Heavy Duty Balanced Opposed Compressors - Ariel Corporation
Heavy Duty Balanced Opposed Compressors - Ariel Corporation Heavy Duty Balanced Opposed Compressors - Ariel Corporation
Appendix B - Clearances For Models: JGH:E:K:T TABLE B-5 Piston/Piston Ring/Wearband Clearance for K, T, & 22-1/2 E a :ET:H Class Cylinders - in. (mm) Piston - Cylinder Clearance Piston Ring End Gaps Filled Teflon b Bore Clearance New Maximum 2.5 (63.5) 2.625 (66.7) 3 (76.2) 3.5 (88.9) 3.875 (98.4) 4.25 (108) 4.375 (111) 4.625 (117) 5 (127) 5.375 (137) 5.875 (149) 6.25 (159) 6.75 (171) 7.00 (178) 7.25 (184) 7.875 (200) 8.375 (213) 8.75 (222) 9.125 (232) 9.25 (235) 9.625 (244) 9.75 (248 9.875 (251) 10.25 (260) 10.375 264() 10.5 (267) 10.75 (273) 0.055 - 0.063 (1.40 - 1.60) 0.060 - 0.068 (1.52 - 173) 0.071 - 0.079 (1.80 - 2.01) 0.081 - 0.089 (2.06 - 2.26) 0.087 - 0.096 (2.21 - 2.44) 0.092 - 0.101 (2.34 - 2.57) 0.090 - 0.098 (2.29 - 2.51) 0.096 - 0.105 (2.44 - 2.67) 0.090 - 0.098 (2.29 - 2.51) 0.096 - 0.105 (2.44 - 2.67) 0.090 - 0.098 (2.29 - 2.51) 0.109 - 0.118 (2.77 - 3.00) 0.090 - 0.098 (2.29 - 2.51) 0.109 - 0.118 (2.77 - 3.00) 0.114 - 0.123 (2.90 - 3.12) 0.090 - 0.098 (2.29 - 2.51) 0.015 - 0.025 (0.38 - 0.64) 0.015 - 0.025 (0.38 - 0.64) 0.017 - 0.027 (0.43 - 0.69) 0.011 - 0.018 (0.28 - 0.46) 0.012 - 0.019 (0.30 - 0.48) 0.051 - 0.061 (1.30 - 1.55) 0.053 - 0.063 (1.35 - 1.60) 0.056 - 0.066 (1.42 - 1.68) 0.050 - 0.060 (1.27 - 1.52) 0.065 - 0.077 (1.65 - 1.96) 0.059 - 0.071 (1.50 - 1.80) 0.063 - 0.138 (1.60 - 3.50) 0.068 - 0.081 (1.73 - 2.06) 0.070 - 0.084 (1.78 - 2.13) 0.072 - 0.087 (1.83 - 2.21) 0.079 - 0.095 (2.00 - 2.41) 0.084 - 0.100 (2.13 - 2.54) 0.105 - 0.125 (2.67 - 3.18) 0.091 - 0.110 (2.31 - 2.79) 0.111 - 0.131 (2.82 - 3.33) 0.096 - 0.116 (2.44 - 2.95) 0.117 - 0.137 (2.97 - 3.49) 0.099 - 0.119 (2.51 - 3.02) 0.110 - 0.132 (2.79 - 3.35) 0.104 - 0.125 (2.64 - 3.18) 0.105 - 0.126 (2.67 - 3.20) 0.110 - 0.132 (2.79 - 3.35) Wear Bands New Min. End Gap (See Fig. B-1) Radial Projection 45° 70° 0.075 (1.91) 0.080 (2.03) 0.106 (2.69) 0.075 (1.91) 0.084 (2.13) 0.111 (2.82) 0.081 (2.06) 0.096 (2.44) 0.128 (3.25) 0.054 (1.37) — 0.118 (3.00) 0.057 (1.45) — 0.131 (3.33) 0.183 (4.65) — 0.136 (3.45) 0.189 (4.80) — 0.140 (3.56) 0.198 (5.03) — 0.197 (5.00) 0.180 (4.57) 0.160 (4.06) 0.213 (5.41) 0.231 (4.88) 0.172 (4.37) 0.229 (5.82) 0.213 (5.41) 0.188 (4.78) 0.250 (6.35) 0.414 (10.52) 0.200 (5.08) 0.266 (6.76) 0.243 (6.17) 0.216 (5.49) 0.287 (7.29) 0.252 (6.40) 0.224 (5.69) 0.298 (7.57) 0.261 (6.63) 0.232 (5.89) 0.308 (7.82) 0.285 (7.24) 0.252 (6.40) 0.335 (8.51) 0.300 (7.62) 0.268 (6.81) 0.356 (9.04) 0.375 (9.53) — 0.280 (7.11) 0.330 (8.38) 0.292 (7.42) 0.388 (9.86) 0.393 (9.98) — 0.296 (7.52) 0.346 (8.79) 0.308 (7.82) 0.410 (10.41) 0.411 (10.44) — 0.312 (7.92) 0.357 (9.07) 0.316 (8.03) 0.420 (10.67) 0.396 (10.06) — 0.468 (11.89) 0.375 (9.53) 0.332 (8.43) 0.442 (11.23) 0.378 (9.60) 0.336 (8.53) 0.447 (11.35) 0.396 (10.06) — 0.468 (11.89) 0.018 - 0.025 (0.46 - 0.64) 0.018 - 0.026 (0.46 - 0.66) 0.023 - 0.031 (0.58 - 0.79) 0.026 - 0.033 (0.66 - 0.84) 0.023 - 0.031 (0.58 - 0.79) 0.027 - 0.035 (0.69 - 0.89) 0.029 - 0.037 (0.74 - 0.94) 0.031 - 0.040 (0.79 - 1.02) 0.030 t0 0.039 (0.76 - 0.99) 0.033 - 0.042 (0.84 - 1.07) 0.030 - 0.039 (0.76 - 0.99) 0.033 - 0.042 (0.84 - 1.07) 0.030 - 0.039 (0.76 - 0.99) 0.037 - 0.047 (0.94 - 1.19) 0.033 - 0.040 (0.84 - 1.02) 0.037 - 0.047 (0.94 - 1.19) 0.039 - 0.049 (0.99 - 1.24) 0.033 - 0.040 (0.84 - 1.02) PAGE B-4 3/11
For Models: JGH:E:K:T Appendix B - Clearances TABLE B-5 Piston/Piston Ring/Wearband Clearance for K, T, & 22-1/2 E a :ET:H Class Cylinders - in. (mm) Piston - Cylinder Clearance 10.875 (276) 11 (279) 11 (L&M) (279) 11.25 (286) 11.375 (289) 11.75 (298) 12 (305) 12.25 (311) 12.375 (314) 12.5 (318) 13.125 (333) 13.625 (346) 14.125 (359) 14.25 362() 14.75 (375) 15.375 (391) 15.875 (403) 17.375 (441) 17.875 (454) 19.625 (498) 20.125 (511) 22 (559) 22.5 (572) 24.125 (613) 26.5 (673) 0.114 - 0.123 (2.90 - 3.12) 0.114 - 0.123 (2.90 - 3.12) 0.090 - 0.098 (2.29 - 2.51) 0.100 - 0.108 (2.54 - 2.74) 0.114 - 0.123 (2.90 - 3.12) 0.100 - 0.108 (2.54 - 2.74) 0.117 - 0.128 (2.97 - 3.24) 0.117 - 0.128 (2.97 - 3.23) 0.100 - 0.108 (2.54 - 2.74) 0.117 - 0.128 (2.97 - 3.24) 0.126 - 0.137 (3.20 - 3.48) 0.127 - 0.138 (3.23 - 3.50) 0.127 - 0.138 (3.23 - 3.50) 0.179 - 0.191 (4.55 - 4.85) 0.181 - 0.193 (4.60 - 4.90) 0.187 - 0.199 (4.75 - 5.05) 0.185 - 0.197 (4.70 - 5.00) 0.213 - 0.225 (5.41 - 5.72) 0.152 - 0.164 (3.86 - 4.17) 0.214 - 0.226 (5.44 - 5.74) 0.226 - 0.238 (5.74 - 6.05) Piston Ring End Gaps Filled Teflon b Bore Clearance New Maximum 0.108 - 0.130 (2.74 - 3.30) 0.110 - 0.132 (2.79 - 3.35) 0.110 - 0.132 (2.79 - 3.35) 0.135 - 0.159 (3.42 - 4.04) 0.114 - 0.137 (2.90 - 3.48) 0.141 - 0.165 (3.58 - 4.19) 0.120 - 0.144 (3.05 - 3.66) 0.123 - 0.147 (3.12 - 3.73) 0.148 - 0.172 (3.76 - 4.37) 0.125 - 0.150 (3.18 - 3.81) 0.131 - 0.158 (3.33 - 4.01) 0.136 - 0.164 (3.45 - 4.17) 0.141 - 0.170 (3.58 - 4.32) 0.171 - 0.195 (4.34 - 4.95) 0.177 - 0.201 (4.50 - 5.11) 0.154 - 0.185 (3.91 - 4.70) 0.159 - 0.191 (4.04 - 4.85) 0.174 - 0.209 (4.42 - 5.31) 0.179 - 0.215 (4.55 - 5.46) 0.236 - 0.268 (5.99 - 6.81) 0.242 - 0.274 (6.15 - 6.96) 0.264 - 0.304 (6.71 - 7.72) 0.270 - 0.310 (6.86 - 7.87) 0.290 - 0.330 (7.36 - 8.38) 0.320 - 0.360 (8.13 - 9.14) Wear Bands New Min. End Gap (See Fig. B-1) Radial Projection 45° 70° 0.393 (9.98) 0.348 (8.84) 0.463 (11.76) 0.396 (10.06) 0.352 (8.94) 0.468 (11.89) 0.396 (10.06) — 0.468 (11.89) 0.477 (12.12) — 0.360 (9.14) 0.411 (10.44) 0.364 (9.25) 0.484 (12.29) 0.495 (12.57) — 0.376 (9.55) 0.432 (10.97) 0.384 (9.75) 0.511 (12.98) 0.441 (11.20) 0.392 (9.96) 0.521 (13.23) 0.516 (12.95) — 0.376 (9.55) 0.450 (11.43) 0.400 (10.16) 0.532 (13.51) 0.474 (12.04) 0.420 (10.67) 0.558 (14.17) 0.490 (12.45) 0.436 (11.07) 0.580 (14.73) 0.508 (12.90) 0.452 (11.48) 0.601 (15.27) 0.585 (14.86) 0.456 (11.58) 0.606 (15.39) 0.603 (15.32) 0.472 (11.99) 0.627 (15.93) 0.555 (14.10) 0.492 (12.50) 0.654 (16.61) 0.573 (14.55) 0.508 (12.90) 0.675 (17.15) 0.627 (15.93) 0.556 (14.12) 0.740 (18.80) 0.645 (16.38) 0.572 (14.53) 0.761 (19.33) 0.804 (20.42) 0.628 (15.95) 0.835 (21.21) 0.822 (20.88) 0.644 (16.36) 0.857 (21.77) 0.912 (23.16) 0.704 (17.88) 0.936 (23.77) 0.930 (23.62) 0.734 (18.64) 0.976 (24.79) 0.990 (25.15) 0.772 (19.61) 1.027 (26.09) 1.080 (27.43) 0.848 (21.54) 1.128 (28.65) 0.039 - 0.049 (0.99 - 1.24) 0.033 - 0.040 (0.84 - 1.02) 0.036 - 0.042 (0.91 - 1.07) 0.039 - 0.049 (0.99 - 1.24) 0.036 - 0.044 (0.91 - 1.07) 0.039 - 0.050 (0.99 - 1.27) 0.036 - 0.042 (0.91 - 1.07) 0.039 - 0.050 (0.99 - 1.27) 0.043 - 0.053 (1.09 - 1.35) 0.042 - 0.052 (1.07 - 1.32) 0.038 - 0.050 (0.97 - 1.27) 0.044 - 0.057 (1.12 - 1.45) 0.050 - 0.063 (1.27 - 1.60) 0.059 - 0.072 (1.50 - 1.83) 0.056 - 0.069 (1.42 - 1.75) 0.058 - 0.071 (1.47 - 1.80) a. E & H Class Cylinders are out-of-production; use existing E & H cylinders only if they meet application requirements. Consult your packager and/or Ariel when re-applying cylinders. b. For PEEK piston ring end gap values, multiply table values by 0.3. 3/11 PAGE B-5
- Page 74 and 75: Section 4 Part Replacement For Mode
- Page 76 and 77: Section 4 Part Replacement For Mode
- Page 78 and 79: Section 4 Part Replacement For Mode
- Page 80 and 81: Section 4 Part Replacement For Mode
- Page 82 and 83: Section 4 Part Replacement For Mode
- Page 84 and 85: Section 4 Part Replacement For Mode
- Page 86 and 87: Section 4 Part Replacement For Mode
- Page 88 and 89: Section 4 Part Replacement For Mode
- Page 90 and 91: Section 4 Part Replacement For Mode
- Page 92 and 93: Section 4 Part Replacement For Mode
- Page 94 and 95: Section 4 Part Replacement For Mode
- Page 96 and 97: Section 4 Part Replacement For Mode
- Page 98 and 99: Section 4 Part Replacement For Mode
- Page 100 and 101: Section 4 Part Replacement For Mode
