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JULY / AUGUST 2013<br />

<strong>When</strong><br />

<strong>Disaster</strong><br />

<strong>Strikes</strong><br />

Social Media: Get Involved or Move Out of the Way<br />

SHOP PROFILE<br />

PG. 22<br />

SHOP PROFILE<br />

PG. 38<br />

LEADERSHIP INSIGHTS<br />

PG. 26<br />

Applied Engineering, Inc.<br />

Getting a Better Grip on Toolholding Systems<br />

with Haimer USA<br />

Hibbing Fabricators, Inc.<br />

Progressing on the Cloud with Epicor<br />

Marketing, Sales, and Service


Single setup<br />

Machine 5 sides<br />

Universal Edition<br />

Repeat (max profit)<br />

The UMC-750 | 3+2 machining | Affordable Haas price.<br />

Visit Us At:<br />

gister at www.productivity.com<br />

ReProductivity’s<br />

Oktoberfest<br />

20 13<br />

Sept.<br />

Tool Show<br />

24-26 th<br />

Haas Factory Outlet<br />

A Division of Productivity, Inc.<br />

15200 25th Ave. North, Suite 120, Minneapolis, MN 55447<br />

Tel: 763-742-1263 • Fax: 763-476-4092<br />

www.HaasCNC.com<br />

430<br />

MINNESOTA I 15150 25th Ave. N., Plymouth, MN 55447<br />

p: 763.742.1263 I e: hfomn@productivity.com


KEEP YOUR BUILDING<br />

COOL<br />

KEEP YOUR BUILDING<br />

and<br />

ENERGY EFFICIENT<br />

ACCELERATE YOUR PAYBACK. Because<br />

today’s new high-efficiency cooling systems are much<br />

more energy efficient than older systems, it makes sense<br />

to consider a cooling upgrade. Especially since Xcel Energy<br />

offers rebates that can offset your initial equipment costs<br />

and speed up your payback.<br />

Visit ResponsibleByNature.com/Business or call an<br />

energy efficiency specialist at 1-800-481-4700.<br />

ResponsibleByNature.com/Business<br />

© 2013 Xcel Energy Inc.


HOW MANY BANKS<br />

DO YOU KNOW THAT<br />

ARE OWNED BY A GUY<br />

WHO UNDERSTANDS<br />

MANUFACTURING?<br />

FC060313 CA060313<br />

<strong>Precision</strong><br />

<strong>Manufacturing</strong><br />

w w w . p m - m n . c o m<br />

Supporting <strong>Minnesota</strong> in becoming the world leader in precision<br />

contract manufacturing and related technologies.<br />

Editor & Publications Manager Amy Slettum<br />

Sales Manager<br />

Bill Remes<br />

Designer & Art Director<br />

Severyn Skoug<br />

www.frandsenbank.com<br />

MEMBER<br />

FDIC<br />

We understand manufacturing and how<br />

to finance it. To talk to a business banker<br />

who speaks your language, contact<br />

Eric Gundersen at 651.407.5726.<br />

MINNESOTA PRECISION MANUFACTURING ASSOCIATION<br />

5353 Wayzata Blvd., Suite 350 • Minneapolis, MN 55416<br />

952.564.3041 • www.mpma.com<br />

MPMA OFFICERS<br />

President<br />

Kimberly Arrigoni, Haberman Machine, Inc.<br />

Vice President<br />

Treasurer<br />

Secretary<br />

Executive Director<br />

Associate Director<br />

Daniel Meyer, International <strong>Precision</strong> Machining, Inc.<br />

Jennifer Salisbury, Mack Engineering Corp.<br />

Benjamin Rashleger, WSI Industries, Inc.<br />

Jaime Nolan, CAE<br />

Luann Bartley<br />

DENNIS FRANDSEN, owner of Frandsen<br />

Bank & Trust, Plastech Corporation, Miller<br />

<strong>Manufacturing</strong> and Industrial Netting<br />

EDITORIAL COMMITTEE<br />

Chair, Editor-in-Chief<br />

Brenda Kyle - blk@sppa.com<br />

Luke Bame - lukebam@lubetech.com<br />

Daniel Damas - dand@plasticsintl.com<br />

Michelle Gates - mgates@bpkz.com<br />

Chuck Remillard - chuckr@kurt.com<br />

Ted Roberts - troberts@robertsautomatic.com<br />

Andrew Skoog - andrew@hexpedite.com<br />

Fred Zimmerman - zimco@visi.com<br />

<strong>Precision</strong> <strong>Manufacturing</strong>, (ISSN 0273-7523) is published six times per year by<br />

IntrinXec Management Inc., 5353 Wayzata Blvd., Suite 350, Minneapolis, MN 55416.<br />

<strong>Precision</strong> <strong>Manufacturing</strong> is the only authorized regular publication of the<br />

<strong>Minnesota</strong> <strong>Precision</strong> <strong>Manufacturing</strong> Association (MPMA). Opinions and<br />

conclusions expressed in the magazine are those of the individual writer and<br />

do not necessarily reflect the official position of the MPMA or its officers.<br />

Advertising rates provided on request. Correspondence regarding the<br />

magazine, including industry news releases, photographs and press releases<br />

relating to precision manufacturing should be sent to <strong>Precision</strong> <strong>Manufacturing</strong>,<br />

Amy Slettum, c/o IntrinXec Management, Inc., 5353 Wayzata Blvd., Suite 350,<br />

Minneapolis, MN 55416. Electronic correspondence, including attached files<br />

in Word or plain text formats, may be sent to amy@mpma.com. Unsolicited<br />

materials will not be returned.<br />

POSTMASTER: Send address changes to: <strong>Precision</strong> <strong>Manufacturing</strong>, c/o IntrinXec<br />

Management, Inc., 5353 Wayzata Blvd., Suite 350, Minneapolis, MN 55416.<br />

For editorial, advertising or membership information:<br />

Phone: (952) 564-3041<br />

Fax: (952) 252-8096<br />

Copyright ©2013 <strong>Minnesota</strong> <strong>Precision</strong> <strong>Manufacturing</strong> Association.<br />

AWARDS<br />

- Association TRENDS 2009, 2010<br />

- American Graphic Design Award 2010<br />

- MSAE Award of Excellence. 2008, 2010<br />

MEMBERS OF<br />

follow us<br />

@ twitter.com/mpmajournal


CONTENTS July | August 2013<br />

11<br />

DEPARTMENTS<br />

Departments<br />

6 News Bytes<br />

7 MPMA Calendar<br />

9 President’s Letter<br />

43 Manufacturers’<br />

Marketplace<br />

44 MPMA Member<br />

Directory<br />

49 Advertisers’ Index<br />

COLUMNS<br />

Columns<br />

Features<br />

FEATURES<br />

16 Industry Profile: Productivity Inc<br />

Measuring Downtime to Maximize Uptime<br />

by Melissa DeBilzan<br />

22 Shop Profile: Applied Engineering, Inc.<br />

Getting a Better Grip on Toolholding Systems with Haimer USA<br />

by Melissa DeBilzan<br />

26 Leadership Insights Series<br />

Marketing, Sales, and Service<br />

by B Kyle, with contributions from Ellen Green<br />

36 Feature Story: Social Media<br />

Get Involved or Move Out of the Way<br />

by Dan Quattrini<br />

38 Shop Profile: Hibbing Fabricators, Inc.<br />

Progressing on the Cloud with Epicor<br />

by Melissa DeBilzan<br />

16 22 36 38<br />

20 Made in <strong>Minnesota</strong><br />

RES Specialty<br />

Pyrotechnics<br />

24 Who’s Who<br />

Roberts Family<br />

32 Best Practices<br />

CNC Machine<br />

Tool Probing<br />

40 Educator’s Corner<br />

An Unmanned<br />

American Dream<br />

E-CLUSIVES<br />

E-clusives<br />

E-clusives are online only<br />

@ www.pm-mn.com.<br />

Technology is Not The<br />

Problem - It is The Solution<br />

Saving the Next<br />

Generation of<br />

<strong>Manufacturing</strong> Workers<br />

3-D Printers An Emerging<br />

Industry<br />

July | August 2013 PRECISION MANUFACTURING | 5


CASH RAFFLE<br />

WIN UP TO $ 25k<br />

For the first time ever, MPMA is doing a 50/50<br />

cash raffle to raise money for the Foundation.<br />

MPMA is selling the raffle tickets now until the<br />

annual meeting on October 24, 2013, where the<br />

drawing will be held.<br />

The tickets are $100 each and there are 500 of<br />

them. Lets do the math: that means each person<br />

buying a ticket has a chance to win up to $25k!<br />

If all of the raffle tickets are sold, the MPMA<br />

Educational Opportunities Foundation will get<br />

$25k to help fund more technical education<br />

programs and scholarships!<br />

Purchase your raffle ticket(s) today by contacting<br />

Dave Fiedler at dc_fiedler@msn.com.<br />

NEWSBYTES<br />

Check out some of the latest news and events happening around MPMA and the manufacturing<br />

industry. If you have something you would like to submit for publishing to our news section, please email<br />

newsbytes@pm-mn.com. For more news and events be sure to check out www.pm-mn.com.<br />

$2 Mil.<br />

S A V E D<br />

ANNUALLY<br />

17.2<br />

MILLION<br />

J O B S<br />

33%<br />

OF JOBS<br />

With MnTAP’s assistance, <strong>Minnesota</strong> businesses have realized the<br />

reduction of over 18 million pounds of waste, 7.5 million<br />

kWh and 350 thousand therms of energy and conserved over<br />

42 million gallons of water. Combined, these reductions saved<br />

companies $2 million annually. Source: www.mntap.umn.edu<br />

<strong>Manufacturing</strong> supports an estimated 17.2 million jobs in<br />

the United States - about one in six private-sector jobs. Nearly<br />

12 million Americans (or 9 percent of the workforce) are employed<br />

directly in manufacturing.<br />

Source: Bureau of Labor Statistics (2012), with estimate of total employment supported by<br />

manufacturing calculated by NAM using data from the Bureau of Economic Analysis (2011).<br />

Each manufacturing job supports another 1.9 jobs elsewhere in the<br />

economy through supplier purchases and employee spending. In<br />

total, manufacturing accounts for nearly 850,000 jobs or 33<br />

percent of all jobs in <strong>Minnesota</strong>. Source: www.positivelyminnesota.com<br />

Attention Small Business Owners - Taxes Increase in MN<br />

<strong>Minnesota</strong> has one of the highest state income tax rates in the country. This impacts the ability of businesses to invest in their companies and employees as well as<br />

compete in the market. Companies are forced to raise prices or cut costs to offset these additional taxes—this may mean reducing the number of employees and/or<br />

paying lower salaries to existing employees. Contact your local legislator to voice your concern!<br />

RECENTLY IN THE NEWS<br />

Anoka Technical College …<br />

Congratulations to Nick Graff, director, Advanced Technology<br />

Center with Anoka Technical College for winning the<br />

Individual Achievement Award as a Customized Training<br />

employee at the annual CE/CT conference (MnCCECT).<br />

Graff won this for the many programs he has developed, his<br />

passion for the students and all of his hard work he has done<br />

over the past 7 years.<br />

Alexandria Technical and<br />

Community College …<br />

Congratulations to Alexandria Technical and Community<br />

College who was awarded the 2012-2013 <strong>Minnesota</strong> State<br />

Colleges and Universities (MnSCU) Academic and Student<br />

Affairs award for innovative partnering and collaboration.<br />

This award acknowledges ATCC’s participation in Distance<br />

<strong>Minnesota</strong>, an online consortium between four MnSCU<br />

institutions that enhances student access and opportunity.<br />

Matsuura Machinery USA …<br />

Matsuura Machinery has appointed Yamazen as its exclusive<br />

dealer in a 13-state territory consisting of Connecticut,<br />

Indiana, Kentucky, Maine, Massachusetts, Michigan, New<br />

Hampshire, Ohio, Rhode Island, Vermont, West Virginia and<br />

part of Illinois and Wisconsin. The partnership in expected to<br />

expand Matsuura’s business in the United States.<br />

Top Tool …<br />

Top Tool is pleased to announce the quality management<br />

system has been certified by SAI Global for ISO 13485:2003<br />

Certification. “Attaining ISO 13485 certification fits well with<br />

our manufacturing vision of offering inventive solutions for<br />

implantable medical devices and surgical instruments,” said<br />

Mark Erickson, president of Top Tool. “Control and managing<br />

risk are key and essential to developing innovative solutions<br />

for our medical customer base.”<br />

6 | PRECISION MANUFACTURING July | August 2013


MPMA EVENTS:<br />

JULY 2013<br />

JULY 16<br />

29TH ANNUAL OPEN<br />

GOLF CLASSIC<br />

Time: 1:00 p.m. -<br />

Shotgun Start<br />

Location: Tartan Park Golf Course<br />

11455 20th Street North<br />

Lake Elmo, MN 55042<br />

AUGUST 2013<br />

AUGUST 6<br />

MPMA BOARD MEETING<br />

Time: 3:30 - 5:00 p.m.<br />

Location: MPMA Office<br />

5353 Wayzata Blvd., Suite 350<br />

Minneapolis, MN 55416<br />

SEPTEMBER 2013<br />

SEPTEMBER 3<br />

MPMA BOARD MEETING<br />

Time: 3:30 - 5:00 p.m.<br />

Location: MPMA Office<br />

5353 Wayzata Blvd., Suite 350<br />

Minneapolis, MN 55416<br />

SEPTEMBER 19<br />

MN HORSE & HUNT CLUB<br />

Time:<br />

11:00 a.m. - 5:00 p.m.<br />

Location: MN Horse & Hunt Club<br />

2920 East 220th Street<br />

Prior Lake, MN 55372<br />

SEPTEMBER 26<br />

MPMA MEMBER PROGRAM<br />

Topic: Healthcare Reform<br />

Time:<br />

11:30 a.m. - 1:00 p.m.<br />

Location: MPMA Office<br />

5353 Wayzata Boulevard, Suite 350<br />

St. Louis Park, MN 55416<br />

SEPTEMBER 24<br />

MINNESOTA MANUFACTURING AWARDS<br />

Time:<br />

6:00 - 8:30 p.m.<br />

Location: Aria<br />

105 North First Street<br />

Minneapolis, MN 55401<br />

Hoff Online Auctions is your solution in the ever changing<br />

manufacturing environment. Whether your goal is to increase<br />

space, raise capital, or upgrade your current equipment;<br />

Hoff Online Auction’s proven “Machinery Exchange” sale is<br />

a great option. Our worldwide audience yields the best value<br />

for your equipment while our seamless process is minimally<br />

disruptive to your daily operations.<br />

No Upfront Costs. Proven Track Record.<br />

UPCOMING MACHINERY<br />

EXCHANGE DATES:<br />

JULY<br />

s m t w t f s<br />

1 2 3 4 5 6<br />

7 8 9 10 11 12 13<br />

14 15 16 17 18 19 20<br />

21 22 23 24 25 26 27<br />

28 29 30 31<br />

SEPTEMBER<br />

s m t w t f s<br />

1 2 3 4 5 6 7<br />

8 9 10 11 12 13 14<br />

15 16 17 18 19 20 21<br />

22 23 24 25 26 27 28<br />

29 30<br />

Listing Deadline Sale Start Date Sale End Date<br />

July 3rd<br />

August 28th<br />

For more information or if you<br />

would like a full calendar<br />

Contact Ryan Olson at 612.521.5500<br />

www.hoffonlineauctions.com<br />

612.521.5500<br />

1325 Quincy Street NE<br />

Minneapolis, MN 55413<br />

July 11th<br />

September 5th<br />

AUGUST<br />

s m t w t f s<br />

1 2 3<br />

4 5 6 7 8 9 10<br />

11 12 13 14 15 16 17<br />

18 19 20 21 22 23 24<br />

25 26 27 28 29 30 31<br />

CENTRAL MACHINE WORKS<br />

Complete Large Capacity Machine Shop<br />

Open Bidding July 10 to July 24<br />

• Mazak HD Lathe 30” x 320”<br />

• Mas V063 7’ x 20” Radial Arm Drill<br />

• Gray Planer Mill 24” x 56’ Table<br />

• Tooling Inspection More!<br />

www.hoffonlineauctions.com<br />

July 25th<br />

September 19th<br />

July | August 2013 PRECISION MANUFACTURING | 7


Save the Date<br />

2nd Annual<br />

Shoot for ScholarShipS<br />

Location:<br />

<strong>Minnesota</strong> Horse & Hunt Club<br />

2920 East 220th Street<br />

Prior Lake, MN 55372<br />

Date / Time:<br />

Thursday, September 19, 2013<br />

Registration - 11:00 a.m.<br />

Lunch - 11:30 a.m. – 12:30 p.m.<br />

Shoot - 1:00 – 5:00 p.m.<br />

Social / Raffle - 5:00 – 6:00 p.m.<br />

Shooters can purchase / rent supplies from the club<br />

$10 gun rental / $8 per 25 shells / $.50 ear plugs<br />

<strong>Minnesota</strong> <strong>Precision</strong> <strong>Manufacturing</strong> Association<br />

More details coming soon: www.mpma.com/shoot


Forging Ahead<br />

SUPPORTING THE EDUCATION FOUNDATION<br />

by Kimberly Arrigoni<br />

PRESIDENT’S LETTER<br />

KIMBERLY ARRIGONI<br />

Controller<br />

Haberman Machine<br />

KimA@habermanmachine.com<br />

Ahhh … the big moment of what to bring to Show and Tell Day has arrived at our house.<br />

Remember those days of bringing your most prized possession to school to show (or<br />

should we say “show off ” perhaps) to all of your friends?<br />

The suggestions have led to discussions, as the thought process has my 7 year-old thinking quite<br />

intently on what he should bring. I suggested fossilized shark teeth, because that sounded unique<br />

and cool, right? However, to my surprise that was old news, as “all the kids have seen shark teeth<br />

before.” Then I suggested some of his <strong>Minnesota</strong> Wild pictures and autographed pieces, and his<br />

thoughts were, “maybe,” because—little did I know—someone in his class already had brought real<br />

dinosaur bones. Then I wondered, whose show and tell this was becoming? So I let it go, because<br />

how can I trump dinosaur bones, right?<br />

Needless to say, days like these are special, and one that we all enjoy when it is our turn to show and tell.<br />

So, here’s my moment of show and tell for all of you. There have been many great discussions about the<br />

MPMA Educational Opportunities Foundation and how we need to take care of our own. A great need<br />

exists, now more than ever, for scholarships and program funding. The MPMA Foundation provides a<br />

wonderful opportunity for you to support the education of the future workforce.<br />

I would like to tell you the difference we are making by supporting various programs such as<br />

SkillsUSA and Supermileage, and providing scholarships to technical colleges, with a few thank<br />

you notes from funding recipients.<br />

A mother of a student at Hennepin Technical College writes: “Just a short note of thanks from<br />

the mom of a student. It takes a lot to get to college today, and we don’t have much to help him<br />

with. It also teaches him about giving to others. Thank you.”<br />

A student from Alexandria Technical and Community College writes: “Thank you very much<br />

for sponsoring the MN SkillsUSA and donating prize money. I am going to use the money to<br />

purchase some more tools and a top tool box for my job in Perham, Minn.”<br />

A student at Dunwoody writes: “Thank you for the gift of this scholarship. I always have been<br />

interested in how things are made and am very excited to have the opportunity to work in an<br />

industry that will allow me to fully examine my curiosities on how things work.”<br />

An instructor from Mahnomen High School writes: “We would like to thank you for your<br />

generous support of the Supermileage Competition. Without your donations and effort to support<br />

the competition, none of this would be possible. This has been an outstanding way to combine the<br />

vocational “hands on” classes with many of the math, science, engineering and physics classes. It<br />

blends the creative thinking with many real world problems.”<br />

These are just a few reasons out of the plethora that make a difference by contributing through<br />

time, talent, or treasure—our workforce depends on us investing in their future.<br />

Please consider one of these donation options: a private donation at any time, year-end giving,<br />

silent auction purchase(s) at the MPMA Annual meeting, and/or purchase a 50/50 cash raffle ticket<br />

(our most recent fundraising activity). Imagine winning a pool of cash up to $25,000 because you<br />

purchased one of 500 raffle tickets.<br />

For those of you wondering what my son brought to school ... It was something important to him,<br />

which represented a season of hard work in the Mites program of hockey—his trophy. A perfect<br />

example of how important a sense of pride is regardless of age.<br />

I am proud of the efforts of the MPMA Foundation and how far it has come in the efforts to raise<br />

money and to support education in <strong>Minnesota</strong>. We already have made a difference in many lives<br />

and we are just beginning a major effort to keep our industry in the forefront of many people<br />

and groups. We need to continue this effort and provide financial support for our industry<br />

foundation—taking care of our own and making a difference.<br />

PM<br />

July | August 2013 PRECISION MANUFACTURING | 9


State<br />

County<br />

Employee,<br />

vs.<br />

Your Company,<br />

SUMMONS<br />

Plaintiff,<br />

Defendant.<br />

District Court<br />

Judicial District<br />

Court File Number: 1234567890<br />

Case Type: Negligence<br />

Summons<br />

THIS SUMMONS IS DIRECTED TO THE BUSINESS OWNER.<br />

1. YOU ARE BEING SUED. The Plaintiff has started a lawsuit against you. The<br />

Plaintiff's Complaint against you is attached to this summons. Do not throw these papers away.<br />

They are official papers that affect your rights. You must respond to this lawsuit even though it<br />

may not yet be filed with the Court and there may be no court file number on this summons.<br />

