Heavy Duty Balanced Opposed Compressors - Ariel Corporation
Heavy Duty Balanced Opposed Compressors - Ariel Corporation
Heavy Duty Balanced Opposed Compressors - Ariel Corporation
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For Models: JGH:E:K:T Section 3 - Maintenance<br />
Pressure gauges monitor pressure drop across the filter. High differential pressure indicates a<br />
plugged filter. <strong>Ariel</strong> recommends lube oil filter replacement every 6 months, or 4000 hours, or when<br />
oil filter differential pressure at normal operating temperature reaches 10 psid (0.7 bar g ), whichever<br />
comes first. On start-up, differential pressure may exceed 10 psid (0.7 bar g ) until the oil reaches<br />
operating temperature. On the same schedule, or with every main oil filter change, clean the sintered<br />
element in the small oil filter of the force feed lubricator.<br />
Simplex Spin-on Filter Replacement<br />
NOTE: Replace oil filters only with <strong>Ariel</strong> approved filters.<br />
1. Remove old filter, clean filter base surfaces, and verify old gasket is removed.<br />
2. Fill filter with clean oil using same grade oil as in sump. Failure to fill filter vessel with oil prior<br />
to starting can cause severe compressor damage.<br />
3. Apply clean oil to the filter gasket and thread the filter with gasket onto the base.<br />
4. Tighten the filter one turn after the filter gasket contacts the base.<br />
5. After starting the unit, check for leaks, and retighten if necessary.<br />
6. Do not run unit with a damaged filter; it may fracture or leak.<br />
Simplex Filter Cartridge Replacement<br />
1. Remove 3/4” NPT drain lug and drain oil completely.<br />
2. While the oil drains, open 3/4” NPT vent and remove top cover.<br />
3. Remove spring plate assembly and strainer tube.<br />
4. After the oil drains completely, remove filter elements.<br />
5. Inspect interior of filter vessel for debris. Clean if needed.<br />
6. Place new element(s) over seat in bottom of vessel.<br />
7. Insert strainer tube and re-install spring plate assembly.<br />
8. Inspect cover o-ring for wear. Replace if needed.<br />
9. Close drain and fill vessel.<br />
10. Install cover. Torque nuts to 70-80 Lb x Ft (95-110 N•m).<br />
11. Release trapped air through vent. Check for leaks.<br />
Duplex Filter Cartridge Replacement<br />
1. Inspect unused filter for oil. Release trapped air, if necessary.<br />
2. Equalize pressure between the filters.<br />
3. Turn handle of transfer valve towards unused filter until it stops.<br />
4. Shut off equalizing line.<br />
5. Remove 3/4” NPT drain plug and drain oil completely.<br />
6. Remove top cover.<br />
7. Follow steps 4-10 of Simplex Filter Cartridge Replacement above.<br />
Compressor Prelube Pump<br />
<strong>Ariel</strong> strongly recommends an automated compressor pre-lube system for all its compressors to<br />
extend bearing life and reduce operating costs. <strong>Compressors</strong> that meet any of these criteria require<br />
an automated pre-lube system to ensure oil flow prior to start-up:<br />
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