- Page 102 and 103: Section 5 - Start Up For Models: JG
- Page 104 and 105: Section 5 - Start Up For Models: JG
- Page 106 and 107: Section 5 - Start Up For Models: JG
- Page 108 and 109: Section 5 - Start Up For Models: JG
- Page 110 and 111: Section 5 - Start Up For Models: JG
- Page 112 and 113: Section 6 - Troubleshooting For Mod
- Page 114 and 115: Section 6 - Troubleshooting For Mod
- Page 116 and 117: Appendix A Ariel Fasteners and Torq
- Page 118 and 119: Appendix A Ariel Fasteners and Torq
- Page 120 and 121: Appendix A Ariel Fasteners and Torq
- Page 122 and 123: Appendix B - Clearances For Models:
- Page 126 and 127: Appendix B - Clearances For Models:
- Page 128 and 129: Appendix C - Frame Specifications F
- Page 130 and 131: Appendix C - Frame Specifications F
- Page 132: Appendix D Compressor Clearance, Oi
Appendix B - Clearances For Models: JGH:E:K:T<br />
TABLE B-5 Piston/Piston Ring/Wearband Clearance for K, T, & 22-1/2 E a :ET:H Class Cylinders - in. (mm)<br />
Piston - Cylinder Clearance<br />
Piston Ring End Gaps<br />
Filled Teflon b<br />
Bore Clearance New Maximum<br />
2.5 (63.5)<br />
2.625 (66.7)<br />
3 (76.2)<br />
3.5 (88.9)<br />
3.875 (98.4)<br />
4.25 (108)<br />
4.375 (111)<br />
4.625 (117)<br />
5 (127)<br />
5.375 (137)<br />
5.875 (149)<br />
6.25 (159)<br />
6.75 (171)<br />
7.00 (178)<br />
7.25 (184)<br />
7.875 (200)<br />
8.375 (213)<br />
8.75 (222)<br />
9.125 (232)<br />
9.25 (235)<br />
9.625 (244)<br />
9.75 (248<br />
9.875 (251)<br />
10.25 (260)<br />
10.375 264()<br />
10.5 (267)<br />
10.75 (273)<br />
0.055 - 0.063<br />
(1.40 - 1.60)<br />
0.060 - 0.068<br />
(1.52 - 173)<br />
0.071 - 0.079<br />
(1.80 - 2.01)<br />
0.081 - 0.089<br />
(2.06 - 2.26)<br />
0.087 - 0.096<br />
(2.21 - 2.44)<br />
0.092 - 0.101<br />
(2.34 - 2.57)<br />
0.090 - 0.098<br />
(2.29 - 2.51)<br />
0.096 - 0.105<br />
(2.44 - 2.67)<br />
0.090 - 0.098<br />
(2.29 - 2.51)<br />
0.096 - 0.105<br />
(2.44 - 2.67)<br />
0.090 - 0.098<br />
(2.29 - 2.51)<br />
0.109 - 0.118<br />
(2.77 - 3.00)<br />
0.090 - 0.098<br />
(2.29 - 2.51)<br />
0.109 - 0.118<br />
(2.77 - 3.00)<br />
0.114 - 0.123<br />
(2.90 - 3.12)<br />
0.090 - 0.098<br />
(2.29 - 2.51)<br />
0.015 - 0.025<br />
(0.38 - 0.64)<br />
0.015 - 0.025<br />
(0.38 - 0.64)<br />
0.017 - 0.027<br />
(0.43 - 0.69)<br />
0.011 - 0.018<br />
(0.28 - 0.46)<br />
0.012 - 0.019<br />
(0.30 - 0.48)<br />
0.051 - 0.061<br />
(1.30 - 1.55)<br />
0.053 - 0.063<br />
(1.35 - 1.60)<br />
0.056 - 0.066<br />
(1.42 - 1.68)<br />
0.050 - 0.060<br />
(1.27 - 1.52)<br />
0.065 - 0.077<br />
(1.65 - 1.96)<br />
0.059 - 0.071<br />
