Heavy Duty Balanced Opposed Compressors - Ariel Corporation
Heavy Duty Balanced Opposed Compressors - Ariel Corporation Heavy Duty Balanced Opposed Compressors - Ariel Corporation
Appendix C - Frame Specifications For Models: JGH:E:K:T TABLE C-2 JGE Frame Specifications Specification 2 Throw 4 Throw 6 Throw Maximum Width, in. (m) 139 (3.53) Maximum Length, in. (m) 56 (1.42) 101 (2.57) 138 (3.51) Approximate Weight with Cylinders, lb. (kg) 8000 (3630) 17,000 (7710) 25,000 (11 340) Oil Pump Flow Rate @ Max. Rated Speed & 180°F (82°C), GPM (L/s) 17 (1.1) 32 (2.0) 58 (3.7) Oil Heat Rejection, BTU/hr. (kW) 34,000 (10.0) 68,000 (19.9) 102,000 (29.9) Sump Capacity, US gallons (L) 15 (57) 37 (140) 56 (212) Horsepower (kW) To 1070 (798) To 2140 (1596) To 3210 (2394) Stroke, inches (mm) 4-1/2 (114) Speed, RPM 750 To 1500 Piston Speed, FPM (m/s) To 1125 (5.72) Piston Rod Diameter, in. (mm) 2.000 (51) Height - Bottom to Crankshaft Centerline, in. (mm) 17 (432) Connecting Rod Centerline to Centerline, in. (mm) 13.75 (349) Internal Rod Load - Double Acting Compression + Tension, lbf. (kN) 60,000 (267) Tension, lbf. (kN) 30,000 (133) Compression, lbf. (kN) Internal Rod Load - Single Acting 32,000 (142) Tension, lbf. (kN) 30,000 (133) TABLE C-3 JGK Frame Specifications Specification 2 Throw 4 Throw 6 Throw Maximum Width, in. (m) 157 (3.99) Maximum Length, in. (m) 57 (1.45) 101 (2.57) 140.5 (3.57) Approximate Average Weight with Cylinders, lb. (kg) 10,000 (4540) 21,000 (9530) 31,000 (14 075) Oil Pump Flow Rate @ Max. Rated Speed & 180°F (82°C), GPM (L/s) 13 (0.82) 26 (1.6) 46 (2.9) Oil Heat Rejection, BTU/hr. (kW) 28,000 (8.2) 56,000 (16.4) 84,000 (24.6) Horsepower (kW) To 1270 (947) To 2540 (1894) To 3810 (2841) Sump Capacity, US gallons (L) 15 (57) 37 (140) 56 (212) Stroke, inches (mm) 5-1/2 (140) Speed, RPM 600 To 1200 Piston Speed, FPM (m/s) To 1100 (5.59) Height - Bottom to Crankshaft Centerline, in. (mm) 17 (432) Connecting Rod Centerline to Centerline, in. (mm) 13.75 (349) Piston Rod Diameter, in. (mm) 2.000 (51) Internal Rod Load - Double Acting Compression + Tension, lbf. (kN) 74,000 (329) Tension, lbf. (kN) 37,000 (165) Compression, lbf. (kN) Internal Rod Load - Single Acting 40,000 (178) Tension, lbf. (kN) 37,000 (165) PAGE C-2 3/11
For Models: JGH:E:K:T Appendix C - Frame Specifications TABLE C-4 JGT Frame Specifications Specification 2 Throw 4 Throw 6 Throw Maximum Width, in. (m) 157 (3.99) Maximum Length, in. (m) 57 (1.45) 101 (2.57) 140.5 (3.57) Approximate Weight with Cylinders, lb. (kg) 10,000 (4540) 21,000 (9530) 31,000 (14 075) Oil Pump Flow Rate @ Max. Rated Speed & 180°F (82°C), GPM (L/s) 17 (1.1) 32 (2.0) 58 (3.7) Oil Heat Rejection, BTU/hr. (kW) 34,000 (10.0) 68,000 (19.9) 102,000 (29.9) Sump Capacity, US gallons (L) 15 (57) 37 (140) 56 (212) Horsepower (kW) To 1300 (969) To 2600 (1939) To 3900 (2908) Stroke, inches (mm) 4-1/2 (114) Speed, RPM 750 To 1500 Piston Speed, FPM (m/s) To 1125 (5.72) Height - Bottom to Crankshaft Centerline, in. (mm) 17 (432) Connecting Rod Centerline to Centerline, in. (mm) 13.75 (349) Piston Rod Diameter, in. (mm) 2.000 (51) Internal Rod Load - Double Acting Compression + Tension, lbf. (kN) 74,000 (329) Tension, lbf. (kN) 37,000 (165) Compression, lbf. (kN) Internal Rod Load - Single Acting 40,000 (178) Tension, lbf. (kN) 37,000 (165) Opposed Throw - Reciprocating Weight Balancing Ariel recommends a reciprocating weight differential between opposing throws of 2.5 pounds (1.1 kg) or less for JGH:E:K:T compressors. To replace a connecting rod assembly, piston, piston and rod assembly, balance nuts, or crosshead, weigh component parts on a scale calibrated to 0.1 pounds (0.05 kg) and compare to the Balancing Record in the compressor Parts Book. If the weight changes, recalculate opposing throw reciprocating weight differential. If not within recommended limits, the compressor may require new balance nuts and/or crossheads. To exchange opposing throw cylinder locations, exchange all reciprocating components to the opposite throw, except the connecting rod assemblies. Check the Balancing Record and recalculate reciprocating weight differential, including the weight of the connecting rods. If not within recommended limits, the compressor may require new crosshead balance nuts to reduce differential. If unable to balance opposing throws within recommended limits, contact the packager or Ariel. When applying or re-applying a different cylinder to a throw, recalculate opposing throw reciprocating weight differential; new balance nuts and/or crossheads may be required. The force feed oil distribution system may also need resized. Contact the packager or the Ariel Response Center for detailed information about recommended reciprocating weight differential between opposing throws. 3/11 PAGE C-3