2. YOU MUST REPLY WITHIN 20 DAYS TO PROTECT YOUR RIGHTS. You<br />

must give or mail to the person who signed this summons a written response called an Answer<br />

within 20** days of the date on which you received this Summons. You must send a copy of<br />

your Answer to the person who signed this summons located at:<br />

Too Busy To Protect Your Business?<br />

___________________________________.<br />

3. YOU MUST RESPOND TO EACH CLAIM. The Answer is your written response<br />

to the Plaintiff's Complaint. In your Answer you must state whether you agree or disagree with<br />

each paragraph of the Complaint. If you believe the Plaintiff should not be given everything<br />

asked for in the Complaint, you must say so in your Answer.<br />

Even the best businesses can have claims.<br />

Contact your local Federated representative to<br />

learn more about employment practices tools,<br />

like sample harassment and discrimination<br />

policies, designed to help protect you and<br />

your employees.<br />

4. YOU WILL LOSE YOUR CASE IF YOU DO NOT SEND A WRITTEN<br />

RESPONSE TO THE COMPLAINT TO THE PERSON WHO SIGNED THIS<br />

SUMMONS. If you do not Answer within 20 days, you will lose this case. You will not get to<br />

tell your side of the story, and the Court may decide against you and award the Plaintiff<br />

everything asked for in the complaint. If you do not want to contest the claims stated in the<br />

complaint, you do not need to respond. A default judgment can then be entered against you for<br />

the relief requested in the complaint.<br />

Visit www.federatedinsurance.com<br />

to find a representative near you.<br />

Federated Mutual Insurance Company • Federated Service Insurance Company* • Federated Life Insurance Company<br />

Owatonna, <strong>Minnesota</strong> 55060 • Phone: (507) 455-5200 • www.federatedinsurance.com<br />

*Not licensed in the states of NH, NJ, RI, and VT. © 2013 Federated Mutual Insurance Company


Part<br />

One<br />

Risk Management Series<br />

<strong>When</strong><br />

<strong>Disaster</strong><br />

<strong>Strikes</strong><br />

by Melissa DeBilzan<br />

July | August 2013 PRECISION MANUFACTURING | 11


COVER STORY<br />

November 8, 2011, started out as just another ordinary day at Kurt <strong>Manufacturing</strong>’s die casting facility in Fridley. The shop was busy,<br />

machines were humming, and workers were trying to keep up with orders. Suddenly, around 8:30 a.m., employees heard a loud “pop” in<br />

the operations area. They looked up and saw flames spreading across the ceiling.<br />

Several employees ran to the nearest fire extinguishers and attempted to put out the blaze, but the ceiling was too high; the fire<br />

retardant couldn’t reach the flames. Seconds later, the company’s sprinkler system kicked in, water and smoke began covering<br />

everything in sight. As several attempted to put out the fire on their own, 911 was called, the power was shut off, and the building<br />

was evacuated following safety protocols they had been taught.<br />

Just a few minutes earlier, it had been business as usual. Now employees were standing outside, unsure when they would be able to<br />

re-enter and get back to work. They heard sirens coming and watched as firefighters entered the building, climbed onto the roof and<br />

attached pumping equipment to the building sprinkler system. Meanwhile, cameras from several television news outlets arrived on the<br />

scene and a helicopter flew overhead. One reporter interviewed an employee about what happened.<br />

Soon after, firefighters had the blaze under control and began looking for clues to explain how it had started. They traced the source<br />

of the problem to some moisture from a water line that had sprung a leak that gotten into a ladle, causing an eruption of molten<br />

aluminum. The explosion reached the ceiling, igniting the insulation.<br />

That simple chain of events cost the company more than $100,000 in damages and hundreds of hours of lost production time. Ironically,<br />

much of the damage was due to the sprinkler system, which ran for 2 to 3 hours.<br />

“There was probably 4 to 6 inches of water on the floor,” said Steve Carlsen, president and CEO. “It was everywhere. A lot of the issue<br />

was around what had gotten wet and where the water had moved to. We knew we had a big job ahead of us.”<br />

PREPARING, NOT<br />

PREDICTING<br />

A fire wasn’t something Kurt could’ve predicted that<br />

morning, but it was something the company had prepared for.<br />

Concern for employee safety is their first priority. Beyond having<br />

adequate insurance coverage, Kurt provides ongoing safety<br />

training for employees. It welcomes annual inspections from the<br />

fire department and the company insurance provider each year<br />

to identify and eliminate potential fire hazards.<br />

Kurt also had a backup plan in place. As soon as he arrived<br />

on the scene, Carlsen began assembling a “re-deployment” team,<br />

which included dozens of maintenance technicians, electricians,<br />

and employees to help clean up the mess. It was all hands on<br />

deck. As a result, the company was able to resume much of its<br />

production by mid-afternoon.<br />

Though not every fire or disaster can be avoided, Carlsen said<br />

being prepared certainly helped minimize losses due to damage<br />

and lost productivity.<br />

“Certainly, planning and safety training were key,” he said.<br />

“Because we have extensive safety training, employees knew when<br />

and how to get out. They also had a clear understanding of where<br />

all the water valves, circuit breakers, and main electrical panels<br />

were so they could assist the fire department. And because the fire<br />

department had been doing yearly assessments of our building, they<br />

knew what they were getting into when they were called. They knew<br />

the dangers associated with water and molten aluminum baths.”<br />

Obviously, having adequate insurance coverage is another key<br />

component of disaster planning. Ray Newkirk, owner of Custom<br />

Mold and Design in New Hope and Team Vantage in Forest<br />

Lake, knows this firsthand. <strong>When</strong> he was owner of Tape Inc., a<br />

tooling and automation equipment manufacturer in Plymouth,<br />

he experienced a series of unforeseen disasters. In 1968, a fire<br />

spread through the building. In 1987, high winds ripped part of<br />

the roof off the building, exposing the production area to damage<br />

from several inches of rain. Some time later, an employee was<br />

caught embezzling tens of thousands of dollars in payroll checks.<br />

The damage from the fire and severe weather necessitated<br />

that the shop be shut down for several days. Yet the financial<br />

losses from these unforeseen events were relatively minimal.<br />

“You need to have full coverage,” Newkirk said. “The damage<br />

from one storm resulted in a $500,000 claim. And a very large<br />

amount of money was embezzled, but all it cost us was our<br />

deductible. Sure, preventive maintenance is very important, but<br />

those actions can only take you so far. Some things are going to<br />

happen despite your best planning and preventive actions. The fact<br />

that we had good insurance coverage made all the difference.”<br />

CAUGHT OFF GUARD<br />

Merit Enterprises, Inc., a metal plating company in Isle,<br />

<strong>Minnesota</strong>, wasn’t as fortunate. A fire destroyed the 25-yearold<br />

company on Friday, November 28, 2008—the day after<br />

Thanksgiving. It was never rebuilt.<br />

Mike Eye, the company’s president, never will forget receiving<br />

a call at 5:30 a.m. that morning from the local fire department.<br />

<strong>When</strong> he arrived at the facility a few minutes later, he could<br />

only stand by and watch as his family-owned business went up<br />

in flames. Meanwhile, authorities ordered the evacuation of<br />

several nearby homes, concerned that toxic chemicals were being<br />

leached into the air.<br />

“I was one of the first ones there,” Eye recalled. “It was bitterly<br />

cold that morning and very windy. The wind just pushed the fire<br />

through the building and burned the whole thing to the ground.<br />

Five different fire departments were called in, but it was too<br />

smoky to send anyone in.”<br />

[continued]<br />

July | August 2013 PRECISION MANUFACTURING | 13


COVER STORY<br />

TYPES OF<br />

CATASTROPHIC LOSSES<br />

1986-2005<br />

Tropical Storms / Hurricanes 47.5%<br />

Tornadoes 24.5%<br />

Winter Storms 7.8%<br />

Terrorism 7.7%<br />

Earthquakes 6.7%<br />

Wind / Hail / Flood 2.8%<br />

Fire 2.3%<br />

Civil Disorders .4%<br />

Utility Disruption .1%<br />

Water Damage .1%<br />

SOURCE: Institute for Business and Home Safety<br />

Protect Your Business from All<br />

Natural Hazards<br />

<br />

Protect Business Records and Inventory<br />

<br />

Install a Generator for Emergency Power<br />

Protect Your Property from Fire<br />

<br />

Dealing with Vegetation and<br />

Combustible Materials<br />

<br />

Replace Roofing with Fire-Resistant<br />

Materials<br />

Protect Your Property from Flooding<br />

<br />

Build With Flood Damage Resistant<br />

Materials<br />

<br />

Raise Electrical System Components<br />

<br />

Anchor Fuel Tanks<br />

<br />

Install Sewer Backflow Valves<br />

Protect Your Property from High Winds<br />

<br />

Maintain EIFS Walls<br />

<br />

Protect Windows and Doors with Covers<br />

<br />

Reinforce or Replace Garage Doors<br />

<br />

Remove Trees and Potential Windborne<br />

Missiles<br />

<br />

Secure Metal Siding and Metal Roofs<br />

<br />

Secure Built-Up and Single-Ply Roofs<br />

<br />

Secure Composition Shingle Roofs<br />

<br />

Brace Gable End Roof Framing<br />

Source: FEMA<br />

The company immediately was thrust<br />

into recovery mode. Eye began contacting<br />

employees, telling them they wouldn’t be<br />

reporting to work as normal on Monday.<br />

He also began contacting customers,<br />

telling them their parts were or weren’t<br />

available. Some of the parts on the<br />

loading dock, which was a good distance<br />

away from the fire, were salvaged. But the<br />

vast majority of parts were gone. Merit<br />

spent the holidays cleaning up after the<br />

disaster and working with customers to<br />

find different plating shops.<br />

Unfortunately, the cause of the fire<br />

was never identified. The damage was<br />

so severe that no evidence could be<br />

recovered. Eye is thankful that the shop<br />

was closed and no one was injured. But<br />

many of his vendors, customers, and<br />

employees suffered financial losses.<br />

“It would’ve cost $4 to $5 million to<br />

re-build,” he said. “The cost of the cleanup<br />

was way over what insurance was<br />

willing to cover. The following January, I<br />

had to tell our 35 employees that it didn’t<br />

make financial sense to reopen. That was<br />

a tough conversation. A lot of employees<br />

had invested decades of their professional<br />

careers with us.”<br />

Some employees found jobs at other<br />

plating shops. Others ended up changing<br />

career paths entirely. Eye found a job at<br />

Douglas Finishing in Alexandria, which<br />

is where he works today. He had been<br />

in negotiations to buy Merit Enterprises<br />

following the death of his father, who<br />

owned the company and had passed away<br />

just months earlier.<br />

LESSONS<br />

LEARNED<br />

In hindsight, Eye said he isn’t sure if<br />

anything could’ve stopped the fire from<br />

burning the building to the ground.<br />

However, the company did not have a<br />

properly installed sprinkler system, which<br />

may have been a contributing factor.<br />

With regard to insurance coverage,<br />

Newkirk’s advice is to work with an<br />

insurance consultant who is independent<br />

from any insurance agent. This person, he<br />

said, understands the insurance business,<br />

identifies the best coverage options, and<br />

negotiates the best prices. He noted that<br />

the best coverage plans often are not the<br />

cheapest. Newkirk continues to take steps<br />

to prepare for future disasters. “We have<br />

a disaster recovery plan in place that we<br />

review annually,” he said. “Today, if you<br />

sell to large companies, you have to show<br />

them that you have a good plan in place.”<br />

Finally, at Kurt, all fire extinguishers<br />

were replaced with ones that could<br />

reach the ceiling. The company also<br />

pays for a third-party assessment of the<br />

building each year to identify any fire,<br />

safety, or electrical safety hazards that<br />

may have been overlooked. Carlsen said<br />

this helps with insurance premiums and<br />

OSHA compliance as well. “All things<br />

considered, we were very fortunate that<br />

no one got hurt and the damages were<br />

relatively minor,” he said.<br />

EVERY COMPANY<br />

IS AT RISK<br />

Though it may not be viewed as a<br />

top priority when the focus is on getting<br />

the next shipment out the door, disaster<br />

planning plays a critical role in business<br />

continuity following a fire, natural disaster,<br />

or other serious disruption to operations.<br />

Research shows at least 25 percent<br />

of small businesses never reopen after a<br />

major disaster; yet, more than half of small<br />

businesses operate without a continuity<br />

plan. That’s because many small business<br />

owners are overly optimistic about the<br />

likelihood of being affected by disasters.<br />

Like the lottery, however, no one can<br />

predict when it will happen.<br />

According to the National Fire<br />

Protection Association, more than<br />

40,000 fires involving industrial and<br />

manufacturing properties were reported<br />

to U.S. fire departments between 2006<br />

and 2010. Shop tools and industrial<br />

equipment were involved in about a third<br />

of the structure fires on those properties.<br />

Locally, at least 10 fires were reported by<br />

Minneapolis manufacturers in 2011 alone.<br />

Federated Insurance, which serves a<br />

large number of <strong>Minnesota</strong> manufacturers,<br />

said most of the fire-related claims it<br />

receives point to four leading causes:<br />

spontaneous combustion, improper use<br />

of electrical cords, careless smoking, and<br />

improper storage of flammable liquids.<br />

However, fire is just one type of<br />

disaster that will strike unsuspecting<br />

14 | PRECISION MANUFACTURING July | August 2013


COVER STORY<br />

manufacturers this year. The number one<br />

threat? Severe weather. Tornadoes and<br />

winter storms alone account for more<br />

than one-third of all disaster claims,<br />

according to the Institute for Business<br />

and Home Safety.<br />

In recent years, severe weather has been<br />

no stranger to <strong>Minnesota</strong>. June 17, 2010,<br />

proved to be the largest tornado outbreak<br />

in one day for <strong>Minnesota</strong> when 48 tornados<br />

ripped through homes and businesses. On<br />

May 22, 2011, a tornado swept through<br />

north Minneapolis, damaging thousands<br />

of structures and businesses. And 2012 was<br />

a year of extensive floods in northeast and<br />

central <strong>Minnesota</strong>.<br />

Finally, last winter was a perfect<br />

example of how heavy snow and ice can<br />

immobilize a region, city, and even a<br />

company for a brief period of time.<br />

“Aside from worker’s comp and autorelated<br />

claims, weather damage claims<br />

are the most common ones we see in<br />

terms of frequency and severity,” said<br />

Nate Oland, national account executive<br />

with Federated Insurance. “A lot of small<br />

business owners don’t plan for weatherrelated<br />

disasters because they hadn’t<br />

thought about it or they don’t know<br />

where to get the resources to prepare for<br />

them. But it’s important to plan ahead<br />

before it’s too late.”<br />

Experts recommend all small<br />

businesses have a business continuity<br />

plan, which provides a roadmap for<br />

responding to a variety of problems. The<br />

first step invariably is to identify critical<br />

assets and how to protect them—or at<br />

least minimize downtime—in the event<br />

of a major disaster.<br />

The Institute for Home and Business<br />

Safety has a property protection and<br />

recovery planning kit for small- to<br />

medium-size businesses that can be<br />

downloaded off its website free of charge.<br />

It includes a variety of forms and checklists<br />

that cover critical business functions, key<br />

equipment and machinery, key vendors<br />

and suppliers, voice/data communications,<br />

and other areas that need to be considered.<br />

The American Red Cross and FEMA have<br />

similar resources on their websites for<br />

small business owners.<br />

Finally, experts recommend small<br />

business owners take the time to sit down<br />

with their insurance agents and analyze<br />

whether their coverage is adequate each<br />

year. Many small business owners have<br />

insurance on the facilities themselves,<br />

for example, but not on the machines,<br />

computers, and other things inside. In<br />

fact, some experts recommend business<br />

owners take 10 minutes to walk through<br />

their companies with a camera or video<br />

camera to capture these contents. It’s far<br />

easier to replace items from a picture or<br />

tape than from memory.<br />

True, many manufacturers escape<br />

disaster or major disruptions each year.<br />

Yet they still can be impacted indirectly<br />

if disaster strikes a vendor or customer,<br />

causing materials to be unavailable<br />

or parts to be delayed. In 2012, major<br />

weather events such as Hurricane Sandy<br />

affected hundreds of businesses with<br />

floods, destruction, and extensive power<br />

outages. Though <strong>Minnesota</strong> was nowhere<br />

near the disaster, local manufacturers<br />

undoubtedly felt its effect.<br />

<strong>Disaster</strong>s can happen anywhere,<br />

anytime. It’s not a matter of if, but when<br />

and how they will affect your company. The<br />

question is, will your business be ready?<br />

This article is the first in a series of<br />

risk management articles and focuses on<br />

ways to protect physical property and<br />

assets from disasters. The next two articles<br />

will focus on ways to protect intellectual<br />

property and information technology as<br />

well as day-to-day operations that may<br />

result from sudden personnel changes. PM<br />

MELISSA DEBILZAN is a contributing writer<br />

for IntrinXec Management, Inc. She can be<br />

reached at melissa@mpma.com.<br />

DEVELOP A PLAN<br />

<br />

Keep phone lists of your key employees and customers with you, and provide copies to key staff members.<br />

<br />

If you have a voice mail system at your office, designate one remote number on which you can record messages for employees. Provide the number<br />

to all employees.<br />

<br />

Arrange for programmable call forwarding for your main business line(s). Then, if you can’t get to the office, you can call in and reprogram the<br />

phones to ring elsewhere.<br />

<br />

If you may not be able to get to your business quickly after an emergency, leave keys and alarm code(s) with a trusted employee or friend who is closer.<br />

<br />

Install emergency lights that turn on when the power goes out. They are inexpensive and widely available at building supply retailers.<br />

<br />

Back up computer data frequently throughout the business day. Keep a backup tape off site.<br />

<br />

Use UL-listed surge protectors and battery backup systems. They will add protection for sensitive equipment and help prevent a computer crash if<br />

the power goes out.<br />

Purchase a NOAA Weather Radio with a tone alert feature. Keep it on and when the warning signal sounds, listen for information about possible<br />