(1.50 - 1.80)<br />
0.063 - 0.138<br />
(1.60 - 3.50)<br />
0.068 - 0.081<br />
(1.73 - 2.06)<br />
0.070 - 0.084<br />
(1.78 - 2.13)<br />
0.072 - 0.087<br />
(1.83 - 2.21)<br />
0.079 - 0.095<br />
(2.00 - 2.41)<br />
0.084 - 0.100<br />
(2.13 - 2.54)<br />
0.105 - 0.125<br />
(2.67 - 3.18)<br />
0.091 - 0.110<br />
(2.31 - 2.79)<br />
0.111 - 0.131<br />
(2.82 - 3.33)<br />
0.096 - 0.116<br />
(2.44 - 2.95)<br />
0.117 - 0.137<br />
(2.97 - 3.49)<br />
0.099 - 0.119<br />
(2.51 - 3.02)<br />
0.110 - 0.132<br />
(2.79 - 3.35)<br />
0.104 - 0.125<br />
(2.64 - 3.18)<br />
0.105 - 0.126<br />
(2.67 - 3.20)<br />
0.110 - 0.132<br />
(2.79 - 3.35)<br />
Wear Bands New<br />
Min. End Gap (See Fig. B-1) Radial<br />
Projection<br />
45° 70°<br />
0.075 (1.91) 0.080 (2.03) 0.106 (2.69)<br />
0.075 (1.91) 0.084 (2.13) 0.111 (2.82)<br />
0.081 (2.06) 0.096 (2.44) 0.128 (3.25)<br />
0.054 (1.37) — 0.118 (3.00)<br />
0.057 (1.45) — 0.131 (3.33)<br />
0.183 (4.65) — 0.136 (3.45)<br />
0.189 (4.80) — 0.140 (3.56)<br />
0.198 (5.03) — 0.197 (5.00)<br />
0.180 (4.57) 0.160 (4.06) 0.213 (5.41)<br />
0.231 (4.88) 0.172 (4.37) 0.229 (5.82)<br />
0.213 (5.41) 0.188 (4.78) 0.250 (6.35)<br />
0.414 (10.52) 0.200 (5.08) 0.266 (6.76)<br />
0.243 (6.17) 0.216 (5.49) 0.287 (7.29)<br />
0.252 (6.40) 0.224 (5.69) 0.298 (7.57)<br />
0.261 (6.63) 0.232 (5.89) 0.308 (7.82)<br />
0.285 (7.24) 0.252 (6.40) 0.335 (8.51)<br />
0.300 (7.62) 0.268 (6.81) 0.356 (9.04)<br />
0.375 (9.53) — 0.280 (7.11)<br />
0.330 (8.38) 0.292 (7.42) 0.388 (9.86)<br />
0.393 (9.98) — 0.296 (7.52)<br />
0.346 (8.79) 0.308 (7.82) 0.410 (10.41)<br />
0.411 (10.44) — 0.312 (7.92)<br />
0.357 (9.07) 0.316 (8.03) 0.420 (10.67)<br />
0.396 (10.06) — 0.468 (11.89)<br />
0.375 (9.53) 0.332 (8.43) 0.442 (11.23)<br />
0.378 (9.60) 0.336 (8.53) 0.447 (11.35)<br />
0.396 (10.06) — 0.468 (11.89)<br />
0.018 - 0.025<br />
(0.46 - 0.64)<br />
0.018 - 0.026<br />
(0.46 - 0.66)<br />
0.023 - 0.031<br />
(0.58 - 0.79)<br />
0.026 - 0.033<br />
(0.66 - 0.84)<br />
0.023 - 0.031<br />
(0.58 - 0.79)<br />
0.027 - 0.035<br />
(0.69 - 0.89)<br />
0.029 - 0.037<br />
(0.74 - 0.94)<br />
0.031 - 0.040<br />
(0.79 - 1.02)<br />
0.030 t0 0.039<br />
(0.76 - 0.99)<br />
0.033 - 0.042<br />
(0.84 - 1.07)<br />
0.030 - 0.039<br />
(0.76 - 0.99)<br />
0.033 - 0.042<br />
(0.84 - 1.07)<br />
0.030 - 0.039<br />
(0.76 - 0.99)<br />
0.037 - 0.047<br />
(0.94 - 1.19)<br />
0.033 - 0.040<br />
(0.84 - 1.02)<br />
0.037 - 0.047<br />
(0.94 - 1.19)<br />
0.039 - 0.049<br />
(0.99 - 1.24)<br />
0.033 - 0.040<br />
(0.84 - 1.02)<br />
PAGE B-4 3/11
Change language