When Disaster Strikes - Minnesota Precision Manufacturing ...
When Disaster Strikes - Minnesota Precision Manufacturing ...
When Disaster Strikes - Minnesota Precision Manufacturing ...
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JULY / AUGUST 2013<br />
<strong>When</strong><br />
<strong>Disaster</strong><br />
<strong>Strikes</strong><br />
Social Media: Get Involved or Move Out of the Way<br />
SHOP PROFILE<br />
PG. 22<br />
SHOP PROFILE<br />
PG. 38<br />
LEADERSHIP INSIGHTS<br />
PG. 26<br />
Applied Engineering, Inc.<br />
Getting a Better Grip on Toolholding Systems<br />
with Haimer USA<br />
Hibbing Fabricators, Inc.<br />
Progressing on the Cloud with Epicor<br />
Marketing, Sales, and Service
Single setup<br />
Machine 5 sides<br />
Universal Edition<br />
Repeat (max profit)<br />
The UMC-750 | 3+2 machining | Affordable Haas price.<br />
Visit Us At:<br />
gister at www.productivity.com<br />
ReProductivity’s<br />
Oktoberfest<br />
20 13<br />
Sept.<br />
Tool Show<br />
24-26 th<br />
Haas Factory Outlet<br />
A Division of Productivity, Inc.<br />
15200 25th Ave. North, Suite 120, Minneapolis, MN 55447<br />
Tel: 763-742-1263 • Fax: 763-476-4092<br />
www.HaasCNC.com<br />
430<br />
MINNESOTA I 15150 25th Ave. N., Plymouth, MN 55447<br />
p: 763.742.1263 I e: hfomn@productivity.com
KEEP YOUR BUILDING<br />
COOL<br />
KEEP YOUR BUILDING<br />
and<br />
ENERGY EFFICIENT<br />
ACCELERATE YOUR PAYBACK. Because<br />
today’s new high-efficiency cooling systems are much<br />
more energy efficient than older systems, it makes sense<br />
to consider a cooling upgrade. Especially since Xcel Energy<br />
offers rebates that can offset your initial equipment costs<br />
and speed up your payback.<br />
Visit ResponsibleByNature.com/Business or call an<br />
energy efficiency specialist at 1-800-481-4700.<br />
ResponsibleByNature.com/Business<br />
© 2013 Xcel Energy Inc.
HOW MANY BANKS<br />
DO YOU KNOW THAT<br />
ARE OWNED BY A GUY<br />
WHO UNDERSTANDS<br />
MANUFACTURING?<br />
FC060313 CA060313<br />
<strong>Precision</strong><br />
<strong>Manufacturing</strong><br />
w w w . p m - m n . c o m<br />
Supporting <strong>Minnesota</strong> in becoming the world leader in precision<br />
contract manufacturing and related technologies.<br />
Editor & Publications Manager Amy Slettum<br />
Sales Manager<br />
Bill Remes<br />
Designer & Art Director<br />
Severyn Skoug<br />
www.frandsenbank.com<br />
MEMBER<br />
FDIC<br />
We understand manufacturing and how<br />
to finance it. To talk to a business banker<br />
who speaks your language, contact<br />
Eric Gundersen at 651.407.5726.<br />
MINNESOTA PRECISION MANUFACTURING ASSOCIATION<br />
5353 Wayzata Blvd., Suite 350 • Minneapolis, MN 55416<br />
952.564.3041 • www.mpma.com<br />
MPMA OFFICERS<br />
President<br />
Kimberly Arrigoni, Haberman Machine, Inc.<br />
Vice President<br />
Treasurer<br />
Secretary<br />
Executive Director<br />
Associate Director<br />
Daniel Meyer, International <strong>Precision</strong> Machining, Inc.<br />
Jennifer Salisbury, Mack Engineering Corp.<br />
Benjamin Rashleger, WSI Industries, Inc.<br />
Jaime Nolan, CAE<br />
Luann Bartley<br />
DENNIS FRANDSEN, owner of Frandsen<br />
Bank & Trust, Plastech Corporation, Miller<br />
<strong>Manufacturing</strong> and Industrial Netting<br />
EDITORIAL COMMITTEE<br />
Chair, Editor-in-Chief<br />
Brenda Kyle - blk@sppa.com<br />
Luke Bame - lukebam@lubetech.com<br />
Daniel Damas - dand@plasticsintl.com<br />
Michelle Gates - mgates@bpkz.com<br />
Chuck Remillard - chuckr@kurt.com<br />
Ted Roberts - troberts@robertsautomatic.com<br />
Andrew Skoog - andrew@hexpedite.com<br />
Fred Zimmerman - zimco@visi.com<br />
<strong>Precision</strong> <strong>Manufacturing</strong>, (ISSN 0273-7523) is published six times per year by<br />
IntrinXec Management Inc., 5353 Wayzata Blvd., Suite 350, Minneapolis, MN 55416.<br />
<strong>Precision</strong> <strong>Manufacturing</strong> is the only authorized regular publication of the<br />
<strong>Minnesota</strong> <strong>Precision</strong> <strong>Manufacturing</strong> Association (MPMA). Opinions and<br />
conclusions expressed in the magazine are those of the individual writer and<br />
do not necessarily reflect the official position of the MPMA or its officers.<br />
Advertising rates provided on request. Correspondence regarding the<br />
magazine, including industry news releases, photographs and press releases<br />
relating to precision manufacturing should be sent to <strong>Precision</strong> <strong>Manufacturing</strong>,<br />
Amy Slettum, c/o IntrinXec Management, Inc., 5353 Wayzata Blvd., Suite 350,<br />
Minneapolis, MN 55416. Electronic correspondence, including attached files<br />
in Word or plain text formats, may be sent to amy@mpma.com. Unsolicited<br />
materials will not be returned.<br />
POSTMASTER: Send address changes to: <strong>Precision</strong> <strong>Manufacturing</strong>, c/o IntrinXec<br />