severe weather and protective actions to take.<br />

Source: American Red Cross<br />

July | August 2013 PRECISION MANUFACTURING | 15


Measuring Downtime to Maximize Uptime:<br />

A Novel Approach to Continuous Improvement<br />

Most shops know how many hours<br />

their employees are putting in each<br />

week. But how about their CNC<br />

machines? Do they know exactly how<br />

many hours their machines are sitting<br />

idle during any given hour, shift,<br />

month or year?<br />

Though machines are a company’s<br />

most expensive asset, they go on<br />

“breaks” for lengths of time and<br />

reasons that often go unnoticed. If<br />

employees were allowed to do this,<br />

efficiency and profitability would drop.<br />

It’s no different with machine tools.<br />

For this reason, Productivity Inc has<br />

developed Uptime-PRO ® , a CNC<br />

monitoring and reporting system that<br />

enables manufacturers to manage<br />

machine time as effectively as<br />

possible with all the data they need<br />

at their fingertips.<br />

Lost time is lost money. It’s that<br />

simple. With the right data, however,<br />

shops can take steps to identify<br />

problem areas, make changes and<br />

maximize machine time. Uptime-PRO<br />

is a cloud-based software program<br />

that automatically collects data from<br />

every machine tool on the shop floor<br />

and reports their utilization rates in<br />

real time.<br />

As a result, manufacturers can<br />

instantly see how many of their<br />

machines have been or currently<br />

are in production—anywhere at any<br />

time. They also can take a closer look<br />

at data from individual machines to<br />

determine when and why they aren’t<br />

in production more often during the<br />

day or week. The numbers often<br />

surprise management and engineers,<br />

spurring them to make changes that<br />

lead to greater efficiencies.<br />

“Almost every shop guesses they’re<br />

doing a lot better than they actually<br />

are,” said Productivity Account<br />

Manager Greg Raleigh. “The reality<br />

is there’s all kinds of wasted time that<br />

you aren’t aware of. You can walk out<br />

into a shop and think you’re making<br />

parts, but the numbers usually tell a<br />

different story.”<br />

<strong>When</strong> a privately-held manufacturer<br />

in Plymouth, <strong>Minnesota</strong>, recently<br />

16 | PRECISION MANUFACTURING July | August 2013


INDUSTRY PROFILE | PRODUCTIVITY INC<br />

><br />

July | August 2013 PRECISION MANUFACTURING | 17


INDUSTRY PROFILE | PRODUCTIVITY INC<br />

We are starting to gather enough data and are<br />

now able to question, change, investigate,<br />

resolve, and reward folks, and it relates to<br />

increasing production.<br />

- Curt O., Operations Project Manager<br />

Check out some<br />

of the reporting<br />

available to you. >>><br />

Time is money and your machines are on the clock.<br />

Productivity introduces Uptime-PRO, a low-cost system<br />

that monitors and measures CNC machine utilization,<br />

providing the data you need, to maximize efficiency<br />

and profitability.<br />

AUTOMATED<br />

• Continuously gathers uniform data from makers of all<br />

machines with a PLC or CNC control.<br />

• Generates reports on department and machine<br />

efficiency for any given time period.<br />

• Provides the ability to view capacity and utilization<br />

trends by shift, machine and department for up to 25<br />

months of data.<br />

ACCESSIBLE<br />

• Access data instantly from any web-enabled device—<br />

whether it’s your computer at work, or on your smart<br />

phone while traveling.<br />

AFFORDABLE<br />

• Requires very little capital investment or extra<br />

hardware; uses standard input/output modules.<br />

• Provides unlimited access to data and reports for a low<br />

monthly fee, no licenses, no maintenance fees and is a<br />

month to month subscription.<br />

• The smaller the company, the lower the cost.<br />

FLEXIBLE<br />

• Add or change machines as necessary.<br />

• Include department or shift goals.<br />

SECURE<br />

• Stores data and back-ups off site.<br />

• Protects privacy through secure password encryption.<br />

• Machine operator has no access to the data.<br />

Go to Uptime-Pro.com or call 763.302.9698<br />

for more information.<br />

18 | PRECISION MANUFACTURING July | August 2013


MADE IN MINNESOTA<br />

RES Specialty Pyrotechnics<br />

PLAYING WITH FIRE<br />

by Daniel Damas<br />

Left to right: Steve Coman, Camille Coman,<br />

Tracy Vanasek and Erv Haman.<br />

We all have our favorite memory of a<br />

firework show. Yours might have been over<br />

a particular holiday at home with the family,<br />

or maybe while visiting a theme park or,<br />

perhaps, when your favorite <strong>Minnesota</strong><br />

Twin hit a home run. Some might even say<br />

a concert by their favorite band provided<br />

the most memorable display of fireworks<br />

or pyrotechnics they have ever seen. For<br />

many of us, we enjoy the show, perhaps<br />

noting how cool it was, but never thinking<br />

about it again. That was not the case for one<br />

fellow <strong>Minnesota</strong>n, who as a former rocker<br />

hung up his guitar but never lost his love for<br />

playing with fire on the stage.<br />

Steve Coman had an inner spark that<br />

led him to build a hobby business in his<br />

garage and grow it into RES Specialty<br />

Pyrotechnics, a global leader in specialty<br />

pyrotechnics. RES not only puts on a<br />

great show, but also designs and builds<br />

standard and custom pyrotechnic devices<br />

that are in demand around the world.<br />

Leap of Faith<br />

Coman always had an interest in<br />

fireworks. After earning his Biology degree,<br />

from what was then known as St. Mary’s<br />

College in 1978, he went on to work in the<br />

medical device industry. While working at<br />

several prominent companies in <strong>Minnesota</strong>,<br />

he continued to tinker with his hobby<br />

fireworks business part time. Then one<br />

day, Coman had a chance to work with a<br />

well-known recording artist at Paisley Park<br />

Studios who needed help with pyrotechnics<br />

for his tour. Coman was able to wow<br />

audiences with his contributions to the<br />

concert tour—others started to take notice<br />

of his great work.<br />

In 1995, Coman took a leap of faith.<br />

He left a stable job and ventured out on<br />

his own to play with fire full time. It was<br />

a challenging time—some companies in<br />

the industry were going out of business<br />

at the same time he was getting started.<br />

His determination and passion, while<br />

working full-time by day, going home<br />

to have dinner with his wife, and then<br />

heading over to the shop for an action<br />

packed night, paid off.<br />

Coman not only continues to work with<br />

the music industry for their concert tours<br />

(i.e., KISS European tour this year), but also<br />

provides specialty pyrotechnics shows and<br />

products for major sporting events (i.e.,<br />

Twins, Vikings, Timberwolves, Gopher<br />

Football), theme parks, Las Vegas shows,<br />

corporate events (i.e. Target, ReMax, Cargill,<br />

Microsoft), power speakers, ad agencies, and<br />

pyrotechnic effects companies that travel<br />

with other shows and concerts. If you were<br />

tuned in for the London Olympics, you got<br />

to see Coman’s handy work firsthand!<br />

Making Connections<br />

Over time, Coman was able to make<br />

connections in the Far East. Today, about<br />

30 percent of his business comes from<br />

Japan, Thailand, Hong Kong, Taiwan, the<br />

Philippines, and Macau. This may sound<br />

counterintuitive, since the retail and large<br />

outdoor traditional fireworks products all<br />

come from Asia.<br />

Coman was able to differentiate<br />

himself by being a niche player in<br />

proximate or theatrical pyrotechnics. RES<br />

started off doing shows, but eventually<br />

started making specialty pyrotechnic<br />

products as well, including products that<br />

could be used indoors in close proximity<br />

to performers and audiences, and also<br />

could be choreographed or synchronized<br />

with a show or presentation.<br />

Coman now travels the world working<br />

with customers and other companies in<br />

coordinating shows and products. His<br />

demanding schedule still allows him<br />

to find time to support the American<br />

Pyrotechnics Association, having served<br />

as a past president. My conversation<br />

with Coman reminded me of something<br />

my father told me as a young man: “Do<br />

something you love and you will never<br />

work a day in your life.”<br />

Continued Growth<br />

RES Specialty Pyrotechnics is a truly<br />

unique company in <strong>Minnesota</strong>. As the<br />

services portion at RES continues to grow,<br />

and they are able to take on larger standing<br />

orders for repeat shows, RES continues<br />

to work with customers to help provide<br />

unique services with quick turnaround.<br />

The next time you are at a Twins,<br />

Vikings, Timberwolves, or Gopher<br />

Football game and you see the beautiful<br />

fireworks display in front of you after a<br />

win—think of our Made in <strong>Minnesota</strong><br />

RES Specialty Pyrotechnics—a hard<br />

working, <strong>Minnesota</strong> company that loves<br />

playing with fire.<br />

PM<br />

DANIEL DAMAS is with<br />

Plastics International. He<br />

can be reached at DanD@<br />

plasticsintl.com.<br />

20 | PRECISION MANUFACTURING July | August 2013<br />

sponsored by HEGMAN MACHINERY


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It’s who we are.<br />

Hegman Machinery was founded in <strong>Minnesota</strong> in 1982 by<br />

Ralph Hegman. We are proud to support our state’s strong,<br />

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We supply precision machine tools and related technology —<br />

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Contact us today to learn more.<br />

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Applied Engineering, Inc.<br />

GETTING A BETTER GRIP ON TOOLHOLDING<br />

SYSTEMS WITH HAIMER USA<br />

10 benefits of a Haimer<br />

shrink-fit system:<br />

1. Unsurpassed accuracy<br />

A properly produced shrink fit chuck can<br />

guarantee 0.00012” (3 microns) maximum runout<br />

at three times the cutting tool diameter.<br />

This accuracy is very repeatable from operator<br />

to operator and is guaranteed for life.<br />

2. Availability of slim profiles<br />

Shrink fit chucks are available with threedegree<br />

draft angles and very slim profiles.<br />

They also can be modified to be straight<br />

walled if needed, in order to prevent<br />

toolholder collision with the workpiece.<br />

3. Gripping torque<br />

A shrink fit chuck grips the cutting tool 360<br />

degrees around the shank. This leads to a<br />

very high gripping torque that prevents the<br />

cutting tool from moving during roughing or<br />

finishing operations. This greatly aids in the<br />

reduction of scrapped parts.<br />

4. Extended reach options<br />

Shrink fit chucks can utilize shrink fit<br />

extensions that provide the user with many<br />

options with standard products. <strong>When</strong><br />

machining deep cavities, one can place<br />

shrink fit extensions into standard shrink<br />

fit chucks, getting unsurpassed toolholder<br />

lengths with very little run-out.<br />

5. Balance repeatability and options<br />

Shrink fit chucks offer the best balance<br />

repeatability of any toolholding system<br />

on the market since there are no moving<br />

parts. In many cases, there is no need for<br />

additional balancing.<br />

6. Reduction of tool changing time/less<br />

toolholder accessory inventory<br />

Nothing beats the tool change time of shrink<br />

fit chucks if the process is joined with a<br />

capable inductive shrink fit machine. Tool<br />

changes can be done in 5 to 10 seconds,<br />

and most importantly, consistently. This<br />

allows the toolholder assembly more time<br />

in the machine making chips, than out of<br />

the machine waiting to be changed. Also, a<br />

shop needs very little additional toolholder<br />

accessory inventory (i.e., collets, nuts, seal<br />

disks, etc.). This simplifies the process.<br />

continued >>><br />

Like many shops, Applied<br />

Engineering, Inc., spends quite a bit<br />

of money on tools each year. So it<br />

was pleasantly surprised when a new<br />

toolholding system began doubling tool<br />

life and cutting overall costs.<br />

“We’re always looking at ways we<br />

can improve our processes,” said Greg<br />

Husman, the company’s optimization<br />

manager. “What we’ve found is that<br />

balancing and heat shrinking our<br />

toolholders give us repeatable and<br />

predictive results.”<br />

Based in Yankton, South Dakota,<br />

Applied Engineering is a 165-employee<br />

shop that specializes in short- and longrun<br />

aluminum components for several<br />

industries, mainly aerospace and aircraft.<br />

Many of those components are used in<br />

navigation and weather radar systems<br />

for commercial aircraft. The company<br />

also launched its own line of compound<br />

bows, making itself more diversified and<br />

competitive in a different market.<br />

With dozens of horizontal machining<br />

centers that rotate up to 20,000 RPMs,<br />

Applied Engineering knows that proper<br />

toolholding is critical to extending its tool<br />

life and investment. It’s also a key factor<br />

in machining accuracy and repeatability.<br />

But until recently, proper toolholding<br />

came at a high cost.<br />

Pressure is On<br />

Applied Engineering had been<br />

spending $40,000 per year on parts for<br />

its existing toolholding system, which<br />

required specially designed collets to be<br />

pressed into toolholders. Though the<br />

system achieved decent runout, the costs<br />

were difficult to justify.<br />

A few years ago, Applied Engineering<br />

began searching for a comparable system<br />

that was less expensive. It found one in<br />

2012, while visiting the Haimer USA<br />

booth at the IMTS show.<br />

Considered by many to be the<br />

industry standard for heat shrink<br />

toolholder systems and toolholders,<br />

Haimer’s shrink fit system claims to<br />

The Tool Dynamic TD 1002 Modular<br />

Balancing System from Haimer increases<br />

cutting volume, tool life and spindle life.<br />

have higher gripping torque, accuracy,<br />

and balance repeatability than do other<br />

systems. A key difference is that it uses<br />

heat rather than collets or hydraulics to<br />

grip a part. With the push of a button,<br />

the toolholder is heated up and the<br />

cutting tool is inserted. Then the holder<br />

is cooled down in 30 seconds. As a<br />

result, the toolholder and cutting tool<br />

become virtually one piece.<br />

Applied Engineering decided to<br />

give the Haimer system a try and the<br />

results were eye-opening. They reflected<br />

a dramatic improvement in runout,<br />

gripping force, and balance, the three<br />

main variables in toolholding. Tool life<br />

increased from 80 parts to more than 600<br />

parts on a consistent basis.<br />

“The Haimer system paid for itself<br />

in less than a year,” Husman said. “Not<br />

only have we increased tool life on many<br />

of our tools, but the quality of our parts<br />

is increasing just from the repeatability<br />

of tooling. We’ve also noticed an<br />

improvement in surface finishes and<br />

cycle times. Though we still use both<br />

systems in order to remain diversified,<br />

the Haimer system is a better fit and<br />

much more economical.”<br />

22 | PRECISION MANUFACTURING July | August 2013<br />

PAID SUPPLEMENT


SHOP PROFILE<br />

Another key benefit was balance<br />

repeatability and balance options. Because<br />

there are no moving parts with the shrink<br />

fit system, additional fine tuning is not<br />

often necessary. However, the company<br />

decided to purchase Haimer’s modular<br />

balancing system to improve tool life for<br />

its other toolholding system.<br />

“The balancer alone has helped us beat<br />

tool life expectations by at least 20 percent,”<br />

Husman said. “<strong>When</strong> combined with the<br />

shrink fit system, which helped us improve<br />

runout from .0007 to .0002 of an inch,<br />

we can achieve near perfect conditions.<br />

Haimer’s balancer can be used for any of<br />

our toolholdling systems; the heat shrinking<br />

just takes it one step further.”<br />

Because of the high gripping torque<br />

of the Haimer shrink fit system, Applied<br />

Engineering also noticed a reduction<br />

in scrap. In fact, the company was able<br />

to cut its scrap in half last year, thanks<br />

in part to the new system. Now the<br />

company is spending less money on<br />

tools and toolholding, but achieving<br />

many more benefits, including higher<br />

quality parts. Ultimately, Haimer is a<br />

good fit (pun intended).<br />

“We’ve been very pleased with the<br />

products and service offered by Haimer<br />

USA,” Husman said. “They provided<br />

training on the shrink fit system and<br />

balancer soon after delivery and have been<br />

quick to answer additional questions.<br />

They’ve been very good to work with.”<br />

About Haimer<br />

Haimer is a medium-sized family<br />

business located in Igenhausen,<br />

Germany. Founded as a one-man<br />

business in 1977, it has become a market<br />

leader in the field of ultra-precision<br />

toolholders and special machines<br />

designed for specific applications.<br />

Haimer’s product line includes<br />

toolholders, balancing machines, 3-D<br />

sensors, centering tools, and inductive<br />

shrink machines and accessories.<br />

The 300-person company invests<br />

heavily in education and continuous<br />

improvement. Haimer educates staff inhouse<br />

through its 3-year apprenticeship<br />

program and invests 8 to 10 percent of<br />

profits in research and development for<br />

its product development team.<br />

Haimer USA is located in Chicago,<br />

Illinois to provide local and immediate<br />

delivery, training, service and installation<br />

of its equipment.<br />

PM<br />

7. Setup cleanliness and consistency<br />

A shrink fit chuck typically is a sealed system<br />

by design. Therefore, the introduction of<br />

contaminates in the bore are minimized. In<br />

addition, Haimer’s shrink fit holders provide a<br />

consistent accuracy from one tool change to the<br />

next, allowing for production reliability. This is<br />

especially beneficial for those shops running<br />

lights out. There are no variables—such as<br />

over-tightening or under-tightening a collet<br />

nut or not cleaning out a chuck sufficiently.<br />

Everyone in the shop sets the tools the same.<br />

8. Coolant options<br />

Shrink fit chucks allow for easy delivery of<br />

coolant or air/oil mist down to the cutting<br />

edge of the cutting tool. This helps with the<br />

proper removal of chips and can also aid in<br />

providing better finishes.<br />

9. Availability of shrink chucks<br />

Most of the major toolholder builders in<br />

the world now offer shrink fit chucks as a<br />

standard. Therefore, shops are not roped<br />

into proprietary high precision collets or<br />

press fit systems that are only available from<br />

one manufacturer.<br />

10. Lifetime guarantee/no maintenance<br />

<strong>When</strong> a shop integrates a full Haimer shrink<br />

fit system, it has the assurance that the<br />

toolholder will last the life of the machine<br />

tool without any required maintenance.<br />

< < < THE POWER CLAMP COMFORT NG<br />

from Haimer is an inductive shrink fit<br />

machine that can be adjusted to the length<br />

and diameter of the chuck. As a result, only<br />

the clamping range of the chuck is heated,<br />

which considerably reduces cooling time<br />

and increases safety.<br />

For more information<br />

about Haimer USA<br />

contact Matt Rubenstahl<br />

at 630-833-1500 or<br />

matthew.rubenstahl@<br />

haimer-usa.com or visit<br />

www.haimer-usa.com<br />

PAID SUPPLEMENT<br />

July | August 2013 PRECISION MANUFACTURING | 23


WHO’S WHO<br />

Roberts Family<br />

AROUND THE DINNER TABLE<br />

Video<br />

Check out a video interview of the Roberts<br />

family online @ pm-mn.com.<br />

by B Kyle<br />

The Roberts family, circa 1978.<br />

Six pairs of eyes. All alert, curious,<br />

enthusiastic. Ready smiles. I just wish<br />

I could have met Mary Jo. Because she<br />

really runs things, you see. Who am I<br />

introducing, you ask?<br />

Roberts Automatic Products, Inc.,<br />

a leading supplier of quality, precision<br />

production machining, is a thirdgeneration<br />

company owned and managed<br />

by a team of five siblings. And run it they<br />

do. I spent a delightful afternoon with them<br />

and their father, Walt Roberts, secondgeneration<br />

leader and current chairman.<br />

Let’s introduce the cast of characters.<br />

All Aboard<br />

Let’s see … first there’s Ted, the<br />

oldest sibling of the Roberts family and<br />

president of Roberts Automatic. He<br />

attended the University of <strong>Minnesota</strong><br />

for both his undergraduate and MBA<br />

degrees, and is married. One year apart<br />

is Jim, executive vice president, U of M<br />

graduate, with an MBA from St. Thomas.<br />

Jim is married, with the two oldest<br />

grandchildren, 23 and 20 years old.<br />

Katie and Bill are one year apart as<br />

well. Katie graduated from St. Thomas,<br />

is married, with a 9-year-old son. She<br />

is the company’s purchasing agent.<br />

Bill, also a Tommy, with a masters in<br />

manufacturing systems engineering<br />

and the company’s senior engineer is<br />

married with a 12-year-old daughter.<br />

Greg, “little Roberts,” is—you guessed<br />

it—a St. Thomas graduate. Being the<br />

youngest and quite charming, he was a<br />

shoe-in for the position of sales manager.<br />

He, too, is married, with two boys, 15<br />

and 12 years old. Walt and Mary Jo’s sixth<br />

child, John, has an intellectual disability<br />

and lives in a Dakota Communities’<br />

group home in Eagan.<br />

And finally I introduce to you Walt,<br />

the father, the chairman, the leader of this<br />

merry band. Walt and his lovely bride of<br />

56 years, Mary Jo, have raised a beautiful<br />

family. It didn’t take long for me to realize<br />

that a sense of humor has played a big<br />

part in their family dynamics.<br />

A Tight Ship<br />

They all agreed that Mary Jo ran the<br />

house. The kids learned early that she<br />

ran a tight ship. Greg, clearly the most<br />

precocious child commented, “Once mom<br />

said no, she never changed her mind. Dad<br />

did once.” Clearly, Greg never forgot that.<br />

“I met Mary Jo in 1955, through my<br />

best friend, who had good taste in girls,”<br />

Walt said, his eyes twinkling. “We started<br />

dating in 1956, while she was attending<br />

the U of M. We married in 1957, on a<br />

Carolina beach, while I was in the service.<br />

“Mary Jo came from a big family, I was<br />

an only child,” continued Walt. “Early on,<br />

I invited myself to dinner so I could get<br />

to know her. Imagine, me sitting there,<br />

surrounded by nine of them! And in her<br />

family, meals together were a big deal. It<br />

was a little overwhelming for me at first,<br />

to say the least, but we have continued<br />

that great tradition in our own family. The<br />

most surprising—and laughed about—<br />

results of such dinners in our own family<br />

are the lessons Greg learned from the<br />

others’ mistakes! They all were laid out<br />

over the dinner table.”<br />

Walt finished with a grin, “I think he<br />

learned the most about what not to do<br />

from Bill.”<br />

One of their most memorable family<br />

vacations, while traveling in their iconic<br />

station wagon, took them to an uncle’s<br />

ranch in Colorado. As Katie put it,<br />

“We’ve always gotten along well together.<br />

We shared chores, played together, piled<br />

into the station wagon together … we<br />

did it all together.”<br />

The Family Business<br />

Walt’s father, Glen Roberts, started the<br />

company in 1947. He had learned the art of<br />

screw machining at Northwest Automatic,<br />

which he founded with a partner in the<br />

1920s. During WWII, he worked at Gray<br />

Company, the precursor to Graco, as<br />

a screw machine engineer. As the war<br />

effort drew to a close, both machines and<br />

machinists were abundant. Glen founded<br />

Roberts Automatic in Richfield, Minn.,<br />

and ran it until his son, Walt, took over<br />

in 1962. Walt grew the business to the<br />

current team of 50 employees, providing<br />

precision production machining and screw<br />

machining contract work.<br />

“As Dad’s health failed, I received a<br />

hardship discharge from the Air Force in<br />

1956, and made myself foreman,” Walt<br />

sheepishly admitted. “We had a few good<br />

customers, and we built on them. After<br />

Dad passed, we moved the company a<br />

couple times as we grew. We finally chose<br />

Chanhassen and built our building in 1990.”<br />

Several of the younger generation<br />

Roberts confessed that, as teenagers, they<br />

swore they’d never work in the business.<br />

Over time each of them changed their mind.<br />

“I talked to each of them about their unique<br />

skill sets, what role they saw themselves<br />

playing in the future of the company, and we<br />

worked it out together,” said Walt. “Today,<br />

this third generation owns 100 percent of<br />

the business. And they earn it every day.”<br />

“Screw machining expertise tends to<br />

run in families,” finished Ted. “Today,<br />

just like with the Roberts family itself, we<br />

have a lot of family here. Our employees<br />

are brothers, fathers and sons, cousins,<br />

and it’s worked out really well.”<br />

The only question I was left with:<br />

How to get that dinner table into the<br />

PM<br />

conference room?<br />

B KYLE is the vice<br />

president of business<br />

development at the Saint<br />

Paul Port Authority in Saint<br />

Paul, Minn. She can be<br />

reached at blk@sppa.com.<br />

24 | PRECISION MANUFACTURING July | August 2013


Midwest Machine Tool Supply 65 years<br />

in business<br />

230 Commerce Circle South, Fridley, MN 55432-3148 • 763-571-3550<br />

800-327-9523 • Fax 763-571-3790 • www.midwestmachinetool.com<br />

Fargo Operations: 4340-15th Ave. N., Fargo, ND 58102 701-356-3810 Fax 701-356-3812<br />

your Milwaukee Cylinder and Enerpac Workholding Distributor


Leadership Insights:<br />

Marketing, Sales, and Service<br />

by B Kyle, with contributions from Ellen Green<br />

“Implement an effective strategy and the competitive advantage is yours.”<br />

- Doug Plunkett, director of sales and marketing, RMS<br />

Which comes first—marketing, sales, or service?<br />

<strong>Minnesota</strong>’s more successful precision manufacturers do all in<br />

