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Maintenance Changing the Master Filter/Dryer Use the procedure in this section to change the master filter/dryer. • Wear safety goggles and protective gloves, user and bystander. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses. If any refrigerant gets into the eyes, flush with water and seek a doctor's aid immediately, even though irritation may cease. • Do not remove master filter while under pressure. Perform maintenance procedure for removing master filter in this section. • Prevent refrigerant from contacting the skin. • Read, understand and follow Safety Information in the front of this manual. 1. Turn off the power to your Kool Kare unit. 2. Release hook and loop strap around the body of the master filter. Figure 3-2: Master Filter 3. Remove the master filter. 3 Dispose of the filter according to local, state and federal regulations that apply in your area. 4. Unscrew the two hose fittings from the master filter. 5. Install new master filter, matching direction of FLOW on filter with flow decal on cabinet. 6. Attach fittings hand tight. 7. Mount master filter securely by tightening hook and loop strap. 8. Check for leaks. 3-6

Maintenance Compressor Maintaining the Compressor The oil in the compressor assembly must be changed quarterly to prolong compressor life (change the oil annually if you have the high performance vacuum pump option). The optional oil change kit is recommended. For additional information refer to Replacement Parts in this chapter. All parts necessary to change the compressor oil are included in this kit. 1. Perform a Recycle on the service hoses. For additional information refer to Chapter 2–Evacuating Service Hoses. 2. Wait for COMPLETED! to display. 3. Turn the power off and unplug your Kool Kare unit from the electrical outlet. 4. Remove the screws holding the rear cover. 5. Remove the rear cover. Figure 3-3: Compressor A – Outlet Line Connection at Compressor B – Input Line Connection at Compressor C – Outlet Line D – Process Line E – Input Line F – Compressor Retaining Nut G – Process Line Connection at Compressor 3-7

Maintenance<br />

Compressor<br />

Maintaining the Compressor<br />

The oil in the compressor assembly must be changed quarterly<br />

to prol<strong>on</strong>g compressor life (change the oil annually if you have<br />

the high performance vacuum pump opti<strong>on</strong>). The opti<strong>on</strong>al oil<br />

change kit is recommended. For additi<strong>on</strong>al informati<strong>on</strong> refer to<br />

Replacement Parts in this chapter. All parts necessary to<br />

change the compressor oil are included in this kit.<br />

1. Perform a Recycle <strong>on</strong> the service hoses. For additi<strong>on</strong>al<br />

informati<strong>on</strong> refer to Chapter 2–Evacuating Service<br />

Hoses.<br />

2. Wait for COMPLETED! to display.<br />

3. Turn the power off and unplug your Kool Kare unit from<br />

the electrical outlet.<br />

4. Remove the screws holding the rear cover.<br />

5. Remove the rear cover.<br />

Figure 3-3: Compressor<br />

A – Outlet Line C<strong>on</strong>necti<strong>on</strong> at Compressor<br />

B – Input Line C<strong>on</strong>necti<strong>on</strong> at Compressor<br />

C – Outlet Line<br />

D – Process Line<br />

E – Input Line<br />

F – Compressor Retaining Nut<br />

G – Process Line C<strong>on</strong>necti<strong>on</strong> at Compressor<br />

3-7

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