Management, Inc., 5353 Wayzata Blvd., Suite 350, Minneapolis, MN 55416.<br />
For editorial, advertising or membership information:<br />
Phone: (952) 564-3041<br />
Fax: (952) 252-8096<br />
Copyright ©2013 <strong>Minnesota</strong> <strong>Precision</strong> <strong>Manufacturing</strong> Association.<br />
AWARDS<br />
- Association TRENDS 2009, 2010<br />
- American Graphic Design Award 2010<br />
- MSAE Award of Excellence. 2008, 2010<br />
MEMBERS OF<br />
follow us<br />
@ twitter.com/mpmajournal
CONTENTS July | August 2013<br />
11<br />
DEPARTMENTS<br />
Departments<br />
6 News Bytes<br />
7 MPMA Calendar<br />
9 President’s Letter<br />
43 Manufacturers’<br />
Marketplace<br />
44 MPMA Member<br />
Directory<br />
49 Advertisers’ Index<br />
COLUMNS<br />
Columns<br />
Features<br />
FEATURES<br />
16 Industry Profile: Productivity Inc<br />
Measuring Downtime to Maximize Uptime<br />
by Melissa DeBilzan<br />
22 Shop Profile: Applied Engineering, Inc.<br />
Getting a Better Grip on Toolholding Systems with Haimer USA<br />
by Melissa DeBilzan<br />
26 Leadership Insights Series<br />
Marketing, Sales, and Service<br />
by B Kyle, with contributions from Ellen Green<br />
36 Feature Story: Social Media<br />
Get Involved or Move Out of the Way<br />
by Dan Quattrini<br />
38 Shop Profile: Hibbing Fabricators, Inc.<br />
Progressing on the Cloud with Epicor<br />
by Melissa DeBilzan<br />
16 22 36 38<br />
20 Made in <strong>Minnesota</strong><br />
RES Specialty<br />
Pyrotechnics<br />
24 Who’s Who<br />
Roberts Family<br />
32 Best Practices<br />
CNC Machine<br />
Tool Probing<br />
40 Educator’s Corner<br />
An Unmanned<br />
American Dream<br />
E-CLUSIVES<br />
E-clusives<br />
E-clusives are online only<br />
@ www.pm-mn.com.<br />
Technology is Not The<br />
Problem - It is The Solution<br />
Saving the Next<br />
Generation of<br />
<strong>Manufacturing</strong> Workers<br />
3-D Printers An Emerging<br />
Industry<br />
July | August 2013 PRECISION MANUFACTURING | 5
CASH RAFFLE<br />
WIN UP TO $ 25k<br />
For the first time ever, MPMA is doing a 50/50<br />
cash raffle to raise money for the Foundation.<br />
MPMA is selling the raffle tickets now until the<br />
annual meeting on October 24, 2013, where the<br />
drawing will be held.<br />
The tickets are $100 each and there are 500 of<br />
them. Lets do the math: that means each person<br />
buying a ticket has a chance to win up to $25k!<br />
If all of the raffle tickets are sold, the MPMA<br />
Educational Opportunities Foundation will get<br />
$25k to help fund more technical education<br />
programs and scholarships!<br />
Purchase your raffle ticket(s) today by contacting<br />
Dave Fiedler at dc_fiedler@msn.com.<br />
NEWSBYTES<br />
Check out some of the latest news and events happening around MPMA and the manufacturing<br />
industry. If you have something you would like to submit for publishing to our news section, please email<br />
newsbytes@pm-mn.com. For more news and events be sure to check out www.pm-mn.com.<br />
$2 Mil.<br />
S A V E D<br />
ANNUALLY<br />
17.2<br />
MILLION<br />
J O B S<br />
33%<br />
OF JOBS<br />
With MnTAP’s assistance, <strong>Minnesota</strong> businesses have realized the<br />
reduction of over 18 million pounds of waste, 7.5 million<br />
kWh and 350 thousand therms of energy and conserved over<br />
42 million gallons of water. Combined, these reductions saved<br />
companies $2 million annually. Source: www.mntap.umn.edu<br />
<strong>Manufacturing</strong> supports an estimated 17.2 million jobs in<br />
the United States - about one in six private-sector jobs. Nearly<br />
12 million Americans (or 9 percent of the workforce) are employed<br />
directly in manufacturing.<br />
Source: Bureau of Labor Statistics (2012), with estimate of total employment supported by<br />
manufacturing calculated by NAM using data from the Bureau of Economic Analysis (2011).<br />
Each manufacturing job supports another 1.9 jobs elsewhere in the<br />
economy through supplier purchases and employee spending. In<br />
total, manufacturing accounts for nearly 850,000 jobs or 33<br />
percent of all jobs in <strong>Minnesota</strong>. Source: www.positivelyminnesota.com<br />
Attention Small Business Owners - Taxes Increase in MN<br />
<strong>Minnesota</strong> has one of the highest state income tax rates in the country. This impacts the ability of businesses to invest in their companies and employees as well as<br />
compete in the market. Companies are forced to raise prices or cut costs to offset these additional taxes—this may mean reducing the number of employees and/or<br />
paying lower salaries to existing employees. Contact your local legislator to voice your concern!<br />
RECENTLY IN THE NEWS<br />
Anoka Technical College …<br />
Congratulations to Nick Graff, director, Advanced Technology<br />
Center with Anoka Technical College for winning the<br />
Individual Achievement Award as a Customized Training<br />