tandem. They know their marketing niche when they make a<br />

sale or provide a service, and they don’t necessarily do sales and<br />

service in a particular order. Services and sales lead to more<br />

sales and service and a greater market presence. Wilson Tool<br />

International, for example, offers the service of a multilingual<br />

sales force, enabling it to bring in, deliver on, and build sales in<br />

a market niche that likely wouldn’t exist for Wilson without it.<br />

Most precision manufacturers differentiate their businesses<br />

through working with specific customers to develop custom<br />

parts, products, and systems. For all of them, marketing, sales,<br />

and service are inextricably intertwined. It’s hard even to talk<br />

about one or two of them without considering all three. You can<br />

hope your marketing, sales, and service are mutually supportive.<br />

Or you can strategize to make them more than the sum of their<br />

parts and work them together to multiply your bottom line.<br />

Doug Plunkett, director of sales and marketing at RMS<br />

in Minneapolis, says the very name of the industry, precision<br />

manufacturing, “implies a clear strategy.” And he has developed<br />

a strategic approach through years of development, sales, and<br />

marketing management for precision manufacturers in the<br />

medical and other markets. Since 1994, he has been with RMS<br />

(a Cretex company), a Minneapolis contract manufacturer of<br />

implants and surgical instruments. In addition, Plunkett teaches<br />

a course at the University of Wisconsin-Madison on sales force<br />

design and use. He favors an approach that considers marketing,<br />

sales, and service together in developing a strategic plan.<br />

Develop and State Your Strategy<br />

“Every organization has to prepare for the abandonment of<br />

everything it does.<br />

- Peter Drucker, Harvard Business Review<br />

Plunkett starts with what must come before the chicken<br />

and egg of sales and service—a clear, concisely stated company<br />

strategy. In other words, the ends and means for what you<br />

want your business to accomplish—in 35 words or less.<br />

Coming up with a 35-word statement may sound easy,<br />

especially if you are a small shop, but developing or redeveloping<br />

a corporate strategy and producing a viable strategic<br />

statement takes some effort. Plunkett advises involving<br />

everyone in the business in determining its strategy—it’s a<br />

good opportunity to gather and create ideas and ownership in<br />

your company’s identity. You might be surprised at how much<br />

discussion there can be about a single word but, undoubtedly,<br />

the choice will affect what your company will be.<br />

Don’t confuse company strategy with your more generally<br />

stated mission, values, or vision. We’re talking ends and means<br />

here, and it’s all about your market. According to David J.<br />

Collis, adjunct professor in the “strategy unit” of Harvard<br />

Business School, the most effective strategy statement contains<br />

three elements. Plunkett advises developing each of them<br />

while keeping the customer viewpoint in mind.<br />

26 | PRECISION MANUFACTURING July | August 2013<br />

LEADERSHIP INSIGHTS SERIES


“The more alike two products are, the more important<br />

their differences become.”<br />

- Regis McKenna<br />

(Best known for helping start several Silicon Valley firms during<br />

the 1970s and 1980s.)<br />

• Objective. What are your desired ends and what is<br />

the timeframe for achieving them? Remember the old<br />

saw—if you don’t know where you’re going, any road<br />

will get you there.<br />

• Scope. What is your domain, or which part of the<br />

landscape will you cover? Which customers or<br />

products in what geographic area will you focus on?<br />

What will you not do? (You have no niche if you say<br />

yes to everything.)<br />

It’s useful, says Plunkett, to take your strategic thinking a<br />

step further here—to define your best customer. What size,<br />

strategy, strength, and weakness? And, perhaps most important,<br />

why does this best customer buy from you? Then ask yourself<br />

the same questions about your worst customer.<br />

Knowing the kind of customer you like to work with allows<br />

you to be strategic in adding to your base. Knowing which<br />

is the most challenging helps you spot others and deal with<br />

problems up front or decide not to work with them at all. A<br />

tighter focus on your scope or domain will help you reap the<br />

benefits of simplicity, standardization, and deep experience in<br />

the areas and with the customers you favor. And provide them<br />

better service.<br />

• Advantage, or value proposition. What will you do<br />

differently or better than anyone else in your domain?<br />

Why will the customer buy from you? And how will<br />

your company’s internal activities be aligned so that<br />

only your shop can deliver it?<br />

The trade-offs achieved in the bulleted points above allow<br />

for clarity about how you are distinct.<br />

The point of all this, writes Collis, is “to find the sweet spot<br />

that aligns the firm’s capabilities with customer needs in a way<br />

that competitors cannot.” That’s your market niche.<br />

Making your strategy statement part of the culture of your<br />

company gives everyone a tool for knowing when to say yes—<br />

or no. Everyone who owns the strategy will approach questions<br />

of what and how to make and sell and service from your<br />

strategic premise, asking: “How does it fit with our strategy?”<br />

If it doesn’t, the answer is no. And the team will turn from<br />

what doesn’t fit to the business at which your company excels.<br />

Collis illustrates the advantage of a clear strategy statement<br />

with a vision of 10,000 iron filings dumped onto a piece of<br />

paper, all going in different directions (easy for company<br />

divisions and departments to do). If you wave a magnet (or<br />

strategy statement) over them, they line up in one direction.<br />

The statement should be short, says Plunkett, “so that it<br />

can be memorized easily and kept at the top of mind among<br />

your employees. At RMS we keep our statement posted all<br />

around our plant to remind everyone of what we’re doing and<br />

how we’re doing it.” It provides a strong common direction,<br />

useful even in making everyday decisions, and it’s your key to<br />

marketing and sales.<br />

Design Your Sales Force<br />

“Innovation is not about saying yes to everything. It’s about<br />

saying NO to all but the most crucial features.”<br />

- Steve Jobs, co-founder, Apple<br />

“I’ve never received an order from an industry, a market,<br />

a territory, or a customer,” says Plunkett. “Orders come from<br />

people, and that’s where sales, and a sales force, come into play.”<br />

He sees the lack of a true sales function and the inability<br />

to say no as weaknesses in some companies in the industry.<br />

“The owner, general manager, or head engineer of a small<br />

manufacturing plant may be doing the selling, while<br />

simultaneously figuring out the manufacturing process.” The<br />

result is no continuity in the field, and no one in the company<br />

representing the customer point of view (there’s that service<br />

again), which makes long sales cycles difficult.<br />

As for trying to be all things to all people, Plunkett sees<br />

the drive for growth, a good thing in itself, as “probably the<br />

biggest impediment to keeping a strategy.” You can develop a<br />

great company strategy, but if you succumb to a tempting sale<br />

outside it, you don’t really have a strategy at all.<br />

Both issues speak to the lack of carrying through on a<br />

specific vision of the ideal customer. So be sure you have a<br />

clear market strategy and intend to adhere to it before seeking<br />

to strengthen your sales force. Your reps will need to know<br />

where you stand.<br />

Once your strategy is in place, says Plunkett, consider<br />

carefully whether you want direct sales representation—by<br />

reps employed in your company—as opposed to independent<br />

representation, from the outside.<br />

For the company with long sales cycles, going direct can<br />

be useful in providing greater control. But there’s a downside.<br />

A fulltime direct sales force is expensive—just one rep will<br />

cost about $200,000 in sales expense even if nothing is sold.<br />

So most precision manufacturers, says Plunkett, sell through<br />

independent reps—“or have tried it, only to find it didn’t work.”<br />

Still, he’s convinced the independent sales force is the way<br />

to go. The trick is to know what you want from your sales<br />

LEADERSHIP INSIGHTS SERIES<br />

July | August 2013 PRECISION MANUFACTURING | 27


eps, to choose, train, and manage them carefully, and to ask<br />

yourself often, “What are we doing to support them?”<br />

Unlike Willy Loman in Arthur Miller’s play, Death of a<br />

Salesman, the sales rep of today can’t “cruise on a smile and a<br />

shoeshine,” says Plunkett. “The point of a sales force is to have<br />

ongoing relationships with your customers. If you end up<br />

with only a few such relationships, when the recession comes,<br />

you’re dead.” So beyond the obvious—that you don’t want your<br />

independent sales reps to be working for your competitor—look<br />

for reps with relationships. Remember, orders come only from<br />

people.<br />

“The secret is to immerse yourself in the people you’re<br />

marketing to. To live with them, breathe with them and<br />

study them from every angle.<br />

- Lisa Fortini-Campbell, Ph.D., Hitting the Sweet Spot<br />

In a former position with Avanta Orthopaedics (then<br />

part of Cretex), Plunkett observed many surgeries from start<br />

to finish, which gave him a broader perspective from the<br />

medical customer side. It confirmed his belief that, while they<br />

were ordering quality medical devices for their patients, the<br />

surgeons ultimately were buying security for themselves—no<br />

accidents, no defects, no recalls, no lawsuits. Reliability was<br />

what Plunkett’s company needed to provide.<br />

That conclusion, along with his training in both aerospace<br />

engineering and marketing, makes Plunkett a strong advocate<br />

for hiring sales reps who can bring the customer perspective<br />

to the table. To do that, they need emotional intelligence and,<br />

above all, they need the talent of listening.<br />

Beyond that are the logistics, such as ensuring your sales<br />

reps are out in the field, perhaps in other cities in the United<br />

States or overseas. Candidates must be willing to travel, to<br />

relocate, or be living already where you need them. That’s<br />

another case for using independent reps. RMS at one recent<br />

point has relied on an independent sales force of 20 people<br />

from 9 sales firms—8 in the United States, and 1 in Europe.<br />

No doubt you will have other criteria particular to your<br />

company. Perhaps you should look for someone with a proven<br />

sales record. Or you might need someone with knowledge<br />

of a similar market niche or approach to the marketplace. In<br />

any case, you will need to spend a little time and money (buy<br />

their time) to train your sales reps. If you want them to bring<br />

profitable relationships to the table, they need to know you,<br />

your strategy, and your ideal customer.<br />

Once they do, everyone involved in the larger selling<br />

process—not just the sales reps—needs to know who does what.<br />

Define Your Selling Process<br />

“The way a team plays as a whole determines its success.<br />

You may have the greatest bunch of individual stars in<br />

the world, but if they don’t play together, the club won’t be<br />

worth a dime.”<br />

- Babe Ruth<br />

<strong>When</strong> you get right down to it, selling is a team process. No<br />

matter how many direct or independent sales reps you have,<br />

other people in the company will be involved in the sales process.<br />

“Years ago,” says Plunkett, “I sent out a survey on behalf of<br />

another manufacturer to every product manager, marketing<br />

manager, representative, and sales manager. I listed in the<br />

survey the steps necessary for a successful sale at that company,<br />

then asked who was responsible for doing each of them.” As it<br />

turned out, nobody knew. Several people did some particular<br />

things, and some critical things weren’t being done at all. Over<br />

the next 6 months, the group restructured the selling process<br />

and laid out the primary responsibility for each step.<br />

“If you haven’t done this already,” Plunkett advises<br />

manufacturers, “I urge you to take a closer look at your selling<br />

process: In your ideal world, how would a sale happen? What<br />

are the steps involved?”<br />

Any business has its own specific sales steps. However,<br />

the process begins with such activities as market research<br />

and development, account identification, development and<br />

maintenance, and opportunity development. Depending on<br />

your company, several other steps follow, ending with the<br />

closing of a sale. List the steps, decide who is responsible for<br />

what, and be sure everyone knows what he or she will do. That<br />

part should be easy if you involve the whole team in figuring<br />

it out.<br />

“Individual commitment to a group effort—that is what<br />

makes a team work, a company work, a society work, a<br />

civilization work.”<br />

- Vince Lombardi<br />

“Write down the process, and then ask your sales team<br />

(more than just the reps) who is responsible for each step.<br />

Then work with them to assign or re-assign responsibility<br />

where needed,” says Plunkett. “A lot of steps may involve team<br />

effort, which is fine. The key is to establish who does what.”<br />

While the exact list of sales rep responsibilities depends<br />

on your particular situation, Plunkett suggests the following<br />

be included in those of your formal sales force:<br />

1. Finding opportunities.<br />

2. Helping to qualify accounts.<br />

3. Helping to qualify your company.<br />

(Look at your quality, delivery and price?)<br />

28 | PRECISION MANUFACTURING July | August 2013<br />

LEADERSHIP INSIGHTS SERIES


4. Identifying the customer’s buying center.<br />

(Who makes the purchasing decisions?)<br />

5. Providing input toward closing.<br />

6. Continuing to provide the customer voice.<br />

However your business divides the tasks, analyzing the<br />

process enough to come up with a list of what every member of<br />

the larger sales team will handle is the first step toward accuracy<br />

and efficiency in your selling process. Says Plunkett, “It will<br />

allow your sales team to work smarter instead of harder.”<br />

Finding and Making the Sale<br />

“You don’t close a sale, you open a relationship if you want<br />

to build a long-term, successful enterprise.”<br />

- Patricia Fripp, executive coach<br />

You’ve established your market niche, and your employees<br />

are on board with it. Your sales force is in place, and everyone<br />

owns the steps in the selling process that are his or hers.<br />

What’s next?<br />

Doug Plunkett suggests that you and your sales team go<br />

right to your strategy statement. It will tell you what you’re<br />

after and what you’re not. It will tell you that, “oh, we’re<br />

opportunity-driven,” isn’t going to cut it. It will give you the<br />

focus to find the customers you want. Then use your sales<br />

process to make a sales plan—and follow it.<br />

Plunkett has pointers for some actions that appear in most<br />

plans. First, he recommends finding potential best customers<br />

through research. “RMS is not lead-driven,” he says. “We want<br />

to be the reverse—to stick with our strategy and do the work.<br />

So we’re very focused. We spend a lot of time in research to<br />

identify customers we want. We go to medical conferences to<br />

listen. And RMS participates in the annual Medical Design &<br />

<strong>Manufacturing</strong>® (MD&M) Exhibition.”<br />

But Plunkett is tepid about trade shows in general, and<br />

proposes forgoing them in favor of sending your engineers—<br />

and then only if they can learn something.<br />

Beyond the conferences and MD&M, Plunkett favors<br />

research at the James J. Hill Reference Library in Saint Paul:<br />

“We’ve invested somewhere between $5,000 and $10,000 in the<br />

databases there.” Included in RMS searches is data regarding<br />

medical start-up companies that might become best customers<br />

or acquisitions. Many of these companies make Class III<br />

medical devices, which require clinical studies of up to 6 years<br />

for premarket FDA approval. Because it’s difficult and expensive<br />

for them to change suppliers (they have to check with the FDA<br />

first), it’s important for suppliers to get in early.<br />

“The more you engage with customers the clearer things<br />

become and the easier it is to determine what you should<br />

be doing.”<br />

- John Russell, president, Harley Davidson<br />

That may relate only to the medical device market, but<br />

every specialty comes with market and regulation quirks and<br />

distinctions that can help you identify the most desirable<br />

prospects for you.<br />

Plunkett suggests you answer a series of questions<br />

adapted from the Schrello Analysis to determine customer<br />

and product fit:<br />

• Is the customer real? (Is financing in place?)<br />

• Is the product real?<br />

• Can we make the product?<br />

• Is it worth it?<br />

“A lot of money is invested in developing and working with<br />

new customers. If you use this modified Schrello Analysis,<br />

you’ll be able to identify more quickly which are the best and<br />

worst fits for your business,” he says.<br />

Once you’ve determined a prospect that appears to fit your<br />

market niche, Plunkett suggests an internal strategy meeting<br />

to confirm who will do what and how. Often making calls<br />

with RMS’s sales reps, he’s found that assurances of quality,<br />

delivery, and competitive price are what it takes to qualify<br />

his company to the proposal phase: The reliability of medical<br />

implants and surgical instruments is critical. Those looking to<br />

minimize inventory want just-in-time delivery. And everyone<br />

wants the lowest possible price.<br />

“Customers buy on price because they can’t find<br />

extraordinary quality, convenience, service, and value.”<br />

- Warren Greshes, Supercharged Selling<br />

Depend on your sales reps for information key to closing<br />

particular sales, he suggests. “I try to stay away from price<br />

when closing, but it’s always a factor, and sales reps can’t<br />

change it,” he says. As a result, RMS closings almost always<br />

include members of the larger sales team.<br />

After the Sale<br />

“The goal as a company is to have customer service that is<br />

not just the best but legendary.”<br />

- Sam Walton, founder, Wal-Mart<br />

It’s easy to think that once a sale is made, the rep can just<br />

move on to another sale and leave service to the engineers or<br />

to those on the floor, says Plunkett. But you’re missing out on a<br />

service beneficial to both you and your customer if the sales rep<br />

LEADERSHIP INSIGHTS SERIES<br />

July | August 2013 PRECISION MANUFACTURING | 29


doesn’t bring the customer viewpoint to project management,<br />

too. Inevitably, problems in production, inspection, and<br />

schedules arise, and the sales rep can be a valuable resource<br />

for solving them. You want to be able to say to the market and<br />

customer, “Come to us because we can manage the problems.”<br />

Your rep should be part of the team managing the account on<br />

a continuing basis, providing input to the point of evaluation.<br />

Continuing sales rep involvement reaps other benefits.<br />

It can lead to complementary sales and services and deeper<br />

customer relationships. Ask your sales reps to keep an eye out<br />

for complementary products—for example, connectors for<br />

the catheters you already are providing. A lot of people, says<br />

Plunkett, think that reps “clip coupons” in the sense that they<br />

get a fixed percentage of a sale forever. “But as a product grows<br />

in revenue, we drop the commission, so there’s incentive for<br />

the rep to sell new products to new customers. If a rep gets<br />

another product for us, the commission is higher. And if a rep<br />

gets another customer, it’s even more.”<br />

Finally, given the trend looking to improve every<br />

interaction in the spectrum of customer experience, feedback<br />

from the sales rep is invaluable.<br />

The Bottom Line<br />

“Paying attention to simple little things that most men<br />

neglect makes a few men rich.”<br />

- Henry Ford<br />

So which comes first—marketing, sales, or service? The<br />

answer is none of the three. The standout manufacturer starts<br />

with a well-developed company strategy and consults that<br />

strategy in determining everything else it does. The strategy<br />

chooses the market, the customer, the sales force design and<br />

its process, approach, and service.<br />

And it pays: RMS’s more focused market shows in its<br />

increased sales. “At one point,” says Doug Plunkett, “RMS<br />

had about $25 million in sales to 90 customers, including a<br />

lot of medical and some aerospace, electronics, and general<br />

industry. It didn’t have a clear strategy, and so it competed by<br />

lowering its price. In re-focusing to serve medical-implant<br />

and surgical-instrument customers exclusively, it reduced its<br />

customer base to 30, eventually expanding it to 40.” By the end<br />

of 2011, it had achieved approximately $140 million in sales.<br />

If you have an effective strategy and implement it correctly,<br />

the competitive advantage is yours.<br />

“If the other guy is getting better, then you’d better be getting<br />

better faster than the other guy is getting better … or you’re<br />

getting worse.”<br />

- Tom Peters, In Search of Excellence<br />

B KYLE is the vice president of business development at the Saint Paul<br />

Port Authority in Saint Paul, Minn. She can be reached at blk@sppa.com.<br />

For further reading<br />

Collis, David J., and Michael G. Rukstad. “Can You Say What Your Strategy Is?” Harvard Business Review (April 2008 reprint<br />

R0804E), Harvard Business School Publishing. Available online.<br />

Porter, Michael E. Competitive Strategy: Techniques for Analyzing Industries and Competitors. New York: The Free Press, 1980.<br />

