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Heavy Duty Balanced Opposed Compressors - Ariel Corporation

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For Models: JGH:E:K:T Section 3 - Maintenance<br />

Pressure gauges monitor pressure drop across the filter. High differential pressure indicates a<br />

plugged filter. <strong>Ariel</strong> recommends lube oil filter replacement every 6 months, or 4000 hours, or when<br />

oil filter differential pressure at normal operating temperature reaches 10 psid (0.7 bar g ), whichever<br />

comes first. On start-up, differential pressure may exceed 10 psid (0.7 bar g ) until the oil reaches<br />

operating temperature. On the same schedule, or with every main oil filter change, clean the sintered<br />

element in the small oil filter of the force feed lubricator.<br />

Simplex Spin-on Filter Replacement<br />

NOTE: Replace oil filters only with <strong>Ariel</strong> approved filters.<br />

1. Remove old filter, clean filter base surfaces, and verify old gasket is removed.<br />

2. Fill filter with clean oil using same grade oil as in sump. Failure to fill filter vessel with oil prior<br />

to starting can cause severe compressor damage.<br />

3. Apply clean oil to the filter gasket and thread the filter with gasket onto the base.<br />

4. Tighten the filter one turn after the filter gasket contacts the base.<br />

5. After starting the unit, check for leaks, and retighten if necessary.<br />

6. Do not run unit with a damaged filter; it may fracture or leak.<br />

Simplex Filter Cartridge Replacement<br />

1. Remove 3/4” NPT drain lug and drain oil completely.<br />

2. While the oil drains, open 3/4” NPT vent and remove top cover.<br />

3. Remove spring plate assembly and strainer tube.<br />

4. After the oil drains completely, remove filter elements.<br />

5. Inspect interior of filter vessel for debris. Clean if needed.<br />

6. Place new element(s) over seat in bottom of vessel.<br />

7. Insert strainer tube and re-install spring plate assembly.<br />

8. Inspect cover o-ring for wear. Replace if needed.<br />

9. Close drain and fill vessel.<br />

10. Install cover. Torque nuts to 70-80 Lb x Ft (95-110 N•m).<br />

11. Release trapped air through vent. Check for leaks.<br />

Duplex Filter Cartridge Replacement<br />

1. Inspect unused filter for oil. Release trapped air, if necessary.<br />

2. Equalize pressure between the filters.<br />

3. Turn handle of transfer valve towards unused filter until it stops.<br />

4. Shut off equalizing line.<br />

5. Remove 3/4” NPT drain plug and drain oil completely.<br />

6. Remove top cover.<br />

7. Follow steps 4-10 of Simplex Filter Cartridge Replacement above.<br />

Compressor Prelube Pump<br />

<strong>Ariel</strong> strongly recommends an automated compressor pre-lube system for all its compressors to<br />

extend bearing life and reduce operating costs. <strong>Compressors</strong> that meet any of these criteria require<br />

an automated pre-lube system to ensure oil flow prior to start-up:<br />

3/11 PAGE 3-9

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