employee at the annual CE/CT conference (MnCCECT).<br />
Graff won this for the many programs he has developed, his<br />
passion for the students and all of his hard work he has done<br />
over the past 7 years.<br />
Alexandria Technical and<br />
Community College …<br />
Congratulations to Alexandria Technical and Community<br />
College who was awarded the 2012-2013 <strong>Minnesota</strong> State<br />
Colleges and Universities (MnSCU) Academic and Student<br />
Affairs award for innovative partnering and collaboration.<br />
This award acknowledges ATCC’s participation in Distance<br />
<strong>Minnesota</strong>, an online consortium between four MnSCU<br />
institutions that enhances student access and opportunity.<br />
Matsuura Machinery USA …<br />
Matsuura Machinery has appointed Yamazen as its exclusive<br />
dealer in a 13-state territory consisting of Connecticut,<br />
Indiana, Kentucky, Maine, Massachusetts, Michigan, New<br />
Hampshire, Ohio, Rhode Island, Vermont, West Virginia and<br />
part of Illinois and Wisconsin. The partnership in expected to<br />
expand Matsuura’s business in the United States.<br />
Top Tool …<br />
Top Tool is pleased to announce the quality management<br />
system has been certified by SAI Global for ISO 13485:2003<br />
Certification. “Attaining ISO 13485 certification fits well with<br />
our manufacturing vision of offering inventive solutions for<br />
implantable medical devices and surgical instruments,” said<br />
Mark Erickson, president of Top Tool. “Control and managing<br />
risk are key and essential to developing innovative solutions<br />
for our medical customer base.”<br />
6 | PRECISION MANUFACTURING July | August 2013
MPMA EVENTS:<br />
JULY 2013<br />
JULY 16<br />
29TH ANNUAL OPEN<br />
GOLF CLASSIC<br />
Time: 1:00 p.m. -<br />
Shotgun Start<br />
Location: Tartan Park Golf Course<br />
11455 20th Street North<br />
Lake Elmo, MN 55042<br />
AUGUST 2013<br />
AUGUST 6<br />
MPMA BOARD MEETING<br />
Time: 3:30 - 5:00 p.m.<br />
Location: MPMA Office<br />
5353 Wayzata Blvd., Suite 350<br />
Minneapolis, MN 55416<br />
SEPTEMBER 2013<br />
SEPTEMBER 3<br />
MPMA BOARD MEETING<br />
Time: 3:30 - 5:00 p.m.<br />
Location: MPMA Office<br />
5353 Wayzata Blvd., Suite 350<br />
Minneapolis, MN 55416<br />
SEPTEMBER 19<br />
MN HORSE & HUNT CLUB<br />
Time:<br />
11:00 a.m. - 5:00 p.m.<br />
Location: MN Horse & Hunt Club<br />
2920 East 220th Street<br />
Prior Lake, MN 55372<br />
SEPTEMBER 26<br />
MPMA MEMBER PROGRAM<br />
Topic: Healthcare Reform<br />
Time:<br />
11:30 a.m. - 1:00 p.m.<br />
Location: MPMA Office<br />
5353 Wayzata Boulevard, Suite 350<br />
St. Louis Park, MN 55416<br />
SEPTEMBER 24<br />
MINNESOTA MANUFACTURING AWARDS<br />
Time:<br />
6:00 - 8:30 p.m.<br />
Location: Aria<br />
105 North First Street<br />
Minneapolis, MN 55401<br />
Hoff Online Auctions is your solution in the ever changing<br />
manufacturing environment. Whether your goal is to increase<br />
space, raise capital, or upgrade your current equipment;<br />
Hoff Online Auction’s proven “Machinery Exchange” sale is<br />
a great option. Our worldwide audience yields the best value<br />
for your equipment while our seamless process is minimally<br />
disruptive to your daily operations.<br />
No Upfront Costs. Proven Track Record.<br />
UPCOMING MACHINERY<br />
EXCHANGE DATES:<br />
JULY<br />
s m t w t f s<br />
1 2 3 4 5 6<br />
7 8 9 10 11 12 13<br />
14 15 16 17 18 19 20<br />
21 22 23 24 25 26 27<br />
28 29 30 31<br />
SEPTEMBER<br />
s m t w t f s<br />
1 2 3 4 5 6 7<br />
8 9 10 11 12 13 14<br />
15 16 17 18 19 20 21<br />
22 23 24 25 26 27 28<br />
29 30<br />
Listing Deadline Sale Start Date Sale End Date<br />
July 3rd<br />
August 28th<br />
For more information or if you<br />
would like a full calendar<br />
Contact Ryan Olson at 612.521.5500<br />
www.hoffonlineauctions.com<br />
612.521.5500<br />
1325 Quincy Street NE<br />
Minneapolis, MN 55413<br />
July 11th<br />
September 5th<br />
AUGUST<br />
s m t w t f s<br />
1 2 3<br />
4 5 6 7 8 9 10<br />
11 12 13 14 15 16 17<br />
18 19 20 21 22 23 24<br />
25 26 27 28 29 30 31<br />
CENTRAL MACHINE WORKS<br />
Complete Large Capacity Machine Shop<br />
Open Bidding July 10 to July 24<br />
• Mazak HD Lathe 30” x 320”<br />
• Mas V063 7’ x 20” Radial Arm Drill<br />
• Gray Planer Mill 24” x 56’ Table<br />
• Tooling Inspection More!<br />
www.hoffonlineauctions.com<br />
July 25th<br />
September 19th<br />
July | August 2013 PRECISION MANUFACTURING | 7
Save the Date<br />
2nd Annual<br />
Shoot for ScholarShipS<br />
Location:<br />
<strong>Minnesota</strong> Horse & Hunt Club<br />
2920 East 220th Street<br />
Prior Lake, MN 55372<br />
Date / Time:<br />
Thursday, September 19, 2013<br />
Registration - 11:00 a.m.<br />
Lunch - 11:30 a.m. – 12:30 p.m.<br />
Shoot - 1:00 – 5:00 p.m.<br />
Social / Raffle - 5:00 – 6:00 p.m.<br />
Shooters can purchase / rent supplies from the club<br />