Thank you to the following donors who made this series possible:<br />

Agrimson Tool Company, Inc.<br />

American Engineering Testing<br />

American Machine &<br />

Gundrillling Co., Inc.<br />

Anderson Automatics, Inc.<br />

Benny Machine Company<br />

Brian Robinson<br />

Carlson Advisors, LLP<br />

Columbia <strong>Precision</strong> Machine Corp.<br />

Concept Machine Tool Sales, Inc.<br />

Dakota Electric<br />

Dave Fiedler<br />

Deborah Kalina<br />

Dynamic Group<br />

Ellison Machinery Company<br />

Haberman Machine, Inc.<br />

Hales Machine Tool, Inc.<br />

Hegman Machinery<br />

Huot <strong>Manufacturing</strong> Company<br />

International <strong>Precision</strong> Machining, Inc.<br />

John Huot<br />

Josh Ralph<br />

Kurt <strong>Manufacturing</strong> Company Inc.<br />

CliftonLarsonAllen LLP<br />

Liesch Associates, Inc<br />

Lubrication Technologies, Inc.<br />

Lynn Moline<br />

Mike Reuter<br />

MRG Tool and Die Corp.<br />

MultiSource <strong>Manufacturing</strong> LLC<br />

Nesstech Concrete Molds<br />

NTM, Inc.<br />

On Time Delivery Service, Inc.<br />

Production Engineering Corp.<br />

Productivity Inc<br />

rms<br />

Robert Carlson Jr.<br />

Rod Gramse<br />

Scott Taylor<br />

Saint Paul Port Authority<br />

State of <strong>Minnesota</strong><br />

Superior Tool & Machining<br />

Ted Roberts Jr.<br />

Tim Swanson<br />

Tom Daggett<br />

Tooling Science, Inc.<br />

Toolkraft, Inc.<br />

Ultra Machining<br />

University National Bank<br />

Wells Fargo Bank<br />

Wilson Tool International, Inc.<br />

Wyoming Machine, Inc.<br />

Xcel Energy<br />

Yeager Machine<br />

30 | PRECISION MANUFACTURING July | August 2013<br />

LEADERSHIP INSIGHTS SERIES


BEST PRACTICES<br />

CNC Machine Tool Probing<br />

CRUNCHING THE INSPECTION TIME LINE<br />

by Gary Olson and Dave Bozich<br />

Higher spindle speeds, improved<br />

machine accelerations and velocities,<br />

tooling advancements, automated<br />

loading and unloading systems, all have<br />

served to enable the production rates<br />

that are required to survive in today’s<br />

manufacturing environment. While a<br />

post process quality system can ensure<br />

that the products we ship meet customer<br />

requirements, it can also be slow to<br />

respond to process changes—tens or<br />

even hundreds of non-conforming parts<br />

can be produced before a post process<br />

measurement detects a change in the<br />

process and calls for an adjustment. CNC<br />

machine tool users have mounted probes<br />

and sensors for over 30 years as a means<br />

to close the process control loop.<br />

Today’s sensors have come a long way<br />

since the early days when probe accuracy<br />

was similar to machine tool accuracy.<br />

Probing was done parallel to machine<br />

axes and software limited analysis to a<br />

simple size or location. Unlike the “makeor-break”<br />

switch of early machine tool<br />

probe systems, today’s probes use strain<br />

gages, LVDT transducers, and internal<br />

optical sensors to improve accuracy to<br />

sub-micrometer levels and enable probing<br />

along all vectors.<br />

Today’s sensors have come a long way<br />

since the early days when probe accuracy<br />

was similar to machine tool accuracy.<br />

Tool setting probes, another makeor-break<br />

switch in the early days,<br />

now utilize laser sensors with similar<br />

submicrometer accuracy to determine<br />

tool length and geometry.<br />

These sensor advancements allow new<br />

ways to optimize quality before the first<br />

chip is cut and throughout the machining<br />

process. The diagram below shows how<br />

predictive controls establish process<br />

setting for best machining results and<br />

how active controls manage in-process<br />

machining decisions.<br />

Process Setting<br />

These predictive controls tackle<br />

sources of error in the set up of the<br />

machine, part, tool, and probe that always<br />

are present to varying degrees and which<br />

must be dealt with if the first component<br />

is to be machined correctly. Controls in<br />

the process setting layer include:<br />

Machine setting is often overlooked and<br />

involves establishing the relationships<br />

Source: Renishaw<br />

between key moving elements of the<br />

machine (e.g., the milling spindle to<br />

the machine bed, or the pivot point<br />

of the milling spindle on a mill-turn<br />

machine). These relationships are affected<br />

by thermal drift and some variation<br />

is inherent in even the most stable<br />

environment. Uncorrected machine<br />

errors can be the dominant factor in<br />

process non-conformance and may lead<br />

to extended setting times, as their effects<br />

easily can be confused with other sources<br />

of process variation. These errors can be<br />

measured and eliminated by simple onmachine<br />

probing checks.<br />

Part setting is the process whereby<br />

the location and orientation of the<br />

component are established so that<br />

machining can be aligned with it. A touch<br />

probe can be used to find datum positions<br />

and angles, with work coordinates being<br />

updated automatically. In more complex<br />

situations, a probe can measure local<br />

surface forms so that a CAM package can<br />

compute tool paths to blend surfaces. Part<br />

setting reduces fixture costs, eliminates<br />

the need for operator intervention, and<br />

limits the scope for setting machining off<br />

on the wrong foot.<br />

Toolsetting is the process whereby<br />

the length and diameter of tools are<br />

established and stored in the CNC. This<br />

means that tools can be introduced<br />

to the part and cut close to nominal,<br />

avoiding manual ‘cut and measure’<br />

activities and operator errors, while<br />

keying in tool offsets a major source of<br />

crashes in many shops.<br />

continued<br />

32 | PRECISION MANUFACTURING July | August 2013<br />

sponsored by | PRODUCTIVITY QUALITY INC


Lunch & Learn<br />

Improving CNC Productivity<br />

Thursday, August 22, 10:30 - 2:00<br />

Want to learn the secret to controlling<br />

process variation in your factory?<br />

Leo Somerville will show you how using Renishaw’s<br />

Productive Process Pyramid at Productivity<br />

Quality, Inc. Register now and learn how layers of<br />

control can increase your competitiveness<br />

and your profitability.<br />

Get the tips and tricks to help you reduce waste<br />

and inefficiency. Plus, lower your costs and your<br />

manpower, and let Renishaw help you reach your<br />

goal of a “green button” or “lights out” machining.<br />

And then reap the rewards.<br />

• Achieve more throughput from your existing assets<br />

• Increase automation and reduce human intervention<br />

• Reduce rework, re-makes, concessions and scrap<br />

• Shorten manufacturing lead times<br />

• Increase your capabilities and traceability<br />

• Control your costs and boost your bottom line<br />

Agenda<br />

10:30 Leo Somerville, President, Renishaw Inc.<br />

The “Productive Process Pyramid”<br />

12:30 Lunch<br />

1:00 Open house demonstrations<br />

Process Foundation<br />

CNC Laser calibration<br />

CNC Ball bar performance checks<br />

CNC Rotary table calibration<br />

CNC Spindle analysis<br />

Process Setting<br />

Non-contact tool setting<br />

Managing work offsets<br />

In Process Control<br />

On machine in process checks<br />

On machine dimensional inspection<br />

On machine SPC data collection<br />

Post Process Control<br />

3D Gaging at the machining cell<br />

To Register<br />

email: training@pqi.net<br />

online: www.gagesite.com/events.php<br />

call: Lebron Fix at 763-249-8130


WITH SO MUCH MORE<br />

SPEED, POWER AND<br />

FLEXIBILITY.<br />

THERE’S JUST NO<br />

LIMIT TO YOUR<br />

ABILITY TO MAKE<br />

WHAT MATTERS.<br />

The Makino PS-Series has additional capabilities<br />

you simply won’t find on your current VMCs.<br />

Like spindle speed, power and torque to handle<br />

aggressive cuts in tough materials that reduce<br />

cycle times. In other words, everything you need<br />

to make more parts faster and at a lower cost.<br />

Because when you make what matters, that’s<br />

the kind of performance that really counts.<br />

See all the ways the PS-Series expands<br />

your capabilities.<br />

MAKINO.COM/PS<br />

Visit us at<br />

WHEN YOU MAKE WHAT MATTERS<br />

Your local distributor<br />

for MN, NE, IA, SD,<br />

ND and western WI is:<br />

Productivity Inc.<br />

15150 25th Avenue North<br />

Plymouth, MN 55447<br />

763.476.8600<br />

www.productivity.com


BEST PRACTICES<br />

In-Process Control<br />

This layer is often the least exploited<br />

and least well understood. These controls<br />

tackle tool wear, part deflection, and the<br />

impact of temperature and heat flows.<br />

On-machine probing is the only costeffective<br />

way to monitor the in-process<br />

state of the component. It gives the<br />

machine the intelligence it needs to make<br />

its own decisions, constantly centering<br />

the process and eliminating the adverse<br />

affects of process drift. Controls to<br />

consider in the in-process layer include:<br />

Control roughing tools, not just<br />

finishing tools. Although unseen by<br />

post-process inspection, roughing tools<br />

perform a vital task of leaving the correct<br />

amount of material for the finishing<br />

tool to remove. If the rough feature is<br />

inconsistent, then the finishing cut depth<br />

will vary, affecting tool deflection and<br />

surface finish.<br />

Monitor thermal drift by adjusting<br />

the spindle position, and rotate table<br />

centerlines or pivot points at regular<br />

intervals—especially before critical<br />

finishing operations.<br />

Check delicate tools for breakage after<br />

each cutting cycle to ensure that a single<br />

broken tool does not result in further<br />

damage to tools and parts. This increases<br />

confidence in unmanned machining.<br />

Put logic in the program to react to<br />

unexpected events. If parts are out of<br />

tolerance but have metal on, then call up<br />

another finishing pass. If a tool breaks,<br />

call up a sister tool or alert the operator.<br />

Monitor the process status and alert the<br />

operator if errors occur.<br />

For subsequent traceability off<br />

set updates and store in-process<br />

measurements.<br />

Part of a Total Solution<br />

Sensors like spindle probes and<br />

toolsetters on machine tools are not<br />

intended to provide the full quality<br />

assurance measures gained through<br />

post process inspection. Few would<br />

want to devote the spindle time needed<br />

to perform complete part inspections.<br />

An exception would be large, complex<br />

components that are very difficult to<br />

move from machining to inspection.<br />

In most cases, a few quick checks using<br />

on-machine sensors can optimize a<br />

process before the first cut is made and<br />

monitor critical variables through the<br />

machining process to ensure that the<br />

process stays on target with minimal<br />

scrap and rework.<br />

PM<br />

GARY OLSON is the product manager for machine<br />

tool sensors at Productivity Quality in Plymouth,<br />

Minn. He can be reached at gary.olson@pqi.net.<br />

DAVE BOZICH is the national product manager<br />

for machine probing at Renishaw Inc., in<br />

Hoffman Estates, IL. He can be reached at<br />

dave.bozich@renishaw.com.<br />

July | August 2013 PRECISION MANUFACTURING | 35


#Social Media<br />

Get Involved or …<br />

Move Out<br />

of the Way<br />

by Dan Quattrini<br />

The world of social media and online<br />

marketing is ever changing. Social<br />

media use allows for and encourages<br />

collaboration among various entities.<br />

Many manufacturing prospects and your<br />

customers are using social media. And if<br />

they aren’t using it now, they will be soon.<br />

As you engage in social media,<br />

you need to ask yourself the following<br />

questions: How are you going to prepare to<br />

join your prospects and customers in the<br />

various social media platforms? How are<br />

you going to use online communication to<br />

give or gain information?<br />

According to a recent ThomasNet<br />

survey, nearly 50 percent of buyers who<br />

source a specific industrial product or<br />

service cited using LinkedIn, Twitter<br />

and/or industry specific blogs and<br />

forums as information sources. People<br />

want various types of content available<br />

at their disposal. Engineers in the<br />

manufacturing community are after<br />

product and company news, white<br />

papers, product specifications and<br />

recommendations, and manufacturing<br />

solutions. Content is consumed by<br />

viewing videos and images, reading<br />

articles, attending webinars, and<br />

visiting forums.<br />

Okay, so now you might be asking<br />

yourself, “Who has time to look,<br />

read through, and absorb all of this<br />

information?” Or maybe you’re thinking,<br />

“How can I monitor what people might<br />

be saying about my company?” There are<br />

tools to help you.<br />

Google Alerts is one tool that detects<br />

content (indexed by Google) and<br />

automatically notifies you when new<br />

content arrives from news sites, websites,<br />

blogs, videos, etc., matching the set of<br />

SOCIAL MEDIA PLATFORMS<br />

There are many social media platforms available to manufacturers to help build community and exchange ideas. The most commonly used platforms include:<br />

LinkedIn is probably the most common social media site used by<br />

the manufacturing community and seems to have the best business<br />

reputation. This site allows individuals, companies, or associations to<br />

establish profiles, and provides for online opportunities to “connect”<br />

and share information.<br />

Facebook is a site where users (manufacturers) create a corporate<br />

profile and then post and exchange messages, photos, videos, articles,<br />

etc., so that their “friends” (those that follow them) can read the posts<br />

and interact. Automatic notifications and status updates are pushed<br />

out to followers via email. Users also can join common-interest user groups, organized<br />

by workplace, market, industry, or other characteristics in addition to simply following<br />

a specific company.<br />

Twitter enables users (manufacturers) to send and read text<br />

messages of up to 140 characters, known as tweets. Tweets can be<br />

links to images, videos, news releases, third-party articles, or simply<br />

messages about your company and its activities. You can follow an<br />

individual and/or group and receive all their “tweets,” and you can have people or<br />

groups follow you so they can receive your tweets.<br />

36 | PRECISION MANUFACTURING July | August 2013


FEATURE STORY<br />

search terms you want to monitor. You can choose to be notified<br />

by email or through RSS feeds. RSS feeds provide an easy way to<br />

aggregate content from many different sources, personalize it,<br />

and have it delivered to your desktop, website, or mobile device.<br />

All you need is some simple RSS reader software, which is readily<br />

available online.<br />

So, now that you’re “listening” to what’s happening online,<br />

how can you start “conversing” by engaging in social media.<br />

Below are two examples of how manufacturers are using social<br />

media platforms to do just that.<br />

EXAMPLE #1<br />

Metal Craft Machine & Engineering, Inc.<br />

Elk River, <strong>Minnesota</strong><br />

www.metal-craft.com<br />

Metal Craft has been using social media for approximately a<br />

year and utilizes many social media platforms to connect with their<br />

customers and industry. They are posting on Facebook, Twitter, and<br />

LinkedIn at least 2 times a week. Approximately 70 to 80 percent<br />

of these posts are industry related, such as sharing a recent article<br />

about manufacturing employment. And approximately 20 to 30<br />

percent of their posts are specific to Metal Craft, such as providing<br />

reasons why one should do business with them.<br />

This ratio is in line with current “best practices” for using<br />

social media. Followers are looking for you to be a “thought<br />

leader” in your industry—a resource, someone worth talking<br />

to, versus simply hearing about how great you are. Metal Craft<br />

also posts a few paragraphs a month on their blog, and also have<br />

created their own YouTube station, where they have posted five<br />

videos (and counting) about their company and their processes.<br />

EXAMPLE #2<br />

Fedtech, Inc.<br />

Mounds View, <strong>Minnesota</strong><br />

www.fedtech.com<br />

Like Metal Craft, Fedtech, Inc., connects with their clients,<br />

prospects, and industry by making consistent posts on Facebook,<br />

LinkedIn, and Twitter. They post regularly to their blog and also<br />

have experimented with videos. Fedtech was an early adopter of<br />

social media and they are quickly becoming a true thought leader<br />

in their industry.<br />

Both Metal Craft and Fedtech understand that social<br />

engagement is about nurturing relationships. And while sales<br />

may occur as a result of “being social,” that should not be the<br />

main focus. The focus should be on building the relationships,<br />

strengthening brand awareness, and developing trust. Once that<br />

happens, sales will follow.<br />

If you think about social media in terms of your own<br />

personal experience in developing relationships of any sort, the<br />

first thing you must do is create trust and respect before that<br />

relationship can move forward. You must be willing to “give” to<br />

the relationship if you expect to “get” something out of it. This<br />

is what savvy manufacturers are doing. They are using social<br />

media to nurture business relationships, to build trust and solid<br />

reputations, and to establish themselves as thought leaders. By<br />

doing so, they strengthen their brands and undoubtedly will<br />

capture more business as a result.<br />

Many manufacturers are still hesitant about jumping into<br />

social media. They cite lack of resources, poorly defined metrics,<br />

ROI uncertainty, and an overall lack of knowledge as the main<br />

reasons for not getting involved. If this is how you feel, consider<br />

outsourcing. There are many reputable sources available to get<br />

you set up. They can assist in managing the process, creating the<br />

content, and building the community.<br />

So, what are you waiting for? If you don’t get engaged, move<br />

out of the way. Social media is here to stay and it is growing fast.<br />

In order to stay ahead of your competition, you’ve got to join<br />

the conversation and make social media an integral part of your<br />

overall online marketing strategy.<br />

PM<br />

Please note there are numerous other social media platforms such<br />

as Pinterest and Foursquare, but the platforms mentioned in the<br />

sidebar below are most commonly used by manufacturers today.<br />

DAN QUATTRINI is president of Pennant Group Inc. Pennant Group<br />

represents ThomasNet.com in <strong>Minnesota</strong> and western Wisconsin.<br />

YouTube is the site most commonly known for posting videos.<br />

Manufacturers can create their own YouTube channel, which contains<br />

only videos unique to their company. These videos can be embedded<br />

in your website, and they can be easily shared and embedded in other<br />

social media platforms. Videos also can be “optimized” to be picked up<br />

by search engines, which in turn can boost website visibility and activity.<br />

Blogs are websites or web pages, within a website, where<br />

manufacturers can publish editorial content on specific topics.<br />

Manufacturers typically use blogs to highlight their expertise and to<br />

interact with readers through the use of a comment box. Blogs are an<br />

excellent way to add content to a manufacturer’s website and helps customers and<br />

prospects better understand your capabilities.<br />

Google+ is Google’s answer to Facebook. Google wanted to make sharing<br />

information on the web more like sharing in real life, so they created<br />

Google+. It is similar to Facebook with news feeds based on status<br />

updates and shared content. The idea is to make it easier to share content<br />

with specific “sets” or “groups” of people (called circles), instead of just publishing content<br />

for everyone to see. One of the possible benefits to Google+ is the added Search Engine<br />

Optimization (SEO) benefit that comes along with using a Google product.<br />

July | August 2013 PRECISION MANUFACTURING | 37


Hibbing Fabricators, Inc.<br />

PROGRESSING ON THE CLOUD WITH EPICOR<br />

Hibbing Fabricators, Inc., is a smalltown<br />

manufacturer with 25 employees,<br />

but it can track, produce, and ship orders<br />

as easily as can a large OEM. That’s<br />

because the company forecasts every<br />

operation from the cloud.<br />

For more than a decade, Hibbing<br />

Fabricators has been using enterprise<br />

resource planning (ERP) software from<br />

Epicor Software Corporation, the sixth<br />

largest ERP provider in the world. The<br />

software allows each employee, who<br />

wears multiple hats, to view detailed<br />

information about any aspect of the shop’s<br />

production and plan ahead.<br />

There was a time when only large<br />

manufacturers could afford ERP software.<br />

That’s no longer the case. Today even<br />

small job shops can track inventory,<br />

processes, costs, and other aspects of the<br />

shop floor for less than they might pay for<br />

electricity each month. All they need is an<br />

Internet connection.<br />

Hibbing Fabricators is one of a growing<br />

number of job shops that has turned to<br />

cloud-based ERP software to manage<br />

everything from production to payroll. The<br />

company has been an Epicor customer for<br />

more than a decade and recently upgraded<br />

to Epicor Express, a cloud-based version<br />

of Epicor’s award-winning ERP solution.<br />

Hibbing Fabricators considers a cloudbased<br />

system to be easier to maintain and<br />

less expensive than traditional hardware<br />

and software.<br />

As a cloud-based system, all the<br />

data is housed and maintained on an<br />

Epicor secure server that can be accessed<br />

anywhere there is an Internet connection.<br />

Hibbing Fabricators simply pays a<br />

monthly subscription fee. This is known<br />

as the software as a service (SaaS) model.<br />

The SaaS model has been gaining<br />

popularity in recent years because of<br />

the benefits it offers to businesses of<br />

all sizes, including lower entry costs,<br />

shorter deployment time, elimination<br />

of hardware and software maintenance,<br />

vendor managed-upgrades, global<br />

availability, and seamless integration.<br />

“We think of Epicor Express as taking<br />

us from quote to cash,” said Deanne<br />

Osborne, finance and human resources<br />

manager at Hibbing Fabricators. “Every<br />

single person in our company uses it on a<br />

daily basis. There’s not one job you don’t<br />

use it for. Once it’s set up, it’s an almost<br />

foolproof system.”<br />

Hibbing Fabricators is a precision<br />

sheet metal fabricator that makes custom<br />

parts for a variety of industries, including<br />

medical, aerospace, computer/electronics<br />

and industrial. These parts can be found<br />

on everything from ultrasound machines<br />

to jets to guitar amplifiers.<br />

Hibbing Fabricator’s goal is to become<br />

a one-stop shop, so the company needs one<br />

system to tie everything together. Recently,<br />

the company purchased a laser cutter and<br />

machining center; it may be integrating a<br />

new powder coating line in the near future.<br />

In addition, Hibbing Fabricators is AS9100<br />

certified, so it needs a system to help<br />

maintain that certification.<br />

Epicor Express allows the company to<br />

create sales orders, document engineering<br />

methods, track materials used, and bill<br />

Epicor job tracking software dashboard.<br />

customers for nearly 50 different jobs<br />

that run through the shop each day.<br />

With one click, the company can see<br />

detailed information about a specific job,<br />

including which materials were used,<br />

how many parts have been made to date,<br />

which steps are ahead, which employee<br />

worked on the job and, finally, when parts<br />

are expected to ship.<br />

“We were one of the first shops in the<br />

country to pilot Epicor Express,” Osborne<br />

said. “And we did so because we’re a<br />

small shop. We rely on technology to<br />

stay competitive, yet we don’t have an IT<br />

department. Epicor handles our software<br />

upgrades and patches, which saves a lot<br />

of time.”<br />

Osborne and others can log in to the<br />

system at any time. In fact, she recently<br />

used it to approve a new customer when<br />

she was miles away at a training seminar.<br />

Because everyone has access to the system,<br />

there are fewer delays in processing, and<br />

production runs more smoothly.<br />

In addition, the ability to create and<br />

share custom reports is incredibly helpful,<br />

she said. Recently, she created a simple<br />

report showing the status, due date, and<br />

scheduled shipment of all current jobs,<br />

that can be shared with all employees on<br />

38 | PRECISION MANUFACTURING July | August 2013<br />

PAID SUPPLEMENT


SHOP PROFILE<br />

a regular basis. If she wants to change the<br />

way the software collects information, she<br />

can test these changes out on a backup<br />

system before going live.<br />

The ability to modify or scale-up the<br />

software at any time is another major<br />

benefit for Hibbing Fabricators. As the<br />

company grows, it can add modules,<br />

upgrades and users as necessary—all<br />

without purchasing extra hardware.<br />

With a simple and efficient way to<br />

track and manage customers, orders,<br />

materials, processes, accounting and<br />

other essential operations, Hibbing<br />

Fabricators has improved customer<br />

service, increased productivity, and<br />

lowered overall costs.<br />

“The great aspect about Epicor is that<br />

they keep adding new modules to make<br />

things better and easier,” Osborne said.<br />

“In my opinion they’re always trying to<br />

improve our productivity.”<br />

About Epicor<br />

Epicor Software Corporation is<br />

a global leader delivering inspired<br />

business software solutions to the<br />

manufacturing, distribution, retail, and<br />

services industries. With over 40 years<br />

of experience serving small, midmarket<br />

and larger enterprises, Epicor has more<br />

than 20,000 customers in over 150<br />

countries. The company’s headquarters<br />

are located in Dublin, California,<br />

with offices and affiliates worldwide,<br />

including Minneapolis.<br />

Epicor ERP is offered in three editions:<br />

Express, Standard, and Enterprise.<br />

Epicor SaaS ERP Express Edition is<br />

a comprehensive enterprise resource<br />

planning (ERP) system designed<br />

specifically for smaller businesses,<br />

only provided in the software as a<br />

service (SaaS) model. The software’s<br />

functionality is based on more than<br />

20 core modules, allowing customers<br />

to manage opportunities, orders, and<br />

operations in one integrated solution.<br />

Beyond the Express edition, Epicor SaaS<br />

ERP Standard Edition offers mid-sized<br />

businesses all that the Express Edition<br />

offers plus extended and advanced<br />

modules. The Enterprise Edition is for<br />

businesses with operations that span<br />

multiple companies and countries.<br />

All three of the editions are based<br />

on the same business logic and database<br />

design, enabling customers to move<br />

from one edition to another seamlessly.<br />

Companies are able to select the modules<br />

that align with business’ needs and,<br />

essentially, custom-design the ERP<br />

system to specific requirements.<br />

Epicor’s ERP deployment capability is<br />

unique in that Epicor is the only vendor<br />

that offers the same solution on-premise<br />

or in cloud, in both the single-tenant<br />

and multi-tenant SaaS model. Epicor<br />

customers can select the edition and<br />

deployment model that works best<br />

for them and as they evolve have the<br />

peace of mind that their ERP solution<br />

has the flexibility and functionality to<br />

accommodate their future requirements<br />

and growth.<br />

PM<br />

For more information about Epicor, contact the company at 1-800-999-1809 or<br />

