Food Safety Magazine - June/July 2013
Food Safety Magazine - June/July 2013
Food Safety Magazine - June/July 2013
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Process control<br />
By Richard F. Stier and John G. Surak, Ph.D.<br />
Understanding the “Other”<br />
Clauses of ISO 22000<br />
A closer look at ISO 22000<br />
The ISO 22000 standard “<strong>Food</strong> <strong>Safety</strong> Management<br />
Systems — Requirements for Any<br />
Organization in the <strong>Food</strong> Chain” is just what<br />
the title says it is: a food safety management<br />
system (FSMS) with emphasis on the words<br />
management and system. Since this standard was issued in<br />
September 2005, it has been widely adopted globally. At<br />
the time this article was being prepared, over 2,400 companies<br />
throughout the world had received ISO 22000<br />
certifications or its offspring, <strong>Food</strong> <strong>Safety</strong> System Certification<br />
(FSSC) 22000. FSSC 22000 is basically the ISO<br />
22000 standard plus ISO 22002-1:2009 “Prerequisite<br />
programmes on food safety – Part 1: <strong>Food</strong> manufacturing.”<br />
FSSC 22000 was developed to meet the benchmarking<br />
requirements for the Global <strong>Food</strong> <strong>Safety</strong> Initiative<br />
(GFSI) (see “GFSI-Benchmarked Audit Schemes,”<br />
p. 20). GFSI felt that ISO 22000 did not provide<br />
sufficient guidance to companies for the prerequisite<br />
programs. Besides those companies seeking certification<br />
of an FSMS, there are many that utilize ISO 22000 as<br />
a framework to develop an FSMS but have elected not<br />
to spend the money on certification. Buyers throughout<br />
the world now mandate that their suppliers adopt one of<br />
the GFSI-approved audit schemes to ensure the safety of<br />
what they are purchasing.<br />
The building blocks of the ISO 22000 standard are:<br />
1. Hazard Analysis and Critical Control Points (HAC-<br />
CP) as defined in the Codex <strong>Food</strong> Hygiene document<br />
2. Prerequisite programs that define the basic conditions<br />
to maintain an hygienic environment<br />
3. The components that are needed to<br />
have an effective management<br />
system<br />
The final building block is based<br />
on ISO 9001:2000 and ISO 9001:2008<br />
“Quality management systems – Requirements.”<br />
It is these elements that<br />
have occasionally given companies,<br />
especially in the U.S., some problems.<br />
By this, we mean there are some clauses<br />
that are literally a new paradigm for<br />
these operators. The FSSC 22000<br />
management system is more than a<br />
superenhanced food safety system. It is<br />
a system that defines how food safety<br />
must be managed in the company.<br />
Building a successful FSMS using either<br />
ISO 22000 or FSSC 22000 is a multistep<br />
process. Figure 1 shows the process<br />
from management commitment to certification.<br />
The different clauses in ISO 22000<br />
may be seen in “ISO Clauses,” p. 20.<br />
The specific clauses that have given<br />
people some problems include:<br />
• Management responsibility, specifically<br />
management commitment,<br />
communication and management<br />
review<br />
• Human Resources — Competence<br />
and work environment<br />
• FSMS verification, specifically internal<br />
audits, process validation,<br />
prerequisite program verification and<br />
continual improvement<br />
Processors generally understand<br />
how to develop, implement and document<br />
an HACCP program. It has been<br />
25 years since the Codex <strong>Food</strong> Hygiene<br />
document and since the National<br />
Advisory Committee on Microbiological<br />
Criteria for <strong>Food</strong>s published their<br />
harmonized HACCP documents. Since<br />
that time, HACCP has been driven by<br />
economic and regulatory pressures. In<br />
the U.S., HACCP has been mandated<br />
for seafood, meat and poultry, as well<br />
as by buyers for all types of industries.<br />
However, it will be mandatory for all<br />
16 F o o d S a f e t y M a g a z i n e