$10 gun rental / $8 per 25 shells / $.50 ear plugs<br />
<strong>Minnesota</strong> <strong>Precision</strong> <strong>Manufacturing</strong> Association<br />
More details coming soon: www.mpma.com/shoot
Forging Ahead<br />
SUPPORTING THE EDUCATION FOUNDATION<br />
by Kimberly Arrigoni<br />
PRESIDENT’S LETTER<br />
KIMBERLY ARRIGONI<br />
Controller<br />
Haberman Machine<br />
KimA@habermanmachine.com<br />
Ahhh … the big moment of what to bring to Show and Tell Day has arrived at our house.<br />
Remember those days of bringing your most prized possession to school to show (or<br />
should we say “show off ” perhaps) to all of your friends?<br />
The suggestions have led to discussions, as the thought process has my 7 year-old thinking quite<br />
intently on what he should bring. I suggested fossilized shark teeth, because that sounded unique<br />
and cool, right? However, to my surprise that was old news, as “all the kids have seen shark teeth<br />
before.” Then I suggested some of his <strong>Minnesota</strong> Wild pictures and autographed pieces, and his<br />
thoughts were, “maybe,” because—little did I know—someone in his class already had brought real<br />
dinosaur bones. Then I wondered, whose show and tell this was becoming? So I let it go, because<br />
how can I trump dinosaur bones, right?<br />
Needless to say, days like these are special, and one that we all enjoy when it is our turn to show and tell.<br />
So, here’s my moment of show and tell for all of you. There have been many great discussions about the<br />
MPMA Educational Opportunities Foundation and how we need to take care of our own. A great need<br />
exists, now more than ever, for scholarships and program funding. The MPMA Foundation provides a<br />
wonderful opportunity for you to support the education of the future workforce.<br />
I would like to tell you the difference we are making by supporting various programs such as<br />
SkillsUSA and Supermileage, and providing scholarships to technical colleges, with a few thank<br />
you notes from funding recipients.<br />
A mother of a student at Hennepin Technical College writes: “Just a short note of thanks from<br />
the mom of a student. It takes a lot to get to college today, and we don’t have much to help him<br />
with. It also teaches him about giving to others. Thank you.”<br />
A student from Alexandria Technical and Community College writes: “Thank you very much<br />
for sponsoring the MN SkillsUSA and donating prize money. I am going to use the money to<br />
purchase some more tools and a top tool box for my job in Perham, Minn.”<br />
A student at Dunwoody writes: “Thank you for the gift of this scholarship. I always have been<br />
interested in how things are made and am very excited to have the opportunity to work in an<br />
industry that will allow me to fully examine my curiosities on how things work.”<br />
An instructor from Mahnomen High School writes: “We would like to thank you for your<br />
generous support of the Supermileage Competition. Without your donations and effort to support<br />
the competition, none of this would be possible. This has been an outstanding way to combine the<br />
vocational “hands on” classes with many of the math, science, engineering and physics classes. It<br />
blends the creative thinking with many real world problems.”<br />
These are just a few reasons out of the plethora that make a difference by contributing through<br />
time, talent, or treasure—our workforce depends on us investing in their future.<br />
Please consider one of these donation options: a private donation at any time, year-end giving,<br />
silent auction purchase(s) at the MPMA Annual meeting, and/or purchase a 50/50 cash raffle ticket<br />
(our most recent fundraising activity). Imagine winning a pool of cash up to $25,000 because you<br />
purchased one of 500 raffle tickets.<br />
For those of you wondering what my son brought to school ... It was something important to him,<br />
which represented a season of hard work in the Mites program of hockey—his trophy. A perfect<br />
example of how important a sense of pride is regardless of age.<br />
I am proud of the efforts of the MPMA Foundation and how far it has come in the efforts to raise<br />
money and to support education in <strong>Minnesota</strong>. We already have made a difference in many lives<br />
and we are just beginning a major effort to keep our industry in the forefront of many people<br />
and groups. We need to continue this effort and provide financial support for our industry<br />
foundation—taking care of our own and making a difference.<br />
PM<br />
July | August 2013 PRECISION MANUFACTURING | 9
State<br />
County<br />
Employee,<br />
vs.<br />
Your Company,<br />
SUMMONS<br />
Plaintiff,<br />
Defendant.<br />
District Court<br />
Judicial District<br />
Court File Number: 1234567890<br />
Case Type: Negligence<br />
Summons<br />
