 3-14<br />
Force Feed Lubricator .............................................................................................................. 3-15<br />
Force Feed Lubricator Adjustment ..................................................................................... 3-15<br />
Blow-Out Fittings, Rupture Disks, and Tubing.......................................................................... 3-16<br />
Distribution Blocks .................................................................................................................... 3-16<br />
Distribution Block Assembly ............................................................................................... 3-17<br />
Divider Valve Bypass Pressure Test .................................................................................. 3-17<br />
Balance Valves .......................................................................................................................... 3-18<br />
Adjustment of Balance Valves Fed by a Divider Block....................................................... 3-19<br />
Adjustment of Balance Valves Fed by Primary/Secondary Divider Blocks ........................ 3-20<br />
Subsequent Compressor Start-Up ........................................................................................... 3-20<br />
Oil Head at Lube Points............................................................................................................ 3-21<br />
Gas Inlet Debris Screens.......................................................................................................... 3-21<br />
Injection Oil Inlet Filter .............................................................................................................. 3-21<br />
Force Feed System Design & Operating Parameters ........................................................................ 3-21<br />
Common Oil Supply.................................................................................................................. 3-23<br />
Independent Oil Supply ............................................................................................................ 3-24<br />
Force Feed Lubrication Conditions ............................................................................................ 3-24<br />
Cylinder Lubrication Paper Test ............................................................................................... 3-24<br />
Under/Over Lube ...................................................................................................................... 3-25<br />
Lubricator Cycle Time............................................................................................................... 3-25<br />
Break-in Rate...................................................................................................................... 3-25<br />
Packing Coolant System Requirements..................................................................................... 3-26<br />
SECTION 4 PART REPLACEMENT<br />
Positioning a Throw ....................................................................................................................... 4-1<br />
Variable Volume Clearance Pocket (VVCP).................................................................................. 4-2<br />
VVCP Removal........................................................................................................................... 4-2<br />
VVCP Disassembly .................................................................................................................... 4-2<br />
VVCP Reassembly ..................................................................................................................... 4-4<br />
VVCP Installation........................................................................................................................ 4-5<br />
VVCP Adjustment....................................................................................................................... 4-5<br />
Valves .............................................................................................................................................. 4-6<br />
Valve Removal ........................................................................................................................... 4-6<br />
Valve Installation ........................................................................................................................ 4-7<br />
Torquing Valve Cap Bolts........................................................................................................... 4-7<br />
Piston and Rod ............................................................................................................................... 4-8<br />
Piston and Rod Removal............................................................................................................ 4-8<br />
Manual Torquing of Piston Nuts ................................................................................................. 4-9<br />
Manual Piston and Rod Disassembly................................................................................... 4-9<br />
Manual Piston and Rod Reassembly ................................................................................. 4-10<br />
Hydraulic Torquing of Piston Nuts ............................................................................................ 4-11<br />
Piston and Rod Disassembly with Hydraulic Tool .............................................................. 4-12<br />
Piston & Rod Reassembly with Hydraulic Tool .................................................................. 4-13<br />
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