Heavy Duty Balanced Opposed Compressors - Ariel Corporation

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For Models: JGH:E:K:T General Safety - Reciprocating Compressors CAUTION: Gas compressor packages are complicated and dangerous to those unfamiliar with their operation. Only properly trained personnel should operate or maintain this equipment. Before starting: • Carefully study start-up and shut-down information for both package and compressor. DO NOT attempt to start-up compressor without referring to the Start-Up Checklist in the appropriate Ariel Technical Manual and the Packager’s Operating Manual. • Sufficiently purge the compressor of any explosive mixture before loading. A gas/air mixture under pressure can explode and cause severe injury or death! • Follow in detail all start-up requirements for the other package components. When the symbol to the right appears on a compressor or control panel, consult the appropriate Ariel Technical Manual for specific information before proceeding. The Technical Manual applies to current design and build; it may not apply to equipment built prior to the date on the front cover and is subject to change without notice. For questions of compressor safety, operation, maintenance, or repair, contact your packager or Ariel. CAUTION: Severe personal injury and property damage can result if the compressor is not completely vented before loosening bolts on flanges, heads, valve caps, or packing. Consult the appropriate Ariel Technical Manual before performing any maintenance. CAUTION: Noise generated by reciprocating machinery may damage hearing. See Packager information for specific recommendations. Wear hearing protection during compressor operation. CAUTION: Where applicable, compressor installation must conform to Zone 1 requirements. A Zone 1 environment requires installation of proper intrinsically safe or equivalent protection to fulfill electrical requirements. CAUTION: Hot gas temperatures (especially the cylinder discharge), 190°F (88°C) oil, and high friction areas. Wear proper protection. Shut down unit and allow to cool before maintaining these areas. CAUTION: Suction or discharge valves installed in improper locations may result in severe personal injury and property damage. CAUTION: For units with ET class cylinders, do not remove the pin from the crosshead guide to compressor cylinder mounting face. It is there to prevent installation of misapplied cylinders and avoid personal injury. 3/11 viii
For Models: JGH:E:K:T Compressor Throw and Data Plate Locations When contacting Ariel with compressor questions, know throw locations and information on data plates fastened to the machine. This data helps Ariel representatives answer quickly and accurately. Contact Ariel for replacement if any data plates are missing. A-12927 ARIEL CORPORATION FULLY CLOSED A = FULLY OPEN A = A A REMOVE ALUMINUM THREAD PROTECTOR WHERE APPLICABLE VVCP S.N. VVCP S.N. BASE VOL. VVCP MAWP A A REMOVE ALUMINUM THREAD PROTECTOR WHERE APPLICABLE ARIEL CORPORATION FULLY CLOSED A = FULLY OPEN A = VVCP S.N. A A REMOVE ALUMINUM THREAD PROTECTOR WHERE APPLICABLE ARIEL CORPORATION FULLY CLOSED A = FULLY OPEN A = VVCP S.N. A A REMOVE ALUMINUM THREAD PROTECTOR WHERE APPLICABLE ARIEL CORPORATION FULLY CLOSED A = FULLY OPEN A = VVCP S.N. A-0755 ARIEL CORPORATION VVCP S.N. CYL. BORE BASE VOL. VARIABLE VOL. VVCP MAWP TRAVEL OR TURNS A-12927 A-0755 ARIEL CORPORATION VVCP S.N. CYL. BORE BASE VOL. VARIABLE VOL. TOTAL