THIS SUMMONS IS DIRECTED TO THE BUSINESS OWNER.<br />
1. YOU ARE BEING SUED. The Plaintiff has started a lawsuit against you. The<br />
Plaintiff's Complaint against you is attached to this summons. Do not throw these papers away.<br />
They are official papers that affect your rights. You must respond to this lawsuit even though it<br />
may not yet be filed with the Court and there may be no court file number on this summons.<br />
2. YOU MUST REPLY WITHIN 20 DAYS TO PROTECT YOUR RIGHTS. You<br />
must give or mail to the person who signed this summons a written response called an Answer<br />
within 20** days of the date on which you received this Summons. You must send a copy of<br />
your Answer to the person who signed this summons located at:<br />
Too Busy To Protect Your Business?<br />
___________________________________.<br />
3. YOU MUST RESPOND TO EACH CLAIM. The Answer is your written response<br />
to the Plaintiff's Complaint. In your Answer you must state whether you agree or disagree with<br />
each paragraph of the Complaint. If you believe the Plaintiff should not be given everything<br />
asked for in the Complaint, you must say so in your Answer.<br />
Even the best businesses can have claims.<br />
Contact your local Federated representative to<br />
learn more about employment practices tools,<br />
like sample harassment and discrimination<br />
policies, designed to help protect you and<br />
your employees.<br />
4. YOU WILL LOSE YOUR CASE IF YOU DO NOT SEND A WRITTEN<br />
RESPONSE TO THE COMPLAINT TO THE PERSON WHO SIGNED THIS<br />
SUMMONS. If you do not Answer within 20 days, you will lose this case. You will not get to<br />
tell your side of the story, and the Court may decide against you and award the Plaintiff<br />
everything asked for in the complaint. If you do not want to contest the claims stated in the<br />
complaint, you do not need to respond. A default judgment can then be entered against you for<br />
the relief requested in the complaint.<br />
Visit www.federatedinsurance.com<br />
to find a representative near you.<br />
Federated Mutual Insurance Company • Federated Service Insurance Company* • Federated Life Insurance Company<br />
Owatonna, <strong>Minnesota</strong> 55060 • Phone: (507) 455-5200 • www.federatedinsurance.com<br />
*Not licensed in the states of NH, NJ, RI, and VT. © 2013 Federated Mutual Insurance Company
Part<br />
One<br />
Risk Management Series<br />
<strong>When</strong><br />
<strong>Disaster</strong><br />
<strong>Strikes</strong><br />
by Melissa DeBilzan<br />
July | August 2013 PRECISION MANUFACTURING | 11
COVER STORY<br />
November 8, 2011, started out as just another ordinary day at Kurt <strong>Manufacturing</strong>’s die casting facility in Fridley. The shop was busy,<br />
machines were humming, and workers were trying to keep up with orders. Suddenly, around 8:30 a.m., employees heard a loud “pop” in<br />
the operations area. They looked up and saw flames spreading across the ceiling.<br />
Several employees ran to the nearest fire extinguishers and attempted to put out the blaze, but the ceiling was too high; the fire<br />
retardant couldn’t reach the flames. Seconds later, the company’s sprinkler system kicked in, water and smoke began covering<br />
everything in sight. As several attempted to put out the fire on their own, 911 was called, the power was shut off, and the building<br />
was evacuated following safety protocols they had been taught.<br />
Just a few minutes earlier, it had been business as usual. Now employees were standing outside, unsure when they would be able to<br />
re-enter and get back to work. They heard sirens coming and watched as firefighters entered the building, climbed onto the roof and<br />
attached pumping equipment to the building sprinkler system. Meanwhile, cameras from several television news outlets arrived on the<br />
scene and a helicopter flew overhead. One reporter interviewed an employee about what happened.<br />
Soon after, firefighters had the blaze under control and began looking for clues to explain how it had started. They traced the source<br />
of the problem to some moisture from a water line that had sprung a leak that gotten into a ladle, causing an eruption of molten<br />
aluminum. The explosion reached the ceiling, igniting the insulation.<br />
That simple chain of events cost the company more than $100,000 in damages and hundreds of hours of lost production time. Ironically,<br />
much of the damage was due to the sprinkler system, which ran for 2 to 3 hours.<br />
“There was probably 4 to 6 inches of water on the floor,” said Steve Carlsen, president and CEO. “It was everywhere. A lot of the issue<br />
was around what had gotten wet and where the water had moved to. We knew we had a big job ahead of us.”<br />
PREPARING, NOT<br />
PREDICTING<br />
A fire wasn’t something Kurt could’ve predicted that<br />
morning, but it was something the company had prepared for.<br />
