here - Snap-on Equipment
here - Snap-on Equipment here - Snap-on Equipment
Safety Information Risk of injury. • This equipment should be operated by qualified personnel only. • Use this equipment only as described in this manual. Use only the manufacturer’s recommended attachments. • Do not operate equipment with a damaged cord or if the equipment has been dropped or damaged, until it has been examined by a qualified service representative. Care should be taken to arrange the power cord so that it will not be tripped over or pulled. • Always unplug equipment from electrical outlet when not in use. Never use the cord to pull the plug from the outlet. Grasp the plug and pull to disconnect. • Let the equipment cool completely before putting it away. Loop the power cord loosely in proper location when storing. Operation of your KOOL KARE unit by anyone other than qualified personnel may result in injury. Risk of refrigerant leakage. • Hose couplings are not self closing. Always close the valves on the gauge set before disconnecting a hose. Loosened hose couplings can leak refrigerant into the atmosp
Table of Contents Safety ........................................................................................................................................................ I Introduction ........................................................................................................................................ 1-1 Refrigerant Gases .................................................................................................................... 1-2 Refrigerant Handling .................................................................................................... 1-3 Refrigerant Safety ...................................................................................................... 1-3 Refrigerant Substitute Warning .................................................................................... 1-4 Refrigerant Oils .......................................................................................................... 1-5 Refrigerant Oil Safety .................................................................................................. 1-5 Functional Description .............................................................................................................. 1-6 Front View .................................................................................................................. 1-6 Back View .................................................................................................................. 1-8 R-134a Accessories .................................................................................................... 1-9 Particle Filter Assembly ............................................................................................ 1-10 Specifications .......................................................................................................................... 1-10 General .................................................................................................................... 1-10 Operating .................................................................................................................. 1-10 Storage .................................................................................................................... 1-11 Capacities ................................................................................................................ 1-11 Language Selection ................................................................................................................ 1-12 Installation and Operation .......................................................................................................... 2-1 Component Identification ............................................................................................ 2-1 Installation ................................................................................................................................ 2-1 Preparing and Installing Recovery Tank ...................................................................... 2-1 Adding Refrigerant to Kool Kare ................................................................................ 2-4 Operation .................................................................................................................................. 2-6 Preliminary Checks ...................................................................................................... 2-7 Connecting Service Hoses To Vehicle ........................................................................ 2-8 Full Sequence Program .............................................................................................. 2-9 Recycle Only Program ........................................................................................ 2-10 Vacuum Only Program ........................................................................................ 2-11 Charge Only Program .......................................................................................... 2-12 Displaying Refrigerant Amount .................................................................................. 2-13 Removing Recovery Tank .......................................................................................... 2-14 Evacuating Service Hoses ........................................................................................ 2-14 Maintenance ................................................................................................................................ 3-1 Equipment Tips .......................................................................................................... 3-1 Maintaining the Oil Separator Bowl .......................................................................................... 