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Heavy Duty Balanced Opposed Compressors - Ariel Corporation

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For Models: JGE:H:K:T<br />

Table of Contents<br />

List of Figures.....................................................................................................................................v<br />

List of Tables ....................................................................................................................................vii<br />

General Safety - Reciprocating <strong>Compressors</strong> ..............................................................................viii<br />

Compressor Throw and Data Plate Locations................................................................................ix<br />

<strong>Ariel</strong> Contact Information ..................................................................................................................x<br />

Other <strong>Ariel</strong> Resources........................................................................................................................x<br />

<strong>Ariel</strong> Website ..................................................................................................................................x<br />

<strong>Ariel</strong> Technical and Service Schools ..............................................................................................x<br />

SECTION 1 - TOOLS<br />

<strong>Ariel</strong> Optional Furnished Tools ..................................................................................................... 1-1<br />

<strong>Ariel</strong> Separately Purchased Tools ................................................................................................ 1-2<br />

<strong>Ariel</strong> Separately Purchased Tool Kits......................................................................................... 1-3<br />

Recommended Tools ..................................................................................................................... 1-4<br />

SECTION 2 - INSTRUMENTATION<br />

Proflo Lubricator Fluid-Flow Monitor/No-Flow Timer Switch..................................................... 2-1<br />

Normally Open and Normally Closed Definition.......................................................................... 2-2<br />

Proflo Installation........................................................................................................................ 2-2<br />

Proflo Button Operation.............................................................................................................. 2-2<br />

Display Errors............................................................................................................................. 2-3<br />

Proflo Battery Replacement........................................................................................................ 2-4<br />

................................................................................................................................................... 2-5<br />

Proflo Jr. No-Flow Switch .............................................................................................................. 2-6<br />

Proflo Jr. Installation................................................................................................................... 2-6<br />

Proflo Jr. Battery Replacement................................................................................................... 2-7<br />

Digital No-Flow Timer (DNFT)........................................................................................................ 2-7<br />

DNFT Installation........................................................................................................................ 2-8<br />

Programmable DNFTs................................................................................................................ 2-9<br />

DNFT Battery Replacement ..................................................................................................... 2-10<br />

Troubleshooting DNFT’s........................................................................................................... 2-11<br />

Proximity Switch ....................................................................................................................... 2-12<br />

Proximity Switch Installation..................................................................................................... 2-12<br />

Main Bearing Temperature Alarm and Shutdown ..................................................................... 2-12<br />

Thermocouples - J (Iron-Constantan) or K (Chromel-Alumel).................................................. 2-12<br />

Resistance Temperature Devices (RTD’s)............................................................................... 2-13<br />

Alarm and Shutdown Limits...................................................................................................... 2-13<br />

SECTION 3 - MAINTENANCE<br />

Initial Maintenance...................................................................................................................... 3-2<br />

Daily Maintenance...................................................................................................................... 3-2<br />

Monthly Maintenance ................................................................................................................. 3-4<br />

Six-Month (4,000 Hour) Maintenance......................................................................................... 3-4<br />

One-Year (8,000 Hour) Maintenance ......................................................................................... 3-5<br />

Two-Year (16,000 Hour) Maintenance ....................................................................................... 3-6<br />

Three-Year (24,000 Hour) Maintenance..................................................................................... 3-6<br />

Four-Year (32,000 Hour) Maintenance....................................................................................... 3-6<br />

Six-Year (48,000 Hour) Maintenance......................................................................................... 3-6<br />

Checking Lubrication..................................................................................................................... 3-7<br />

Oil Pump..................................................................................................................................... 3-7<br />

Oil Pressure Regulating Valve ............................................................................................. 3-7<br />

Low Oil Pressure Shutdown ....................................................................................................... 3-7<br />

Oil Cooler.................................................................................................................................... 3-8<br />

Oil Temperature Control Valve............................................................................................. 3-8<br />

Frame Oil System Components .................................................................................................... 3-8<br />

3/11 i

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