Concern for employee safety is their first priority. Beyond having<br />
adequate insurance coverage, Kurt provides ongoing safety<br />
training for employees. It welcomes annual inspections from the<br />
fire department and the company insurance provider each year<br />
to identify and eliminate potential fire hazards.<br />
Kurt also had a backup plan in place. As soon as he arrived<br />
on the scene, Carlsen began assembling a “re-deployment” team,<br />
which included dozens of maintenance technicians, electricians,<br />
and employees to help clean up the mess. It was all hands on<br />
deck. As a result, the company was able to resume much of its<br />
production by mid-afternoon.<br />
Though not every fire or disaster can be avoided, Carlsen said<br />
being prepared certainly helped minimize losses due to damage<br />
and lost productivity.<br />
“Certainly, planning and safety training were key,” he said.<br />
“Because we have extensive safety training, employees knew when<br />
and how to get out. They also had a clear understanding of where<br />
all the water valves, circuit breakers, and main electrical panels<br />
were so they could assist the fire department. And because the fire<br />
department had been doing yearly assessments of our building, they<br />
knew what they were getting into when they were called. They knew<br />
the dangers associated with water and molten aluminum baths.”<br />
Obviously, having adequate insurance coverage is another key<br />
component of disaster planning. Ray Newkirk, owner of Custom<br />
Mold and Design in New Hope and Team Vantage in Forest<br />
Lake, knows this firsthand. <strong>When</strong> he was owner of Tape Inc., a<br />
tooling and automation equipment manufacturer in Plymouth,<br />
he experienced a series of unforeseen disasters. In 1968, a fire<br />
spread through the building. In 1987, high winds ripped part of<br />
the roof off the building, exposing the production area to damage<br />
from several inches of rain. Some time later, an employee was<br />
caught embezzling tens of thousands of dollars in payroll checks.<br />
The damage from the fire and severe weather necessitated<br />
that the shop be shut down for several days. Yet the financial<br />
losses from these unforeseen events were relatively minimal.<br />
“You need to have full coverage,” Newkirk said. “The damage<br />
from one storm resulted in a $500,000 claim. And a very large<br />
amount of money was embezzled, but all it cost us was our<br />
deductible. Sure, preventive maintenance is very important, but<br />
those actions can only take you so far. Some things are going to<br />
happen despite your best planning and preventive actions. The fact<br />
that we had good insurance coverage made all the difference.”<br />
CAUGHT OFF GUARD<br />
Merit Enterprises, Inc., a metal plating company in Isle,<br />
<strong>Minnesota</strong>, wasn’t as fortunate. A fire destroyed the 25-yearold<br />
company on Friday, November 28, 2008—the day after<br />
Thanksgiving. It was never rebuilt.<br />
Mike Eye, the company’s president, never will forget receiving<br />
a call at 5:30 a.m. that morning from the local fire department.<br />
<strong>When</strong> he arrived at the facility a few minutes later, he could<br />
only stand by and watch as his family-owned business went up<br />
in flames. Meanwhile, authorities ordered the evacuation of<br />
several nearby homes, concerned that toxic chemicals were being<br />
leached into the air.<br />
“I was one of the first ones there,” Eye recalled. “It was bitterly<br />
cold that morning and very windy. The wind just pushed the fire<br />
through the building and burned the whole thing to the ground.<br />
Five different fire departments were called in, but it was too<br />
smoky to send anyone in.”<br />
[continued]<br />
July | August 2013 PRECISION MANUFACTURING | 13
COVER STORY<br />
TYPES OF<br />
CATASTROPHIC LOSSES<br />
1986-2005<br />
Tropical Storms / Hurricanes 47.5%<br />
Tornadoes 24.5%<br />
Winter Storms 7.8%<br />
Terrorism 7.7%<br />
Earthquakes 6.7%<br />
Wind / Hail / Flood 2.8%<br />
Fire 2.3%<br />
Civil Disorders .4%<br />
Utility Disruption .1%<br />
Water Damage .1%<br />
SOURCE: Institute for Business and Home Safety<br />
Protect Your Business from All<br />
Natural Hazards<br />
<br />
Protect Business Records and Inventory<br />
<br />
Install a Generator for Emergency Power<br />
Protect Your Property from Fire<br />
<br />
Dealing with Vegetation and<br />
Combustible Materials<br />
<br />
Replace Roofing with Fire-Resistant<br />
Materials<br />
Protect Your Property from Flooding<br />
<br />
Build With Flood Damage Resistant<br />
Materials<br />
<br />
Raise Electrical System Components<br />
<br />
Anchor Fuel Tanks<br />
<br />
Install Sewer Backflow Valves<br />
Protect Your Property from High Winds<br />
<br />
Maintain EIFS Walls<br />
<br />
Protect Windows and Doors with Covers<br />
<br />