TRAV. OR TURNS A-12927 A-12927 VVCP MAWP VVCP MAWP A-0755 ARIEL CORPORATION VVCP S.N. CYL. BORE BASE VOL. VARIABLE VOL. TOTAL TRAV. OR TURNS ARIEL CORPORATION CYL. BORE VARIABLE VOL. A-0755 TRAVEL OR TURNS CE CE ARIEL CORPORATION BORE STROKE HE HE CYLINDER SERIAL NO. A-0465 CLASS RATED RPM PIST. END CL. MIN. VOL. CL. (%) MAX. ALLOWABLE WORKING PRESS. (MAX. RELIEF VALVE SETTING) ARIEL CORPORATION BORE CLASS STROKE RATED RPM MAX. ALLOWABLE WORKING PRESS. (MAX. RELIEF VALVE SETTING) PIST. END CL. HE CE MIN. VOL. CL. (%) HE CE CYLINDER SERIAL NO. A-0465 ARIEL CORPORATION BORE CLASS STROKE RATED RPM MAX. ALLOWABLE WORKING PRESS. (MAX. RELIEF VALVE SETTING) PIST. END CL. HE CE MIN. VOL. CL. (%) HE CE CYLINDER SERIAL NO. A-0465 ARIEL CORPORATION ARIEL FRAME MODEL FRAME SERIAL NUMBER STROKE *FRAME RATED SPEED (RPM) MINIMUM SPEED (RPM) MAXIMUM ROD LOAD TENSION MAXIMUM ROD LOAD COMPRESSION ARIEL SHIPPING DATE NORMAL LUBE OIL PRESSURE MAXIMUM LUBE OIL TEMPERATURE LUBE OIL PRESSURE SHUTDOWN SETTING *MAXIMUM UNIT SPEED IS THE LOWER OF FRAME OR CYLINDER RATED SPEED CONSULT ARIEL TECHNICAL MANUAL BEFORE OPERATING UNIT OR PERFORMING MAINTENANCE. ALWAYS PROVIDE SERIAL NUMBER WHEN ORDERING PARTS A-14766 1. VVCP Dimension Plate. 2. VVCP Data Plate 3. Mechanical Inspector Plate & Frame Serial Number Stamp 1 2 3 Throw #2 Throw #4 Throw #6 8 9 Compressor Top View CAUTION SEVERE PERSONAL INJURY AND PROPERTY DAMAGE CAN RESULT IF PRESSURE SYSTEM IS NOT COMPLETELY VENTED BEFORE LOOSENING THE BOLTS ON FLANGES, HEADS, VALVE CAPS, PACKING. CONSULT ARIEL TECHNICAL MANUAL BEFORE PERFORMING ANY MAINTENANCE. A-0463 DIST. BLK SEC@ RPM THROW CYCLE TIME AT APPLIED RPM. SEE LUBE SHEET FOR CYCLE TIME AT DIFFERENT RPM. DIST. BLK SEC@ RPM THROW INCREASE FLOW PUMP ADJUSTMENT A-16622 www.arielcorp.com INCREASE FLOW 4 A-719 ROTATION ARIEL CORPORATION ARIEL FRAME MODEL FRAME SERIAL NUMBER STROKE *FRAME RATED SPEED (RPM) MINIMUM SPEED (RPM) CAUTION SEVERE PERSONAL INJURY AND PROPERTY DAMAGE WILL RESULT IF SUCTION AND DISCHARGE VALVES ARE NOT INSTALLED IN THEIR PROPER LOCATION. A-0464 MAXIMUM ROD LOAD TENSION MAXIMUM ROD LOAD COMPRESSION ARIEL SHIPPING DATE NORMAL LUBE OIL PRESSURE MAXIMUM LUBE OIL TEMPERATURE LUBE OIL PRESSURE SHUTDOWN SETTING *MAXIMUM UNIT SPEED IS THE LOWER OF FRAME OR CYLINDER RATED SPEED CONSULT ARIEL TECHNICAL MANUAL BEFORE OPERATING UNIT OR PERFORMING MAINTENANCE. ALWAYS PROVIDE SERIAL NUMBER WHEN ORDERING PARTS A-14766 CYCLE TIME AT APPLIED RPM. SEE LUBE SHEET FOR CYCLE TIME AT DIFFERENT RPM. DIST. BLK SEC@ RPM THROW DIST. BLK SEC@ RPM THROW PUMP ADJUSTMENT A-16622 7 FILTER CARTRIDGE REPLACEMENT INSTRUCTIONS (1) CHANGE FILTER ELEMENT(S) EVERY 6 MONTHS - 4000 HRS. OR 15 PSI (1.0 BAR) DIFFERENTIAL AT NORMAL OPERATING TEMPERATURE. (2) REMOVE 3/4” NPT DRAIN LUG AND DRAIN COMPLETELY. (3) DURING DRAINING, OPEN 3/4” NPT VENT AND REMOVE TOP COVER. (4) REMOVE SPRING PLATE ASSEMBLY AND STRAINER TUBE. (5) AFTER OIL HAS DRAINED COMPLETELY, REMOVE ELEMENT(S). (6) INSPECT INTERIOR OF VESSEL. (7) PLACE NEW ELEMENT(S) OVER SEAT IN BOTTOM OF VESSEL. (8) INSERT STRAINER TUBE AND REINSTALL SPRING PLATE ASSEMBLY. (9) INSPECT COVER O-RING. INSTALL COVER. TORQUE NUTS TO 70-80 LB-FT. (95-110 NM). (10) CLOSE DRAIN AND FILL VESSEL. RELEASE TRAPPED AIR THROUGH VENT. CHECK FOR LEAKS. A-3568 A-16623 THROW(S) PUMP ADJUSTMENT DIST. BLOCK CYCLE TIME AT SECONDS SECONDS SECONDS SECONDS APPLIED SPEED OF RPM SEE LUBE SHEET FOR CYCLE TIME AT DIFFERENT RPM INCREASE FLOW THROW(S) DIST. BLOCK