- Page 78 and 79: Section 4 Part Replacement For Mode
- Page 80 and 81: Section 4 Part Replacement For Mode
- Page 82 and 83: Section 4 Part Replacement For Mode
- Page 84 and 85: Section 4 Part Replacement For Mode
- Page 86 and 87: Section 4 Part Replacement For Mode
- Page 88 and 89: Section 4 Part Replacement For Mode
- Page 90 and 91: Section 4 Part Replacement For Mode
- Page 92 and 93: Section 4 Part Replacement For Mode
- Page 94 and 95: Section 4 Part Replacement For Mode
- Page 96 and 97: Section 4 Part Replacement For Mode
- Page 98 and 99: Section 4 Part Replacement For Mode
- Page 100 and 101: Section 4 Part Replacement For Mode
- Page 102 and 103: Section 5 - Start Up For Models: JG
- Page 104 and 105: Section 5 - Start Up For Models: JG
- Page 106 and 107: Section 5 - Start Up For Models: JG
- Page 108 and 109: Section 5 - Start Up For Models: JG
- Page 110 and 111: Section 5 - Start Up For Models: JG
- Page 112 and 113: Section 6 - Troubleshooting For Mod
- Page 114 and 115: Section 6 - Troubleshooting For Mod
- Page 116 and 117: Appendix A Ariel Fasteners and Torq
- Page 118 and 119: Appendix A Ariel Fasteners and Torq
- Page 120 and 121: Appendix A Ariel Fasteners and Torq
- Page 122 and 123: Appendix B - Clearances For Models:
- Page 124 and 125: Appendix B - Clearances For Models:
- Page 126 and 127: Appendix B - Clearances For Models:
- Page 130 and 131: Appendix C - Frame Specifications F
- Page 132: Appendix D Compressor Clearance, Oi
For Models: JGH:E:K:T Appendix C - Frame Specifications<br />
TABLE C-4 JGT Frame Specifications<br />
Specification 2 Throw 4 Throw 6 Throw<br />
Maximum Width, in. (m) 157 (3.99)<br />
Maximum Length, in. (m) 57 (1.45) 101 (2.57) 140.5 (3.57)<br />
Approximate Weight with Cylinders, lb. (kg) 10,000 (4540) 21,000 (9530) 31,000 (14 075)<br />
Oil Pump Flow Rate @ Max. Rated<br />
Speed & 180°F (82°C), GPM (L/s)<br />
17 (1.1) 32 (2.0) 58 (3.7)<br />
Oil Heat Rejection, BTU/hr. (kW) 34,000 (10.0) 68,000 (19.9) 102,000 (29.9)<br />
Sump Capacity, US gallons (L) 15 (57) 37 (140) 56 (212)<br />
Horsepower (kW) To 1300 (969) To 2600 (1939) To 3900 (2908)<br />
Stroke, inches (mm) 4-1/2 (114)<br />
Speed, RPM 750 To 1500<br />
Piston Speed, FPM (m/s) To 1125 (5.72)<br />
Height - Bottom to Crankshaft Centerline, in. (mm) 17 (432)<br />
Connecting Rod Centerline to Centerline, in. (mm) 13.75 (349)<br />
Piston Rod Diameter, in. (mm) 2.000 (51)<br />
Internal Rod Load - Double Acting<br />
Compression + Tension, lbf. (kN) 74,000 (329)<br />
Tension, lbf. (kN) 37,000 (165)<br />
Compression, lbf. (kN)<br />
Internal Rod Load - Single Acting<br />
40,000 (178)<br />
Tension, lbf. (kN) 37,000 (165)<br />
<strong>Opposed</strong> Throw - Reciprocating Weight Balancing<br />
<strong>Ariel</strong> recommends a reciprocating weight differential between opposing throws of 2.5 pounds (1.1 kg)<br />
or less for JGH:E:K:T compressors.<br />
To replace a connecting rod assembly, piston, piston and rod assembly, balance nuts, or crosshead,<br />
weigh component parts on a scale calibrated to 0.1 pounds (0.05 kg) and compare to the Balancing<br />
Record in the compressor Parts Book. If the weight changes, recalculate opposing throw<br />
reciprocating weight differential. If not within recommended limits, the compressor may require new<br />
balance nuts and/or crossheads.<br />
To exchange opposing throw cylinder locations, exchange all reciprocating components to the<br />
opposite throw, except the connecting rod assemblies. Check the Balancing Record and recalculate<br />
reciprocating weight differential, including the weight of the connecting rods. If not within<br />
recommended limits, the compressor may require new crosshead balance nuts to reduce differential.<br />
If unable to balance opposing throws within recommended limits, contact the packager or <strong>Ariel</strong>.<br />
When applying or re-applying a different cylinder to a throw, recalculate opposing throw reciprocating<br />
weight differential; new balance nuts and/or crossheads may be required. The force feed oil<br />
distribution system may also need resized. Contact the packager or the <strong>Ariel</strong> Response Center for<br />
detailed information about recommended reciprocating weight differential between opposing throws.<br />
3/11 PAGE C-3