Reinforce or Replace Garage Doors<br />
<br />
Remove Trees and Potential Windborne<br />
Missiles<br />
<br />
Secure Metal Siding and Metal Roofs<br />
<br />
Secure Built-Up and Single-Ply Roofs<br />
<br />
Secure Composition Shingle Roofs<br />
<br />
Brace Gable End Roof Framing<br />
Source: FEMA<br />
The company immediately was thrust<br />
into recovery mode. Eye began contacting<br />
employees, telling them they wouldn’t be<br />
reporting to work as normal on Monday.<br />
He also began contacting customers,<br />
telling them their parts were or weren’t<br />
available. Some of the parts on the<br />
loading dock, which was a good distance<br />
away from the fire, were salvaged. But the<br />
vast majority of parts were gone. Merit<br />
spent the holidays cleaning up after the<br />
disaster and working with customers to<br />
find different plating shops.<br />
Unfortunately, the cause of the fire<br />
was never identified. The damage was<br />
so severe that no evidence could be<br />
recovered. Eye is thankful that the shop<br />
was closed and no one was injured. But<br />
many of his vendors, customers, and<br />
employees suffered financial losses.<br />
“It would’ve cost $4 to $5 million to<br />
re-build,” he said. “The cost of the cleanup<br />
was way over what insurance was<br />
willing to cover. The following January, I<br />
had to tell our 35 employees that it didn’t<br />
make financial sense to reopen. That was<br />
a tough conversation. A lot of employees<br />
had invested decades of their professional<br />
careers with us.”<br />
Some employees found jobs at other<br />
plating shops. Others ended up changing<br />
career paths entirely. Eye found a job at<br />
Douglas Finishing in Alexandria, which<br />
is where he works today. He had been<br />
in negotiations to buy Merit Enterprises<br />
following the death of his father, who<br />
owned the company and had passed away<br />
just months earlier.<br />
LESSONS<br />
LEARNED<br />
In hindsight, Eye said he isn’t sure if<br />
anything could’ve stopped the fire from<br />
burning the building to the ground.<br />
However, the company did not have a<br />
properly installed sprinkler system, which<br />
may have been a contributing factor.<br />
With regard to insurance coverage,<br />
Newkirk’s advice is to work with an<br />
insurance consultant who is independent<br />
from any insurance agent. This person, he<br />
said, understands the insurance business,<br />
identifies the best coverage options, and<br />
negotiates the best prices. He noted that<br />
the best coverage plans often are not the<br />
cheapest. Newkirk continues to take steps<br />
to prepare for future disasters. “We have<br />
a disaster recovery plan in place that we<br />
review annually,” he said. “Today, if you<br />
sell to large companies, you have to show<br />
them that you have a good plan in place.”<br />
Finally, at Kurt, all fire extinguishers<br />
were replaced with ones that could<br />
reach the ceiling. The company also<br />
pays for a third-party assessment of the<br />
building each year to identify any fire,<br />
safety, or electrical safety hazards that<br />
may have been overlooked. Carlsen said<br />
this helps with insurance premiums and<br />
OSHA compliance as well. “All things<br />
considered, we were very fortunate that<br />
no one got hurt and the damages were<br />
relatively minor,” he said.<br />
EVERY COMPANY<br />
IS AT RISK<br />
Though it may not be viewed as a<br />
top priority when the focus is on getting<br />
the next shipment out the door, disaster<br />
planning plays a critical role in business<br />
continuity following a fire, natural disaster,<br />
or other serious disruption to operations.<br />
Research shows at least 25 percent<br />
of small businesses never reopen after a<br />
major disaster; yet, more than half of small<br />
businesses operate without a continuity<br />
plan. That’s because many small business<br />
owners are overly optimistic about the<br />
likelihood of being affected by disasters.<br />
Like the lottery, however, no one can<br />
predict when it will happen.<br />
According to the National Fire<br />
Protection Association, more than<br />
40,000 fires involving industrial and<br />
manufacturing properties were reported<br />
to U.S. fire departments between 2006<br />
and 2010. Shop tools and industrial<br />
equipment were involved in about a third<br />
of the structure fires on those properties.<br />
Locally, at least 10 fires were reported by<br />
Minneapolis manufacturers in 2011 alone.<br />
Federated Insurance, which serves a<br />
large number of <strong>Minnesota</strong> manufacturers,<br />
said most of the fire-related claims it<br />
receives point to four leading causes:<br />
spontaneous combustion, improper use<br />
of electrical cords, careless smoking, and<br />
improper storage of flammable liquids.<br />
However, fire is just one type of<br />