CYCLE TIME AT APPLIED SPEED 3/11 PAGE ix A-719 OF RPM ROTATION SECONDS CE CE ARIEL CORPORATION BORE STROKE HE HE CYLINDER SERIAL NO. A-0465 CLASS RATED RPM PIST. END CL. MIN. VOL. CL. (%) MAX. ALLOWABLE WORKING PRESS. (MAX. RELIEF VALVE SETTING) ARIEL CORPORATION BORE CLASS STROKE RATED RPM MAX. ALLOWABLE WORKING PRESS. (MAX. RELIEF VALVE SETTING) PIST. END CL. HE CE MIN. VOL. CL. (%) HE CE CYLINDER SERIAL NO. A-0465 ARIEL CORPORATION BORE CLASS STROKE RATED RPM MAX. ALLOWABLE WORKING PRESS. (MAX. RELIEF VALVE SETTING) PIST. END CL. HE CE MIN. VOL. CL. (%) HE CE CYLINDER SERIAL NO. A-0465 SECONDS ARIEL CORPORATION BORE CLASS STROKE RATED RPM MAX. ALLOWABLE WORKING PRESS. (MAX. RELIEF VALVE SETTING) PIST. END CL. HE MIN. VOL. CL. (%) HE CYLINDER SERIAL NO. A-0465 A-0755 ARIEL CORPORATION VVCP S.N. CYL. BORE BASE VOL. VARIABLE VOL. VVCP MAWP TOTAL TRAV. OR TURNS A-0755 ARIEL CORPORATION VVCP S.N. CYL. BORE BASE VOL. VARIABLE VOL. VVCP MAWP TOTAL TRAV. OR TURNS A-0755 ARIEL CORPORATION VVCP S.N. CYL. BORE BASE VOL. VARIABLE VOL. VVCP MAWP TOTAL TRAV. OR TURNS A-12927 ARIEL CORPORATION FULLY CLOSED A = FULLY OPEN A = A A REMOVE ALUMINUM THREAD PROTECTOR WHERE APPLICABLE VVCP S.N. A-12927 ARIEL CORPORATION FULLY CLOSED A = FULLY OPEN A = A A REMOVE ALUMINUM THREAD PROTECTOR WHERE APPLICABLE VVCP S.N. A-12927 ARIEL CORPORATION FULLY CLOSED A = FULLY OPEN A = A A REMOVE ALUMINUM THREAD PROTECTOR WHERE APPLICABLE VVCP S.N. SECONDS SEE LUBE SHEET FOR CYCLE TIME AT DIFFERENT RPM FIGURE i-1 Separable Guide Compressor Throw and Data Plate Locations - Typical OR 4. Compressor Drive End 5. Rotation Direction Plate 6. Cylinder Data Plate Throw #1 Throw #3 Throw #5 5 6 Auxiliary End Front Views SECONDS CE CE A-16623 THROW(S) PUMP ADJUSTMENT DIST. BLOCK CYCLE TIME AT SECONDS SECONDS SECONDS SECONDS APPLIED SPEED OF RPM SEE LUBE SHEET FOR CYCLE TIME AT DIFFERENT RPM INCREASE FLOW A-16623 PUMP ADJUSTMENT INCREASE FLOW 7. Compressor Auxiliary End 8. Compressor Data Plate 9. Force Feed Lubricator Data Plate
Page 1: Maintenance and Repair Manual For J
Page 4 and 5: For Models: JGE:H:K:T Oil Strainer.
Page 6 and 7: For Models: JGE:H:K:T SECTION 5 - S
Page 8 and 9: For Models: JGH:E:K:T FIGURE 4-23
Page 12 and 13: For Models: JGH:E:K:T Ariel Contact
Page 14 and 15: Section 1 - Tools For Models: JGH:E
Page 16 and 17: Section 1 - Tools For Models: JGH:E
Page 18 and 19: Section 2 - Instrumentation For Mod
Page 32 and 33: Section 3 - Maintenance For Models:
Page 58 and 59: Section 4 Part Replacement For Mode
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Section 4 Part Replacement For Mode
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Section 5 - Start Up For Models: JG
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Section 6 - Troubleshooting For Mod
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Section 6 - Troubleshooting For Mod
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Appendix A Ariel Fasteners and Torq
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Appendix B - Clearances For Models:
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Appendix C - Frame Specifications F
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Appendix C - Frame Specifications F
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Appendix D Compressor Clearance, Oi
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Heavy Duty Balanced Opposed Compressors - Ariel Corporation

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