info@epicor.com or visit www.epicor.com<br />

PAID SUPPLEMENT<br />

July | August 2013 PRECISION MANUFACTURING | 39


EDUCATOR'S CORNER<br />

An Unmanned American Dream<br />

NORTHLAND COMMUNITY AND TECHNICAL COLLEGE<br />

by James Retka, with contributions from Matthew Brenden<br />

As I was preparing my thoughts for<br />

this issue’s Educator’s Corner column, I<br />

came across a recent article published by<br />

Northland Community and Technical<br />

College which spotlights an amazing<br />

story of one of our graduates. I would like<br />

to share it with you because, for me, this<br />

story represents everything that is core to<br />

the mission of a community and technical<br />

college in preparing students to be vital<br />

contributors to American industry in an<br />

era of globalization.<br />

The newly launched program in<br />

Unmanned Aerial Systems (UAS)<br />

Maintenance Training builds off of<br />

Northland’s over 50 years of history in<br />

providing well-educated, competent<br />

technicians for the aerospace industry.<br />

I am honored to be part of such a<br />

dynamic team of individuals who are<br />

walking on the edge of technology<br />

commercialization. It sometimes has been<br />

challenging, but extremely rewarding for<br />

Northland to develop this first-in-thenation<br />

program and, as you will read—<br />

definitely worth the journey!<br />

The American Dream is the<br />

opportunity for prosperity and success<br />

through hard work for all. It means<br />

something different to everyone, but the<br />

principles remain the same regardless<br />

of who you are. Solomon (Sol) Kassaye<br />

found his version of the American Dream<br />

with Northrop Grumman and Northland<br />

Community and Technical College, 14<br />

years and 7,955 miles after he started the<br />

immigration process to leave Ethiopia<br />

and come to <strong>Minnesota</strong>. Sol graduated<br />

from Northland’s first class of Unmanned<br />

Aerial Systems—the first program of its<br />

kind in America. He recently was hired<br />

by Northrop Grumman and is stationed<br />

in Sigonella, Italy, in a position he calls a<br />

dream come true.<br />

Sol was born in 1987, in Addis Ababa,<br />

Ethiopia (east Africa). He came from an<br />

Ethiopian middle-income family that<br />

was able to provide him with a relatively<br />

good education in elementary and public<br />

high school. At age 11, his family got<br />

the chance to come to America. Due to<br />

the complicated immigration process,<br />

he was not able to get approved to come<br />

to America with the rest of his family.<br />

His mother, stepfather, and two young<br />

siblings left for America and Sol was<br />

moved to his grandfather’s home until he<br />

finalized the immigration process, which<br />

took over 8 years. In 2006, at the age of<br />

18, he was approved to enter the United<br />

States as a permanent resident.<br />

Sol has had a lifelong interest in aviation.<br />

In Ethiopia, there are few private aviation<br />

industries to work in and, according to<br />

Sol, the Ethiopian Airlines hire only the<br />

most educated people, so his chances were<br />

extremely slim to enter this workforce.<br />

<strong>When</strong> he turned 16, he graduated<br />

from Ethiopian high school. He was<br />

able to work in an automotive shop that<br />

trained young people as long as the kids<br />

provided free assistant service for the lead<br />

mechanic. He was able to learn many<br />

things in his time on this job. According to<br />

Sol, “Even though I was not paid anything,<br />

the education I got helped me shape my<br />

future. I was able to learn that I enjoyed<br />

the challenge of troubleshooting, fixing,<br />

and the feeling of accomplishment.”<br />

He added, “From that point on I decided<br />

I was going to be a technician, because<br />

of the feeling of joy I got from the job. I<br />

learned you don’t need much money in life<br />

to be happy as long as you get satisfaction<br />

from your job.” He found a trade he was<br />

passionate about, but the dream of working<br />

in aviation was ever-present.<br />

On my May 15, 2006, Sol arrived in<br />

Minneapolis, Minn., finally to be reunited<br />

with his family. Sol planned to work lowwage<br />

jobs but his parents insisted he go<br />

to school. He followed their advice and<br />

went back to high school as an 11thgrade<br />

student. This decision proved<br />

extremely beneficial. Sol improved his<br />

English and learned to better understand<br />

life in <strong>Minnesota</strong>. He also participated in<br />

post-secondary enrollment options where<br />

he took several college level classes. He<br />

attended automotive courses in college<br />

and high school, side by side.<br />

Sol added, “The automotive<br />

experience in college gave me an idea<br />

about the industry and the job. My<br />

experience taught me that the automotive<br />

industry is good and interesting, but<br />

very competitive and it lacks much of the<br />

challenge the aviation industry offers.<br />

This helped me decide to change to an<br />

aviation major when I headed to college.”<br />

After high school, Sol attended<br />

Minneapolis Community and Technical<br />

College, where he took the prerequisites<br />

for the aviation program. During<br />

this time their aviation program was<br />

cancelled, so Sol took his life north to<br />

Northland Community and Technical<br />

College’s Aviation Maintenance<br />

Technology (AMT) program. Sol found<br />

the school and the program a natural<br />

fit for him. He said it was everything<br />

he hoped it would be: challenging,<br />

interesting, and difficult. His favorite<br />

parts of the AMT program were working<br />

with composites, jet engines, power<br />

plants, and airframes.<br />

During his time in the AMT program,<br />

he saw himself graduating and working for<br />

an airline. Also during this time, Northland<br />

was developing the first UAS program in<br />

the country. His instructors introduced<br />

Sol to this cutting-edge program and what<br />

it could lead to. “To be honest I was as<br />

skeptical as most students about spending<br />

another year in school and the prospects<br />

of getting a job working on UAV’s, because<br />

there were no commercial UAV’s.” He<br />

decided it would be advantageous to try the<br />

tuition-free program because of the classes<br />

in avionics, composites, and electronics.<br />

He enrolled in the UAS program and<br />

immediately found it a great fit. He said of<br />

the 30-credit program, “It really covered<br />

everything and prepared me for what is out<br />

there on the job market right now and I am<br />

very grateful for that.”<br />

As he went through the UAS program,<br />

he received encouragement and support<br />

from Northland and Northrop Grumman.<br />

“That encouragement played a huge role in<br />

keeping me in the program during difficult<br />

days,” said Sol. As graduation neared, he<br />

felt confident in his skills and was ready<br />

to begin the next chapter. “The Northland<br />

continued<br />

40 | PRECISION MANUFACTURING July | August 2013


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July | August 2013 PRECISION MANUFACTURING | 41<br />

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EDUCATOR'S CORNER<br />

staff was a huge help as I prepared to<br />

graduate and enter the workforce. Jon<br />

Beck really helped me get to where I<br />

am,” he stressed. Sol was ready for new<br />

challenges and he set his sights on working<br />

for a leader in unmanned aerial systems,<br />

Northrop Grumman.<br />

Northrop Grumman has been a<br />

key partner throughout the growth<br />

of Northland Aerospace. “Northrop<br />

Grumman is a leader in unmanned<br />

systems,” said Janis Pamiljans, Northrop<br />

Grumman Aerospace Systems sector<br />

vice president and general manager<br />

for Unmanned Systems. “In order to<br />

maintain that leadership, we need to grow<br />

the men and women who will design,<br />

operate, manage, and lead the unmanned<br />

capabilities of tomorrow. That’s why it’s<br />

critically important that we partner with<br />

organizations like Northland Community<br />

and Technical College.”<br />

Upon graduation, Sol received<br />

promising word of a job possibility at<br />

Northrop Grumman. He had high hopes<br />

of this and prepared himself to take full<br />

advantage of this amazing opportunity.<br />

On October 29, 2012, Sol started his<br />

internship with Northrop Grumman at the<br />

Grand Forks Air Force Base (GFAFB). “It<br />

has been the most interesting and unique<br />

experience of my life. The company<br />

has a wonderful and friendly work<br />

environment, which is built on providing<br />

quality service to its customers and I<br />

am proud to be a part of it,” emphasized<br />

Sol. He has been upgraded to a full-time<br />

employee and plans to be assigned to a full<br />

time permanent position in Guam upon<br />

completion of his internship.<br />

Sol currently is stationed in Sigonella,<br />

Italy, as a technician/mechanic, and will<br />

return to finish his internship at the<br />

GFAFB. He recently spoke about his<br />

position from Italy and said, “This is<br />

where everything is happening! Aircrafts<br />

are flying, I’m learning so much every<br />

day, from greasing aircraft to working on<br />

required sensitive equipment.”<br />

According to Bruce Jinneman,<br />

Northrop Grumman technical services<br />

RQ-4 enterprise manager, Northrop<br />

Grumman currently employs three<br />

Northland graduates and hopes to hire<br />

more in the future. “Northrop Grumman<br />

has no internal school house to produce<br />

UAS technicians,” said Jinneman. “As the<br />

UAS business continues to grow, we now<br />

have a source in Northland for producing<br />

technicians to support a variety of UAS.<br />

Northland graduates have FAA certified<br />

airframe and power plant licenses, are<br />

trained not only in UAS mechanical<br />

systems such as hydraulics, brakes, and<br />

engines, but also have experience in UAS<br />

avionics systems.”<br />

Sol is proof that hard work and<br />

dedication are crucial to finding the<br />

American dream. He overcame obstacles<br />

many couldn’t fathom and continually<br />

spoke not of himself but in how others<br />

helped him along the way. “The staff at<br />

Northland were amazing, everything they<br />

did was for me. I got this job because of<br />

Northland. It’s a dream come true for<br />

someone like me to have a career like<br />

PM<br />

this,” he concluded.<br />

JAMES RETKA is dean of workforce and<br />

economic development at Northland<br />

Community and Technical College. He can be<br />

reached at james.retka@northlandcollege.edu.<br />

MATTHEW BRENDEN is the communications<br />

coordinator at Northland Community and<br />

Technical College.<br />

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42 | PRECISION MANUFACTURING July | August 2013


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July | August 2013 PRECISION MANUFACTURING | 43