3-2 Metal Oil Separator Bowl ............................................................................................ 3-2 Master Filter .............................................................................................................................. 3-4 Moisture Indicator ........................................................................................................ 3-4 Oil Separator Bowl Maintenance Schedule .................................................................. 3-5 Changing the Master Filter/Dryer ................................................................................ 3-6 Compressor .............................................................................................................................. 3-7 Maintaining the Compressor ........................................................................................ 3-7 High Performance Vacuum Pump ............................................................................................ 3-8 Maintaining the High Performance Vacuum Pump ...................................................... 3-9 Particle Filter Maintenance ...................................................................................................... 3-9 Tank Particle Filter .................................................................................................... 3-10 Prolonged Storage of Kool Kare ............................................................................................ 3-10 Troubleshooting ...................................................................................................................... 3-11 Replacement Parts .................................................................................................... 3-13 Optional Accessories ................................................................................................ 3-13 i
- Page 1: USER’S MANUAL Kool Kare
- Page 4 and 5: Part Number ZEEAC304D Revision A ©
- Page 6 and 7: Safety Information The signal word
- Page 8 and 9: Safety Information Oil (Lubricant)
- Page 12 and 13: ii Table of Contents
- Page 14 and 15: Trademark and Copyright Information
- Page 16 and 17: Using This Manual Safety Messages S
- Page 18 and 19: viii Using This Manual
- Page 20 and 21: Introduction Refrigerant Gases Halo
- Page 22 and 23: Introduction Refrigerant Substitute
- Page 24 and 25: Introduction Functional Description
- Page 26 and 27: Introduction Back View Figure 1-2:
- Page 28 and 29: Introduction Particle Filter Assemb
- Page 30 and 31: Introduction Language Selection Wit
- Page 32 and 33: 1-14 Introduction
- Page 34 and 35: Installation and Operation 3. Conne
- Page 36 and 37: Installation and Operation Adding R
- Page 38 and 39: Installation and Operation Operatio
- Page 40 and 41: Installation and Operation Connecti
- Page 42 and 43: Installation and Operation — If t
- Page 44 and 45: Installation and Operation Charge O
- Page 46 and 47: Installation and Operation Removing
- Page 48 and 49: Maintenance Maintaining the Oil Sep
- Page 50 and 51: Maintenance Master Filter The maste
- Page 52 and 53: Maintenance Changing the Master Fil
- Page 54 and 55: Maintenance • Wear safety goggles
- Page 56 and 57: Maintenance Figure 3-4: Particle Fi
- Page 58 and 59: Maintenance Symptom Possible Cause
Safety Informati<strong>on</strong><br />
Risk of injury.<br />
• This equipment should be operated by qualified<br />
pers<strong>on</strong>nel <strong>on</strong>ly.<br />
• Use this equipment <strong>on</strong>ly as described in this<br />
manual. Use <strong>on</strong>ly the manufacturer’s<br />
recommended attachments.<br />
• Do not operate equipment with a damaged cord or<br />
if the equipment has been dropped or damaged,<br />
until it has been examined by a qualified service<br />
representative. Care should be taken to arrange<br />
the power cord so that it will not be tripped over<br />
or pulled.<br />
• Always unplug equipment from electrical outlet<br />
when not in use. Never use the cord to pull the<br />
plug from the outlet. Grasp the plug and pull to<br />
disc<strong>on</strong>nect.<br />
• Let the equipment cool completely before putting<br />
it away. Loop the power cord loosely in proper<br />
locati<strong>on</strong> when storing.<br />
Operati<strong>on</strong> of your KOOL KARE unit by any<strong>on</strong>e other<br />
than qualified pers<strong>on</strong>nel may result in injury.<br />
Risk of refrigerant leakage.<br />
• Hose couplings are not self closing. Always close<br />
the valves <strong>on</strong> the gauge set before disc<strong>on</strong>necting<br />
a hose.<br />
Loosened hose couplings can leak refrigerant into<br />
the atmosp<str<strong>on</strong>g>here</str<strong>on</strong>g>.<br />
Misdiagnosis may lead to incorrect or improper repair<br />
and/or adjustment.<br />
• Do not rely <strong>on</strong> erratic, questi<strong>on</strong>able, or obviously<br />
err<strong>on</strong>eous test informati<strong>on</strong> or results. If test<br />
informati<strong>on</strong> or results are erratic, questi<strong>on</strong>able, or<br />
obviously err<strong>on</strong>eous, make sure that all<br />
c<strong>on</strong>necti<strong>on</strong>s are correct and that the test<br />
procedure was performed correctly. Refer also to<br />
the Maintenance/Troubleshooting secti<strong>on</strong> and<br />
perform tests and make repairs as required. If<br />
test informati<strong>on</strong> or results are still suspicious, do<br />
not use them for diagnosis. C<strong>on</strong>tact your <str<strong>on</strong>g>Snap</str<strong>on</strong>g>-<strong>on</strong><br />
Representative.<br />
Improper repair and/or adjustment may cause<br />
vehicle or equipment damage or unsafe operati<strong>on</strong>.<br />
SAVE THESE INSTRUCTIONS<br />
VI
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