MEMBER DIRECTORY<br />

Lifetime Members<br />

Dr. James Bensen<br />

Bemidji State University<br />

(218) 755-4215<br />

mbensen@bemidjistate.edu<br />

Dave Yeager<br />

(320) 564-3937<br />

Dr. Fred Zimmerman<br />

(612) 867-8368<br />

zimco@visi.com<br />

Alumni<br />

Dick Clifford<br />

(763) 533-7201<br />

dmcliffords@comcast.net<br />

David Fiedler<br />

(763) 245-6771<br />

dc_fiedler@msn.com<br />

Josef Goerges<br />

(218) 562-4432<br />

Mark Hockley<br />

(612) 722-7347<br />

hockleymark@yahoo.com<br />

Ken Johnson<br />

(651) 633-1994<br />

kjohn55112@aol.com<br />

Marv Peterson<br />

(651) 464-5667<br />

marv014@yahoo.com<br />

Rich Pogue<br />

(612) 965-8604<br />

poguerich@gmail.com<br />

A-1 Engineering<br />

Todd Craft<br />

todd.craft@a1eng.com<br />

(763) 786-8710<br />

ABA Water Systems, Inc.<br />

Tim Weaver<br />

services@abawatersystems.com<br />

(800) 257-1271<br />

Abdo, Eick & Meyers, LLP<br />

Donald Kreye<br />

donald.kreye@aemcpas.com<br />

(952) 715-3026<br />

Abrasive Specialists, Inc.<br />

Jaime Olsen<br />

jaime.olsen@asimn.com<br />

(763) 571-4111<br />

Accu-Prompt, Inc.<br />

Scott Hoffmann<br />

shoffmann@accuprompt.com<br />

(763) 783-1020 X16<br />

Ace Cutter Grinding, Inc.<br />

Kyle Anderson<br />

kyle@acecuttergrinding.com<br />

(763) 314-0255<br />

Aerospace <strong>Manufacturing</strong>, Inc.<br />

Tom Heid<br />

theid@awi-ami.com<br />

(651) 379-9888<br />

AeroSystems Engineering<br />

Peter Maye<br />

peter.maye@aseholdings.com<br />

(651) 220-1339<br />

Aerotek<br />

Dylan Ballantine<br />

dballant@aerotek.com<br />

(651) 252-3349<br />

Agility Machine Tool, Inc.<br />

Brian Holcomb<br />

brian@agilitymachine.com<br />

(763) 792-8502<br />

Agrimson Tool Company, Inc.<br />

Gary Agrimson<br />

mailroom@agrimsontool.com<br />

(763) 566-3446<br />

Air Engineering & Supply, Inc.<br />

David Maurer<br />

david@airengr.com<br />

(612) 332-4181<br />

Aitkin Iron Works, Inc.<br />

Jeffrey Chatelle<br />

jwc@aiw.com<br />

(218) 927-2400<br />

Alexandria Technical &<br />

Community College<br />

Dr. Kevin Kopischke<br />

kevink@alextech.edu<br />

(888) 234-1313<br />

All Tech Machinery & Supply<br />

Jeff Johnson<br />

jeffj@atms.us.com<br />

(763) 370-4670<br />

Alliance Metrology, Inc.<br />

Bryn Hartwig<br />

brynhart@comcast.net<br />

(763) 493-0026<br />

American Machine &<br />

Gundrilling Co., Inc.<br />

Chuck Berg, Jr.<br />

chucksr@amgundrilling.com<br />

(763) 425-3830<br />

AmeriStar <strong>Manufacturing</strong> Inc<br />

Kevin Heutmaker<br />

kevinh@ameristarmfg.com<br />

(507) 625-1515<br />

Anderson Automatics, Inc.<br />

Doug Anderson<br />

douga@andersonautomatics.com<br />

(763) 533-2206<br />

Anderson Dahlen, Inc.<br />

David Knoll<br />

davidknoll@andersondahlen.com<br />

(763) 852-4700<br />

Andrew Tool & Machining Company<br />

Bruce Hanson<br />

brucehanson@andrewtool.com<br />

(763) 559-0402<br />

Anoka Technical College<br />

Nick Graff<br />

ngraff@anokatech.edu<br />

(763) 576-4788<br />

Anoka-Ramsey Community College<br />

Jon Olson<br />

jon.olson@anokaramsey.edu<br />

(763) 433-1201<br />

Applied Products, Inc.<br />

Brian Carlson<br />

mpmainfo@appliedproducts.com<br />

(952) 912-2456<br />

Applied Vacuum Technology, Inc.<br />

Dan Korolchuk<br />

dkorolchuk@appliedvacuum.com<br />

(952) 442-7005<br />

APT CNC Inc.<br />

Brian Mayo<br />

brianmayo@aptcnc.com<br />

(507) 931-5425<br />

Arrow Cryogenics, Inc.<br />

Curt Salo<br />

curt@arrowcryogenics.com<br />

(763) 780-3367<br />

Associated Bank<br />

Chelsea Horton<br />

chelsea.horton@associatedbank.com<br />

(952) 591-2799<br />

Atscott <strong>Manufacturing</strong><br />

Company, Inc.<br />

John Norris<br />

info@atscott.com<br />

(320) 629-2501<br />

Automated<br />

Randy Squier<br />

rsquier@automatedextrusion.com<br />

(763) 576-6946<br />

Baillie Sales & Engineering, Inc.<br />

Mark Baillie<br />

mark@bailliesales.com<br />

(952) 546-2960<br />

Baker Tilly Virchow Krause, LLP<br />

Mark Kiecker<br />

mark.kiecker@bakertilly.com<br />

(612) 876-4776<br />

BankCherokee<br />

Roger Hamilton<br />

rhamilton@bankcherokee.com<br />

(651) 291-6263<br />

Barry & Sewall Industrial Supply<br />

Steve Olson<br />

steveo@barrysewall.com<br />

(612) 331-6170<br />

Batten Tool & Machine, Inc.<br />

Dan Batten<br />

dan@battentool.com<br />

(952) 942-9198<br />

Beaver Machine<br />

Jay Groth<br />

beavshack@beavermachine.com<br />

(763) 535-2204<br />

Benny Machine Company<br />

Jeffrey Benny<br />

bennymachine@aol.com<br />

(763) 444-5508<br />

Bermo Inc.<br />

Nancy Hartman<br />

nancy.hartman@bermo.com<br />

(763) 786-7676<br />

besTech<br />

Dave Steele<br />

dsteele@bankersequipment.com<br />

(952) 808-4208<br />

Bizal <strong>Manufacturing</strong> Co.<br />

Mike Bizal, Jr.<br />

bizalmfg@bizalmfg.com<br />

(763) 571-4030<br />

Black Line Group<br />

Scott Schmidt<br />

scott@blacklinegrp.com<br />

(763) 550-0111<br />

Blanski Peter Kronlage & Zoch, P.A.<br />

Gary Turnquist, CPA<br />

gturnquist@bpkz.com<br />

(763) 546-6211<br />

Bodycote Thermal Processing<br />

Mike Cornelius<br />

michael.cornelius@bodycote.com<br />

(952) 944-5500<br />

Boring Machine Corporation<br />

Tom Chacon<br />

tomchacon@bormac.com<br />

(763) 786-0100<br />

Boulay, Heutmaker,<br />

Zibell & Co. PLLP<br />

Matt Crane<br />

mcrane@bhz.com<br />

(952) 841-3051<br />

Bowman Tool & Machining<br />

Angela Bowman<br />

arb@btmcnc.com<br />

(507) 286-1400 X103<br />

Branch <strong>Manufacturing</strong><br />

Company, Inc.<br />

Delmer Fairbanks<br />

delmerf@branchmfg.com<br />

(651) 674-4441<br />

Bremer Bank<br />

Scott Johnson<br />

sajohnson@bremer.com<br />

(651) 726-6006<br />

Brenk Brothers, Inc.<br />

Jeff Brenk<br />

jeff@brenkbrothers.com<br />

(763) 784-5621<br />

Briggs and Morgan, P.A.<br />

Chuck Johnson<br />

cjohnson@briggs.com<br />

(612) 977-8680<br />

BTD Tooling Division<br />

Craig Rix<br />

craig.rix@btdmfg.com<br />

(952) 469-2423<br />

CAB Construction<br />

Karla Nelson<br />

karla@cabconstruction.com<br />

(507) 625-2233<br />

Carley Foundry, Inc.<br />

Kevin Stensrud<br />

kevin.stensrud@carleyfoundry.com<br />

(763) 205-8933<br />

Carlson Advisors, LLP<br />

Melvin Enger<br />

menger@carlson-advisors.com<br />

(763) 535-8150<br />

Cass Screw Machine<br />

Products Company<br />

Steve Wise<br />

steve@csmp.com<br />

(763) 535-0501<br />

C-Axis Inc.<br />

Jeff Haley<br />

jeff@c-axis.com<br />

(763) 478-8982<br />

CBIZ MHM, LLC<br />

Eric Hawkinson<br />

ehawkinson@cbiz.com<br />

(612) 376-1264<br />

Challenge Machine &<br />

<strong>Manufacturing</strong> Inc.<br />

Carrie Betland<br />

carrieb@challengemachine.com<br />

(763) 231-8400<br />

Checker Machine, Inc.<br />

Steve Lipinski<br />

slipinski@checkermachine.com<br />

(763) 544-5000<br />

Cheetah <strong>Precision</strong>, Inc.<br />

Manfred Niedernhoefer<br />

cheetah@cheetahprecision.com<br />

(651) 633-4566<br />

Chuck’s Grinding, Inc.<br />

Mike Reuter<br />

mike@chucksgrinding.com<br />

(952) 361-4308<br />

Cities Advanced Machinery<br />

Harry Youtsos<br />

harry@cam-cnc.com<br />

(952) 944-6060<br />

CliftonLarsonAllen LLP<br />

Samantha Metcalf<br />

samantha.metcalf@<br />

cliftonlarsonallen.com<br />

(612) 376-4821<br />

Code Welding & Mfg, Inc.<br />

Curt Simonson<br />

curtsimonson@codewelding.net<br />

(763) 277-8800<br />

Columbia Gear Corp.<br />

Mike Hipsher<br />

mhipsher@columbiagear.com<br />

(320) 356-7301<br />

Columbia <strong>Precision</strong> Machine Corp.<br />

Gilbert Baldwin<br />

gbaldwin@columbiapmc.com<br />

(952) 890-1003<br />

Comet Tool, Inc.<br />

Jim Freitag<br />

jim.freitag@comettoolinc.com<br />

(952) 935-3798<br />

Command Tooling Systems LLC<br />

Bahti Hanedar<br />

bhanedar@commandtool.com<br />

(763) 576-6910<br />

Concept Machine Tool Sales, Inc.<br />

Craig Conlon<br />

sales@conceptmachine.com<br />

(763) 559-1975<br />

Condux International<br />

Douglas Mulder<br />

dougm@condux.com<br />

(507) 387-8063<br />

Construction Results Corporation<br />

Mark Snyder<br />

mark.snyder@constructionresults.com<br />

(763) 559-1100<br />

Continental Engr. & Mfg., Inc.<br />

Eric Andersen<br />

eric@cem-web.com<br />

(952) 448-4771<br />

Corchran, Inc<br />

Tom Westphal<br />

twestphal@corchran.com<br />

(507) 833-0229<br />

CorTrust Bank<br />

Tim Swanson<br />

tswanson@cortrustbank.com<br />

(651) 289-5000<br />

Craft, Pattern & Mold<br />

Anthony Cremers<br />

tony@craftpattern.com<br />

(763) 675-3169<br />

CRTechnical<br />

Tom Wolden<br />

tomwolden@crtechnical.com<br />

(763) 560-6015<br />

Custom Cutter Grinding Corp.<br />

Kermit Bode<br />

info@customcuttergrinding.com<br />

(763) 441-7744<br />

D/F Machine Specialties, Inc.<br />

Steve Moerke<br />

sales@dfmachinespecialties.com<br />

(507) 625-6200<br />

Dahlquist Machine Inc.<br />

Jeff Dahlquist<br />

jdahlquist@dahlquistmachine.com<br />

(763) 755-7575<br />

Datum-A-Industries, Inc.<br />

Eric Geyen<br />

info@datum-manifolds.com<br />

(763) 479-1133<br />

David Olson Sales Co., Inc.<br />

Clinton Olson<br />

cmo@davidolsonsales.com<br />

(612) 722-9523<br />

Deco Tool Supply Co.<br />

Kevin Corrigan<br />

kcorrigan@decotool.com<br />

(763) 537-7762<br />

Diamond Tool & Engineering, Inc.<br />

Kent Smith<br />

ksmith@eot.com<br />

(218) 924-4024<br />

44 | PRECISION MANUFACTURING July | August 2013


MEMBER DIRECTORY<br />

Die Technology, Inc.<br />

Dale Skoog<br />

dskoog@dietechnology.com<br />

(763) 424-9677<br />

Digital Tool & Automation<br />

Dave Ackland<br />

dackland@digital-tool.com<br />

(763) 421-0400<br />

DMS Corporation<br />

Derek Nichols<br />

derek@mpi-dms.com<br />

(651) 452-1017<br />

Domaille Engineering LLC<br />

Don Hickerson<br />

dhickerson@domailleengineering.com<br />

(507) 281-0275<br />

Dotson Iron Castings<br />

Jean Bye<br />

jbye@dotson.com<br />

(507) 345-5018<br />

Douglas Finishing<br />

Jeff Powers<br />

jeff.powers@douglasfinishing.com<br />

(320) 762-6235<br />

DS & B Certified Public Accountants,<br />

Consultants & Advisors<br />

Paul Simons<br />

psimons@dsb-cpa.com<br />

(612) 359-9630<br />

Duncan Company<br />

Josh Ralph<br />

jralph@duncanco.com<br />

(612) 331-1776<br />

Dunwoody College of Technology<br />

E. J. Daigle<br />

edaigle@dunwoody.edu<br />

(612) 381-8172<br />

Duo-Tec Tool Company<br />

Dale Hanken<br />

dhanken@duotectool.com<br />

(763) 425-5005<br />

Dynamic Group<br />

Peter McGillivray<br />

pmcgill@dynamicgroup.com<br />

(763) 780-8674<br />

Eagle Tool & Design Co.<br />

Julie Ulrich<br />

julrich@eagletoolinc.com<br />

(763) 784-7400<br />

Elk River Machine Company<br />

Todd McChesney<br />

tmcchesney@ermc.com<br />

(763) 441-1581<br />

Ellison Technologies<br />

Craig St. John<br />

cstjohn@ellisontechnologies.com<br />

(763) 545-9699<br />

Emerson Network Power<br />

Connectivity Solution<br />

Jeff Norell<br />

jeff.norell@emerson.com<br />

(507) 833-6685<br />

Engineered Finishing Corp.<br />

Danforth Messerly<br />

dmesserly@engfinish.com<br />

(763) 785-9278<br />

Enterprise <strong>Minnesota</strong><br />

Bob Kill<br />

robert.kill@enterpriseminnesota.org<br />

(612) 373-2900<br />

Epicor Software Corporation<br />

Christine Hansen<br />

chansen@epicor.com<br />

(952) 417-5161<br />

Erickson Metals of MN, Inc.<br />

Luke Harned<br />

lharned@ericksonmetalsmn.com<br />

(763) 785-2340
<br />

Exact JobBOSS<br />

Alisha Wells-Skauge<br />

jobBossmail@exact.com<br />

(952) 841-1463<br />

Excelsior Tool Company, Inc.<br />

Gary Lostetter<br />

etc1gl@frontiernet.net<br />

(763) 479-3355<br />

Fab Pipe, Inc.<br />

Ted Muntz<br />

tmuntz@fabpipe.com<br />

(763) 428-2259<br />

Falls Fabricating LLC<br />

Mike Rott<br />

mrott@fallsfab.com<br />

(320) 632-2322<br />

Fastenal <strong>Manufacturing</strong><br />

Tim Borkowski<br />

tborkows@fastenal.com<br />

(507) 453-8000<br />

Federated Insurance<br />

Brock Martinez<br />

bgmartinez@fedins.com<br />

(507) 455-5200<br />

Fireaway Inc.<br />

Anthony Gee<br />

agee@statx.com<br />

(952) 935-9745<br />

Fox Valley Metrology<br />

Steve Schaefgen<br />

steve@foxvalleymetrology.com<br />

(920) 410-1547<br />

Fraisa USA, Inc.<br />

Mathieu Tapp<br />

mtapp@fraisausa.com<br />

(651) 636-8488<br />

Froehling Anderson<br />

Rick Wiethorn<br />

rwiethorn@fa-cpa.com<br />

(952) 979-3100<br />

G & K Machining<br />

Amanda Harrison<br />

amanda@gandkmachining.com<br />

(763) 784-1025<br />

Glenn Metalcraft, Inc.<br />

Joseph Glenn<br />

jglenn@gmc-mn.com<br />

(763) 389-5355<br />

Global Robotics Innovation Park<br />

Nena Street<br />

nena.street@roboticsinnovation.com<br />

(612) 276-2688<br />

Graco Inc.<br />

Heather Bittle<br />

hbittle@graco.com<br />

(612) 623-6431<br />

Granger Machine, Inc.<br />

Mike Parker<br />

mike@grangermachine.com<br />

(763) 444-3725<br />

H & F <strong>Manufacturing</strong>, Inc.<br />

Steve Farniok<br />

stevef@hfmfg.com<br />

(763) 493-5606<br />

Haberman Machine, Inc.<br />

Scott Ness<br />

scottn@habermanmachine.com<br />

(651) 777-4511<br />

Hales Machine Tool, Inc.<br />

Dan Hales<br />

dhales@halesmachinetool.com<br />

(763) 553-1711<br />

Hamre Designs LLC<br />

Paul Hamre<br />

paul@hamredesigns.com<br />

(651) 261-4673<br />

Hard Chrome, Inc.<br />

Dick Walters<br />

sales@hardchromeplating.net<br />

(612) 788-9451<br />

Hegman Machinery, LLC -<br />

A Div. of Morris Group, Inc.<br />

Jerry Rex<br />

jrex@hegmanmachinery.com<br />

(763) 315-7309<br />

Hennepin Technical College<br />

Mike McGee<br />

mike.mcgee@hennepintech.edu<br />

(763) 488-2648<br />

HEXIS<br />

Andrew Skoog<br />

andrew@hexpedite.com<br />

(612) 804-1143<br />

HG&K Ltd.<br />

Greg Uphoff<br />

guphoff@hgkcpa.com<br />

(952) 979-1146<br />

Hibbing Fabricators, Inc.<br />

Wayne Larson<br />

waynel@hibfab.com<br />

(218) 262-5575<br />

HLB Tautges Redpath, Ltd<br />

Megan Johnson<br />

mjohnson@hlbtr.com<br />

(651) 426-7000<br />

The more HAIMER, the better.<br />

Tool Dynamic TD 2009 Comfort Plus<br />

Application<br />

Balancing of cutting tools,<br />

tool holders, rotors<br />

Operation<br />

Brilliantly simple via Control Terminal<br />

Indexing of balancing position<br />

Automatically<br />

Clamping of tool holder<br />

Extremely precise<br />

Performance of your machine tool<br />

Maximized<br />

Downtimes of your machine tool<br />

Minimized<br />

Measuring accuracy<br />

< 0.5 gmm<br />

More<br />

www.haimer-usa.com<br />

Haimer USA, LLC | 134 E. Hill Street | Villa Park, IL 60181 | USA<br />

Phone +1-630-833-1500 | haimer@haimer-usa.com | www.haimer-usa.com<br />

Tool Holders<br />

Shrinking Technology<br />

Balancing Machines<br />

Measuring Instruments<br />

Tool Management<br />

July | August 2013 PRECISION MANUFACTURING | 45


MEMBER DIRECTORY<br />

Hoff Online Auctions<br />

Dennis Hoff<br />

dennis.hoff@hoffonlineauctions.com<br />

(612) 234-8006<br />

Houck Machine Company<br />

Steve Kingdon<br />

skingdon@houckmachine.com<br />

(763) 566-3792<br />

Huot <strong>Manufacturing</strong> Company<br />

John Huot<br />

j.huot@huot.com<br />

(651) 646-1869<br />

Hutchinson <strong>Manufacturing</strong>, Inc.<br />

Tom Daggett<br />

tdaggett@hutchmfg.com<br />

(320) 587-4653<br />

ICA Corporation<br />

Steve Hoaglund<br />

steveh@icacorp.com<br />

(763) 428-2800<br />

Ideal Aerosmith Inc.<br />

Darren Stinson<br />

dstinson@idealaero.com<br />

(701) 757-3400<br />

IFS-Industrial Fabrication<br />

Services, Inc.<br />

Matt Doherty<br />

mattifs@hickorytech.net<br />

(507) 726-6000<br />

INCERTEC<br />

John Shelander<br />

john.shelander@incertec.com<br />

(763) 717-7016<br />

Industrial Tool Solutions<br />

Brett Wharton<br />

brett@itsmn.onmicrosoft.com<br />

952.432.2484<br />

Industrial Waste Services, Inc.<br />

Mike Antolik<br />

mike@industrialwasteservices.biz<br />

(952) 474-2628<br />

Ingersoll Rand Minneapolis<br />

Dan Shreve<br />

dshreve@irco.com<br />

(612) 522-7000<br />

International <strong>Precision</strong><br />

Machining, Inc.<br />

Daniel Meyer<br />

dmeyer@ipminc.com<br />

(320) 656-1241<br />

ISC Companies Inc.<br />

Lou Cowart<br />

l.cowart@isccompanies.com<br />

(763) 559-0033<br />

ITW Heartland<br />

Brian Baustian<br />

brian.baustian@itwheartland.com<br />

(320) 762-0138<br />

J. & J. Machine, Inc.<br />

John Lenz<br />

sales@jandjmachine.com<br />

(763) 421-0114<br />

J. B. Testing, Inc.<br />

Jeff Boisvert<br />

jbtesting@jbtesting.com<br />

(763) 795-9690<br />

Jet Edge, Inc.<br />

Nancy Lauseng<br />

sales@jetedge.com<br />

(763) 497-8700<br />

JIT <strong>Manufacturing</strong>, Inc.<br />

Gene Wehner<br />

gwehner@jitmfgmn.com<br />

(763) 425-7995<br />

Jonaco Machine LLC<br />

Bill Russell<br />

sales@jonaco.com<br />

(952) 448-5544<br />

Jones Metal Products Inc<br />

Sarah Richards<br />

srichards@jonesmetalproducts.com<br />

(507) 951-0665<br />

K & G <strong>Manufacturing</strong> Co.<br />

Shawn Veith<br />

sveith@kgmfg.com<br />

(507) 334-5501<br />

Kato Engineering Inc.<br />

(507) 345-2750<br />

KayHarris Real Estate Consultants<br />

Kay Harris, CCIM<br />

kay@kayharrisre.com<br />

(952) 915-4444<br />

Kellogg & Associates<br />

Van Kellogg<br />

van@kelloggandassociates.com<br />

(763) 757-5164<br />

Kendeco, Div. of<br />

BlackHawk Industrial<br />

Bob Miller<br />

bobm@kendeco.com<br />

(320) 253-1020<br />

KLC Financial, Inc.<br />

Lesley Farmer<br />

lesley@klcfinancial.com<br />

(952) 224-2901<br />

KleinBank-Coon Rapids<br />

Jane Campe<br />

j.campe@kleinbank.com<br />

(763) 427-5005<br />

Kurt <strong>Manufacturing</strong> Company Inc.<br />

Steve Carlsen<br />

stevec@kurt.com<br />

(763) 572-4550<br />

La Machine Shop, Inc.<br />

Joe LaBonne<br />

joe@lamachineshop.com<br />

(763) 434-6108<br />

Lake Air Metal Stamping LLC<br />

Brad Severson<br />

bseverson@lakeairmetals.com<br />

(763) 546-0994<br />

Lake Engineering, Inc.<br />

Steve Magnuson<br />

stevem@lakeengineering.com<br />

(952) 473-5485<br />

Lake Superior College<br />

Max Udovich<br />

m.udovich@lsc.edu<br />

(218) 733-7631<br />

Lakeland Tool & Engineering, Inc.<br />

Marty Sweerin<br />

betty@lte.biz<br />

(763) 422-8866<br />

LaMott Enterprises, Inc.<br />

Steve LaMott<br />

steve@lamottenterprises.com<br />

(763) 781-0001<br />

Lane Company<br />

Dan Tall<br />

dantall@laneplastics.com<br />

(612) 379-2018<br />

Larkin Hoffman Daly &<br />

Lindgren Ltd.<br />

Mark Geier<br />

mgeier@larkinhoffman.com<br />

(952) 835-3800<br />

Lindquist + Vennum LLP<br />

Heather Rasmussen<br />

hrasmussen@lindquist.com<br />

(612) 371-2461<br />

Lion Engineering Plastics, Inc.<br />

Scott King<br />

sking@lionep.com<br />

(952) 641-6300<br />

Lion <strong>Precision</strong><br />

Don Martin<br />

don@lionprecision.com<br />

(651) 484-6544<br />

Litin Paper Company<br />

John Hanson<br />

jhanson@litin.com<br />

(612) 607-5735<br />

Lou-Rich, Inc.<br />

Randy Eggum<br />

reggum@lou-rich.com<br />

(507) 377-5330<br />

Lubrication Technologies, Inc.<br />

Stacey Hey<br />

staceyhey@lubetech.com<br />

(651) 636-7990<br />

Lyndex Nikken<br />

Craig Schepers<br />

craigs@lyndexnikken.com<br />

(847) 367-4800<br />

M. Vincent & Associates, Ltd.<br />

David Hannah<br />

david@vincentmetals.com<br />

(952) 884-7733<br />

Machine Tool Supply Corp.<br />

Troy Kerin<br />

troyk@machtool.com<br />

(651) 452-4400<br />

Mack Engineering Corp.<br />

Jennifer Salisbury<br />

jennifer.s@mackengineering.com<br />

(612) 721-2471<br />

<strong>Manufacturing</strong> Solutions of MN Inc.<br />

Jim Lemons<br />

jim.lemons@msmni.com<br />

(651) 294-7790<br />

Marr Valve Company,<br />

a Div. of Specialty Mfg.<br />

Chad Gregoire<br />

chad@marrvalve.com<br />

(320) 564-4279<br />

Martin Calibration Inc.<br />

Rick Brion<br />

rbrion@martincalibration.com<br />

(952) 882-1528<br />

Massman Automation Designs, LLC<br />

Chad Ferguson<br />

chad.ferguson@massmanllc.com<br />

(320) 554-3611<br />

Master Tool & Die, Inc.<br />

Tony Trabant<br />

tonyt@mastertoolinc.com<br />

(651) 454-2536<br />

Mate <strong>Precision</strong> Tooling<br />

Joe Schneider<br />

joe.schneider@mate.com<br />

(763) 421-0230<br />

Matsuura Machinery USA<br />

John Schwartz<br />

john.schwartz@matsuurausa.com<br />

(651) 289-9700<br />

Med-Tek, Inc.<br />

Randy Duffy<br />

randy@med-tekinc.com<br />

(612) 789-3527<br />

Meier Tool & Engineering, Inc.<br />

Tom Murphy<br />

tmurphy@meiertool.com<br />

(763) 427-6275<br />

Metal Craft Machine<br />

& Engineering, Inc.<br />

Trisha Mowry<br />

trisha@metal-craft.com<br />

(763) 441-1855<br />

Metal Supermarkets<br />

Doug Knepper<br />

dknepper@metalsupermarkets.com<br />

(763) 315-4042<br />

MHTA-<strong>Minnesota</strong><br />

High Tech Association<br />

Andrew Wittenborg<br />

awittenborg@mhta.org<br />

(952) 230-4555<br />

MICO, Inc.<br />

John (Sonny) Suserud<br />

sonnys@mico.com<br />

(507) 625-6426<br />

Micro Parts Inc.<br />

Robert Nichols<br />

robert@mpi-dms.com<br />

(651) 452-1017<br />

Micro-Matics LLC<br />

Rick Paulson<br />

rick@micro-matics.com<br />

(763) 780-2700<br />

Mid American Financial Group<br />

Clint Nelson<br />

cnelson1@minneapolis.nef.com<br />

(952) 258-5043<br />

Mid-Continent Engineering, Inc.<br />

Sanders Marvin<br />

sanders.marvin@mid-continent.com<br />

(612) 781-0260<br />

Midland Technologies, Inc.<br />

Susan Dubay<br />

midland@midlandtechnologies.com<br />

(763) 428-4229<br />

Midwest CAM Solutions, Inc.<br />

Richard Lord<br />

rlord@midwestcamsolutions.com<br />

(763) 560-6567<br />

Midwest Industrial<br />

Tool Grinding, Inc.<br />

Eric Lipke<br />

info@mitgi.us<br />

320.455.0535<br />

Midwest Machine Tool Supply<br />

Doug Eliason<br />

doug@midwestmachinetool.com<br />

(763) 571-3550<br />

Midwest Steel Supply Company<br />

Brandon Walton<br />

bw@midweststeelsupply.com<br />

(612) 333-6868<br />

Millerbernd Laser<br />

Farid Currimbhoy<br />

fcurrimbhoy@millerberndlaser.com<br />

(612) 805-2474<br />

Milltronics CNC Machines<br />

Sara Dvorak<br />

sdvorak@milltronics.net<br />

(952) 442-1443<br />

MINNCOR Industries<br />

Brenda Chandler<br />

bchandler@minncor.com<br />

(651) 361-7500<br />

Minneapolis Community<br />

& Tech. College<br />

Kim Munson<br />

kim.munson@minneapolis.edu<br />

(612) 659-6093<br />

<strong>Minnesota</strong> Business Magazine<br />

Tamara Prato<br />

tamara.prato@tigeroak.com<br />

612.548.3240<br />

<strong>Minnesota</strong> Grinding, Inc.<br />

David Schranck<br />

david.schranck@minnesotagrinding.com<br />

(763) 535-4445<br />

<strong>Minnesota</strong> Waterjet, Inc.<br />

Doug Leaser<br />

dougl@mnwaterjet.com<br />

(763) 427-9200<br />

MN DEED Office of Innovation<br />

& Strategic Alliances<br />

Connie Christenson<br />

connie.christenson@state.mn.us<br />

(218) 234-3052<br />

MN State College,<br />

Southeast Technical<br />

Bob Leifeld<br />

rleifeld@southeastmn.edu<br />

(507) 453-2700<br />

MN Technical Assistance<br />

Program, U of M<br />

Mark Powers<br />

powe0181@umn.edu<br />

(612) 624-1826<br />

Modified Tool, Inc.<br />

John Kruse<br />

modifiedtool@emily.net<br />

(218) 763-6030<br />

Mold-Tech, Inc.<br />

Jon Lee<br />

jlee@mold-techinc.com<br />

(763) 497-7500<br />

Moquist Thorvilson Kaufmann LLC<br />

Jon Bauer<br />

Jon.bauer@mtkcpa.com<br />

(952) 656-2629<br />

Morrissey, Inc.<br />

Steve Mealman<br />

smealman@morrisseyinc.com<br />

(952) 698-2310<br />

MPS Technical<br />

Bianca Carr<br />

biancac@mpstechnical.com<br />

(952) 540-4260<br />

MRG Tool and Die Corp.<br />

Mike Gramse<br />

mgramse@mrgtoolanddie.com<br />

(507) 334-1847<br />

MultiSource Mfg LLC<br />

Gary Hadley<br />

ghadley@multisourcemfg.com<br />

(952) 456-5500<br />

Nanotech Machinery Solutions, Inc.<br />

Kevin Manion<br />

kevin@nanomach.us<br />

(763) 425-6266<br />

NETTwork Mfg. Inc.<br />

Aaron Netter<br />

aaron@nettworkmfg.com<br />

(320) 654-8352<br />

Network Medics, Inc.<br />

Kevin Calgren<br />

kevin@networkmedics.com<br />

(612) 643-3539<br />

New Ulm <strong>Precision</strong> Tool, Inc.<br />

Howard Blume<br />

hblume@nuprecisiontool.com<br />

(507) 233-2900<br />

Normandale Community College<br />

Nancy Louwagie<br />

nancy.louwagie@normandale.edu<br />

(952) 358-8738<br />

North Second Street<br />

Steel Supply, Inc.<br />

Mike Keefe<br />

mkeefe@nssss.com<br />

(612) 522-6626<br />

Northern Iron & Machine<br />

Ray Van Allen<br />

rvanallen@northernim.com<br />

(651) 778-3374<br />

Northland Screw Products, Inc.<br />

James Martinson<br />

james@northlandscrewproducts.com<br />

(763) 753-3628<br />

46 | PRECISION MANUFACTURING July | August 2013


MEMBER DIRECTORY<br />

Northstar Aerospace<br />

Gary Corradi<br />

gcorradi@northstaraerospace.com<br />

(218) 720-2920<br />

Northwest Machine Technologies<br />

Tony Bailey<br />

tbailey@nwmtec.com<br />

(763) 493-3660<br />

Northwest Swiss-Matic, LLC<br />

Wade Halseth<br />

whalseth@nwswissmatic.com<br />

(763) 544-4222<br />

Northwest Technical<br />

College - Bemidji<br />

Daniel Larson<br />

daniel.larson@ntcmn.edu<br />

(218) 333-6604<br />

NTI School of Technology /<br />

Globe University<br />

Pam Schumacher<br />

pschumacher@globeuniversity.edu<br />

(651) 730-5100<br />

NTM, Inc.<br />

Pat Mullins<br />

patm@ntminc.com<br />

(763) 780-1420<br />

Olympic Steel, Inc.<br />

Tom Ehlers<br />

tehlers@olysteel.com<br />

(763) 544-7100<br />

Omnitool, Inc.<br />

Walter Waffensmith<br />

walter@omnitool.com<br />

(763) 535-4240<br />

On Time Delivery Service, Inc.<br />

Tim Holtan<br />

tholtan@bontime.com<br />

(952) 884-4060<br />

Panther <strong>Precision</strong> Machine, Inc.<br />

Tom Olson<br />

tolson@pantherprecision.com<br />

(763) 586-9651<br />

Park <strong>Precision</strong> Machining Inc.<br />

Bob Tummel<br />

bob@parkprecision.com<br />

(763) 754-8273<br />

Parker Hannifin<br />

Carsa Spaude<br />

cspaude@parker.com<br />

(507) 233-2305<br />

Pequot Tool & <strong>Manufacturing</strong>, Inc.<br />

Michael Goerges<br />

mgoerges@pequottool.com<br />

(218) 568-8069<br />

Perfecseal Mankato<br />

Leigh Asleson<br />

lcasleson@bemis.com<br />

(507) 625-1131<br />

Perfection Grinding, Inc.<br />

Darell Stern<br />

perfgrin@aol.com<br />

(763) 571-1052<br />

Permac Industries<br />

Darlene Miller<br />

dmiller@permacindustries.com<br />

(952) 894-7231<br />

Pine Technical College<br />

Julie Dillenburg<br />

dillenburgj@pinetech.edu<br />

(320) 629-5112<br />

Plastics International<br />

Paul Carter<br />

paulc@plasticsintl.com<br />

(952) 934-2303<br />

Powder Coating Technologies, Inc.<br />

Kent Krenitz<br />

kent@powdercoatingtech.com<br />

(763) 559-4779<br />

Precise Products Corporation<br />

Darrell Freitag<br />

dfreitag@preciseproducts.com<br />

(612) 522-2141<br />

<strong>Precision</strong><br />

Jamie Durand<br />

jamie@precisionmn.com<br />

(763) 784-1704<br />

<strong>Precision</strong> Coatings, Inc.<br />

Linda Grundtner<br />

sales@precisioncoatings.com<br />

(651) 641-0878<br />

<strong>Precision</strong> Punch & Plastic, Co. Inc.<br />

Kevin Ryan<br />

kevinr@precisionpunch.com<br />

(952) 933-0993<br />

<strong>Precision</strong> Tool Technologies, Inc.<br />

Jim Goerges<br />

jim@precisiontooltech.com<br />

(320) 632-5320<br />

PRI Robotics<br />

Scott Nelson<br />

snelson@prirobotics.com<br />

(763) 450-4381<br />

Principal Financial Group<br />

Alyssa Kreutzfeldt<br />

kreutzfeldt.alyssa@principal.com<br />

(651) 287-5469<br />

Pro Fabrication, Inc.<br />

Letetia Klebel<br />

letetia.klebel@pro-fabrication.com<br />

(507) 243-3441<br />

Production Engineering Corp.<br />

Mike Albers<br />

mhalbers@pecorp.net<br />

(612) 788-9123<br />

Production Tool & Mfg, Inc.<br />

Mark Boesch<br />

markb@protoolus.com<br />

(763) 559-5746<br />

Productivity Inc<br />

Greg Buck<br />

gbuck@productivity.com<br />

(763) 476-8600<br />

Productivity Quality Inc /<br />

Advanced Inspection Services LLC<br />

Keith Summers<br />

keith.summers@pqi.net<br />

(763) 249-8130<br />

Professional Instruments<br />

Company, Inc.<br />

Paul Arneson<br />

parneson@airbearings.com<br />

(952) 933-1222<br />

ProtoTek Engineering, Inc.<br />

Brian Pascoe<br />

bpascoe@prototek-engineering.com<br />

(952) 361-5598<br />

QDP Technologies, Inc.<br />

Troy Holien<br />

troy.holien@qdptech.com<br />

(763) 712-1626<br />

Qualitek Engineering<br />

& <strong>Manufacturing</strong> Inc.<br />

Michael Nepsund<br />

miken@qualitek-eng.com<br />

(763) 544-9507<br />

Quality & Service Machine<br />

Tool Company<br />

Bill Lidfors<br />

bill@qandsmachinetool.com<br />

(952) 935-8616<br />

Quality Machine of IA, Inc. MN Div.<br />

Tim Greene<br />

timg@qualitymachine.com<br />

(763) 560-3955<br />

Quality Metals, Inc.<br />

Jason King<br />

jason.king@qualitymetalsinc.com<br />

(651) 645-5875<br />

Quazar Capital Corporation<br />

Bruce Behm<br />

bruceb@quazarcapital.com<br />

(763) 550-9000<br />

R & M <strong>Manufacturing</strong> Co. LLC<br />

Todd Dyste<br />

tdyste@rmmco.com<br />

(763) 574-9225<br />

Radan - Vero Software<br />

Doug Wood<br />

doug.wood@radan.com<br />

(651) 982-0100 X5502<br />

Regal Machine Inc.<br />

George Hendren<br />

ghendren@regalmachineinc.com<br />

(651) 408-8940<br />

July | August 2013 PRECISION MANUFACTURING | 47


MEMBER DIRECTORY<br />

Replenex, Inc.<br />

Tom Folska<br />

tom.folska@replenex.com<br />

(952) 943-4715<br />

Retirement and 401(k)<br />

Plan Advisors, LLC<br />

Scott Leverenz<br />

scott@rpadvise.com<br />

(952) 544-3614<br />

Rev Zero, Inc.<br />

Bob Anderson<br />

robert.anderson@revzeroinc.com<br />

(952) 380-9966<br />

Ridgewater College<br />

Dale Bomstad<br />

dale.bomstad@ridgewater.edu<br />

(320) 234-8568<br />

Riverside <strong>Manufacturing</strong>, Inc.<br />

Scott Robertson<br />

srob@riversidemnf.com<br />

(763) 274-2193<br />

RJ Ahmann Company<br />

Scott Benjamin<br />

sbenjamin@rja.com<br />

(952) 947-9785<br />

rms<br />

Lee Zachman<br />

lzachman@machine.com<br />

(763) 786-1520<br />

Roberts Automatic Products, Inc.<br />

Ted Roberts<br />

troberts@robertsautomatic.com<br />

(612) 384-3999<br />

Robotics Alley<br />

Andrew Borene<br />

andrew.borene@reconrobotics.com<br />

(952) 935-5515 x108<br />

RTI Remmele Medical<br />

Al Germscheid<br />

al.germscheid@remmele.com<br />

(763) 263-2636<br />

Saint Paul Port Authority<br />

B. Kyle<br />

blk@sppa.com<br />

(651) 204-6241<br />

Sandvik Coromant<br />

John Depies<br />

john.depies@sandvik.com<br />

(715) 410-1521<br />

Schreifels & Associates, Inc.<br />

Bob Schmitz<br />

bob@schreifels.com<br />

(763) 569-4304<br />

SCHUNK, Inc.<br />

Matt Steele<br />

matt.steele@us.schunk.com<br />

(800) 772-4865<br />

Silvertip Associates, Inc.<br />

Dale Peterson<br />

silvertipassoc@aol.com<br />

(763) 717-0773<br />

Smith Foundry Company<br />

Jim Pint<br />

pint_jim@smithfoundry.com<br />

(612) 729-9395<br />

Sodick, Inc.<br />

Joel Manns<br />

jmanns@sodick.com<br />

(651) 319-7259<br />

South Central College<br />

Tom Kammer<br />

tom.kammer@southcentral.edu<br />

(507) 389-7336<br />

The Specialty<br />

<strong>Manufacturing</strong> Company<br />

Debbie Zaiger<br />

srische@specialtymfg.com<br />

(651) 653-0599<br />

S-T Industries, Inc.<br />

Melanie Johnson<br />

mjohnson@stindustries.com<br />

(800) 326-2039<br />

St. Cloud Tech & Comm College<br />

Bruce Peterson<br />

bpeterson@sctcc.edu<br />

(320) 308-6639<br />

St. Marys University<br />

Paul Christensen<br />

prchris00@smumn.edu<br />

(612) 728-5100<br />

St. Paul College-A Comm.<br />

& Tech. College<br />

Heather McGannon<br />

heather.mcgannon@saintpaul.edu<br />

(651) 403-4118<br />

Stone Machinery, Inc.<br />

Tom Drazkowski<br />

info@stonemachinery.com<br />

(651) 778-8887<br />

T. Bryce & Associates, Inc.<br />

Terry Bryce<br />

terryb@tbryce.com<br />

(763) 449-9900<br />

T.D. Wright, Inc.<br />

David McEachern<br />

sales@tdwinc.com<br />

(651) 227-1302<br />

Taylor Machine, Inc.<br />

Rick Taylor<br />

rtaylor@tmicnc.com<br />

(763) 786-5949<br />

TBEI / Crysteel Mfg<br />

Joe Paulsen<br />

jpaulsen@tbei.com<br />

(507) 726-2728<br />

TC Clipper Company<br />

Mike Clipper<br />

mikec@tcclipper.com<br />

(952) 829-0545<br />

TEAM Industries<br />

Jim Russ<br />

jimruss@team-ind.com<br />

(218) 694-3550<br />

Technical Die-Casting, Inc.<br />

Randy Walters<br />

randyw@tech-die-casting.com<br />

(507) 689-2194<br />

Technology Reps<br />

Mike Neeley<br />

mikeneeley@comcast.net<br />

(651) 636-6966<br />

The Whittemore Co.<br />

Kurt Wasieleski<br />

kurt@whittemore-inc.com<br />

(651) 331-8984<br />

Tooling Science, Inc.<br />

Brian Burley<br />

brian@tlscience.com<br />

(763) 425-6001<br />

Top Tool Company<br />

Duane Kari<br />

dakari@toptool.com<br />

(763) 786-0030<br />

TSI Plastics, Inc.<br />

Pat McCready<br />

pat@tsiplastics.com<br />

(763) 452-3635<br />

Twin City EDM<br />

& <strong>Manufacturing</strong>, Inc.<br />

Steve Lindell<br />

slindell@twincityedm.com<br />

(763) 783-7808<br />

Twin City Gear Company<br />

Max Fenna<br />

tcgear@goldengate.net<br />

(763) 780-9780<br />

Twin City Honing, Inc.<br />

Larry Bopp<br />

boppld@yahoo.com<br />

(952) 894-1730<br />

Twin City Plating Company<br />

Roger Plath<br />

roger@twincityplating.com<br />

(612) 331-8895<br />

United Standards Lab, Inc.<br />

James Dolezal<br />

jim@unitedstandardslab.com<br />

(612) 823-2616<br />

Used Machinery Sales LLC<br />

Jack Mendenhall<br />

jack@cnctool.com<br />

(763) 441-5152<br />

Venture Bank<br />

Kriss Griebenow<br />

kgriebenow@venturebankonline.com<br />

(763) 398-5822<br />

Von Ruden <strong>Manufacturing</strong>, Inc.<br />

Brandon Anderson<br />

brandon@vonruden.com<br />

(763) 682-3122<br />

Call your local<br />

Federated Representative<br />

for help developing a<br />

risk management culture<br />

at your business.<br />

Federated Mutual Insurance Company<br />

Federated Service Insurance Company*<br />

Federated Life Insurance Company<br />

Owatonna, <strong>Minnesota</strong> 55060<br />

Phone: (507) 455-5200<br />

www.federatedinsurance.com<br />

*Not licensed in the states of NH, NJ, RI, and VT.<br />

© 2013 Federated Mutual Insurance Company<br />

48 | PRECISION MANUFACTURING July | August 2013


MEMBER DIRECTORY<br />

V-TEK, Inc.<br />

Christina James<br />

c.james@vtekusa.com<br />

(507) 345-0154<br />

W.P. & R.S. Mars Company<br />

Bob Mars<br />

rmars3@marssupply.com<br />

(952) 884-9388<br />

Weigh-Rite Scale Co., Inc.<br />

Jennifer Johnson<br />

info@scaleguy.com<br />

(715) 247-3364<br />

Western Spring <strong>Manufacturing</strong><br />

Alex Altstatt<br />

alex@westernspring.com<br />

(651) 224-1721<br />

Wilson Tool International<br />

Brian Robinson<br />

brian.robinson@wilsontool.com<br />

(651) 286-6003<br />

Winegar, Inc.<br />

Tim Wenzel<br />

tim.wenzel@winegarinc.com<br />

(507) 835-3495<br />

WSI Industries, Inc.<br />

Benjamin Rashleger<br />

brashleger@wsci.com<br />

(763) 295-9202<br />

Wyoming Machine, Inc.<br />

Lori Tapani<br />

ltapani@wyomingmachine.com<br />

(651) 462-4156<br />

Yeager Machine, Inc.<br />

Mike Yeager<br />

mike@yeagermachine.com<br />

(952) 467-2800<br />

NEW MEMBERS:<br />

Condux International<br />

Douglas Mulder, operations manager<br />

(507) 387-8063<br />

dougm@condux.com<br />

Falls Fabricating LLC<br />

Mike Rott, president<br />

(320) 632-2322<br />

mrott@fallsfab.com<br />

HG&K, LTD<br />

Greg Uphoff, president<br />

(952) 979-1140<br />

guphoff@hgkcpa.com<br />

Industrial Tool Solutions<br />

Brett Wharton, president<br />

(952) 432-2484<br />

brett@itsmn.onmicrosoft.com<br />

Lindquist & Vennum<br />

Heather Rasmussen, marketing manager<br />

(612) 371-2461<br />

hrasmussen@lindquist.com<br />

Lyndex Nikken<br />

Craig Schepers, regional sales<br />

representative<br />

(847) 367-4800<br />

craigs@lyndexnikken.com<br />

Matsuura Machinery<br />

John Schwartz, president<br />

(651) 289-9700<br />

john.schwartz@matsuurausa.com<br />

Midland Technologies, Inc.<br />

Susan Dubay, office manager<br />

(763) 428-4229<br />

midland@midlandtechnologies.com<br />

Midwest Industrial Tool Grinding, Inc.<br />

Eric Lipke, general manager<br />

(320) 455-0535<br />

info@mitgi.us<br />

<strong>Minnesota</strong> Business Magazine<br />

Tamara Prato<br />

(612) 548-3240<br />

tamara.prato@tigeroak.com<br />

Moquest Thorvilson KaufmannLLC<br />

Jon Bauer, marketing manager<br />

(952) 656-2629<br />

jon.bauer@mtkcpa.com<br />

North Second Street Steel Supply, Inc.<br />

Mike Keefe, sales<br />

(612) 522-6626<br />

mkeefe@nssss.com<br />

R&M <strong>Manufacturing</strong> Company LLC<br />

Todd Dyste, president<br />

(763) 574-9225<br />

tdyste@rmmco.com<br />

Sandvik Coromant<br />

John Depies, regional sales manager<br />

(715) 410-1521<br />

johndepies@sandvik.com<br />

The Specialty <strong>Manufacturing</strong> Company<br />

Debbie Zaiger, director of manufacturing<br />

(651) 653-0599<br />

srische@specialtymfg.com<br />

Ver-Tech Quality<br />

Mark Wernimont, industrial air quality<br />

(763) 559-2590<br />

mwernimont@ver-tech.com<br />

ADVERTISERS’ INDEX<br />

A B A Water Systems, Inc. | www.abawatersystems.com............................................ 45<br />

Abdo, Eick & Meyers, LLP | www.aemcpas.com .......................................................... 35<br />

Arrow Cryogenics, Inc. | www.arrowcryogenics.com .................................................. 43<br />

Carley Foundry, Inc. | www.carleyfoundry.com............................................................47<br />

Concept Machine Tool Sales, Inc. | www.conceptmachine.com................................. 31<br />

Duncan Company | www.duncanco.com...................................................................... 43<br />

Epicor Software Corporation | www.epicor.com................................................. 38 - 39<br />

Federated Insurance | www.federatedinsurance.com........................................... 10, 48<br />

Frandsen Bank & Trust | www.frandsenbank.com ....................................................... 4<br />

Haimer USA | www.haimer-usa.com................................................................ 22 - 23, 45<br />

Hales Machine Tool, Inc. | www.halesmachinetool.com................................ back cover<br />

Hegman Machinery | www.hegmanmachinery.com................................................... 21<br />

Hoff Online Auctions | www.hoffonlineauctions.com ................................................... 7<br />

Kurt <strong>Manufacturing</strong> Company Inc. | www.kurt.com ................................................ 47<br />

Lubrication Technologies, Inc. | www.lubetech.com ................................................ 12<br />

Martin Calibration Inc. | www.martincalibration.com............................................................ 42<br />

Midwest CAM Solutions, Inc. | www.midwestcamsolutions.com......................................... 43<br />

<strong>Minnesota</strong> Business | www.minnesotabusiness.com ................................................. 50<br />

Midwest Machine Tool Supply | www.midwestmachinetool.com ............................. 25<br />

MRG Tool and Die | www.mrgtoolanddie.com................................................................ 4<br />

Productivity Inc | www.productivity.com ......................................... 2, 16-19, 34, 41, 43<br />

Productivity Quality Inc. | www.pqi.net..................................................................... 33<br />

ProtoTek Engineering, Inc. | www.prototek-engineering.com .................................. 51<br />

Smith Foundry Company | www.smithfoundry.com .................................................. 48<br />

Xcel Energy | www.xcelenergy.com ................................................................................ 3<br />

July | August 2013 PRECISION MANUFACTURING | 49


JOIN US!<br />

TUESDAY, SEPTEMBER 24<br />

Categories<br />

Bold New Strategy<br />

Awarded to companies in operation for 25+<br />

years that have made major modification<br />

to their original business plan.<br />

Emerging PlayeR<br />

Awarded to companies that have been established<br />

in <strong>Minnesota</strong> within the past 5 years.<br />

Community Outreach<br />

Awarded to companies who have made efforts<br />

to open its doors to the community and<br />

boost the image of manufacturing work.<br />

Executive of the Year<br />

Awarded to an executive of a <strong>Minnesota</strong>based<br />

manufacturing company who has<br />

demonstrated personal excellence in<br />

industry advocacy, educational efforts,<br />

philanthropy, and employee culture.<br />

Sustainability<br />

Awarded to companies who have demonstrated<br />

a commitment to green technology.<br />

Workforce Development<br />

Awarded to companies who are making<br />

a significant impact on engaging and<br />

training a skilled workforce for the future<br />

of the manufacturing industry.<br />

Minority-Owned<br />

Awarded to companies owned or co-owned<br />

by a member of a minority group.<br />

Manufacturer of the YeaR<br />

Small (Revenue under $25 million), Midsize<br />

($25-$75 million), and Large ($75 million+):<br />

Awarded to companies in three distinct size<br />

brackets for best overall achievement.<br />

For more information visit minnesotabusiness.com<br />

#mnbizmanufacturing<br />

PRESENTING SPONSORS<br />

ASSOCIATION PARTNER<br />

50 | PRECISION MANUFACTURING July | August 2013


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<strong>Minnesota</strong> <strong>Precision</strong> <strong>Manufacturing</strong> Journal<br />

5353 Wayzata Blvd.<br />

Suite 350<br />

Minneapolis, MN 55416<br />

www.pm-mn.com<br />

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