disaster that will strike unsuspecting<br />
14 | PRECISION MANUFACTURING July | August 2013
COVER STORY<br />
manufacturers this year. The number one<br />
threat? Severe weather. Tornadoes and<br />
winter storms alone account for more<br />
than one-third of all disaster claims,<br />
according to the Institute for Business<br />
and Home Safety.<br />
In recent years, severe weather has been<br />
no stranger to <strong>Minnesota</strong>. June 17, 2010,<br />
proved to be the largest tornado outbreak<br />
in one day for <strong>Minnesota</strong> when 48 tornados<br />
ripped through homes and businesses. On<br />
May 22, 2011, a tornado swept through<br />
north Minneapolis, damaging thousands<br />
of structures and businesses. And 2012 was<br />
a year of extensive floods in northeast and<br />
central <strong>Minnesota</strong>.<br />
Finally, last winter was a perfect<br />
example of how heavy snow and ice can<br />
immobilize a region, city, and even a<br />
company for a brief period of time.<br />
“Aside from worker’s comp and autorelated<br />
claims, weather damage claims<br />
are the most common ones we see in<br />
terms of frequency and severity,” said<br />
Nate Oland, national account executive<br />
with Federated Insurance. “A lot of small<br />
business owners don’t plan for weatherrelated<br />
disasters because they hadn’t<br />
thought about it or they don’t know<br />
where to get the resources to prepare for<br />
them. But it’s important to plan ahead<br />
before it’s too late.”<br />
Experts recommend all small<br />
businesses have a business continuity<br />
plan, which provides a roadmap for<br />
responding to a variety of problems. The<br />
first step invariably is to identify critical<br />
assets and how to protect them—or at<br />
least minimize downtime—in the event<br />
of a major disaster.<br />
The Institute for Home and Business<br />
Safety has a property protection and<br />
recovery planning kit for small- to<br />
medium-size businesses that can be<br />
downloaded off its website free of charge.<br />
It includes a variety of forms and checklists<br />
that cover critical business functions, key<br />
equipment and machinery, key vendors<br />
and suppliers, voice/data communications,<br />
and other areas that need to be considered.<br />
The American Red Cross and FEMA have<br />
similar resources on their websites for<br />
small business owners.<br />
Finally, experts recommend small<br />
business owners take the time to sit down<br />
with their insurance agents and analyze<br />
whether their coverage is adequate each<br />
year. Many small business owners have<br />
insurance on the facilities themselves,<br />
for example, but not on the machines,<br />
computers, and other things inside. In<br />
fact, some experts recommend business<br />
owners take 10 minutes to walk through<br />
their companies with a camera or video<br />
camera to capture these contents. It’s far<br />
easier to replace items from a picture or<br />
tape than from memory.<br />
True, many manufacturers escape<br />
disaster or major disruptions each year.<br />
Yet they still can be impacted indirectly<br />
if disaster strikes a vendor or customer,<br />
causing materials to be unavailable<br />
or parts to be delayed. In 2012, major<br />
weather events such as Hurricane Sandy<br />
affected hundreds of businesses with<br />
floods, destruction, and extensive power<br />
outages. Though <strong>Minnesota</strong> was nowhere<br />
near the disaster, local manufacturers<br />
undoubtedly felt its effect.<br />
<strong>Disaster</strong>s can happen anywhere,<br />
anytime. It’s not a matter of if, but when<br />
and how they will affect your company. The<br />
question is, will your business be ready?<br />
This article is the first in a series of<br />
risk management articles and focuses on<br />
ways to protect physical property and<br />
assets from disasters. The next two articles<br />
will focus on ways to protect intellectual<br />
property and information technology as<br />
well as day-to-day operations that may<br />
result from sudden personnel changes. PM<br />
MELISSA DEBILZAN is a contributing writer<br />
for IntrinXec Management, Inc. She can be<br />
reached at melissa@mpma.com.<br />
DEVELOP A PLAN<br />
<br />
Keep phone lists of your key employees and customers with you, and provide copies to key staff members.<br />
<br />
If you have a voice mail system at your office, designate one remote number on which you can record messages for employees. Provide the number<br />
to all employees.<br />
<br />
Arrange for programmable call forwarding for your main business line(s). Then, if you can’t get to the office, you can call in and reprogram the<br />
phones to ring elsewhere.<br />
<br />
If you may not be able to get to your business quickly after an emergency, leave keys and alarm code(s) with a trusted employee or friend who is closer.<br />
<br />
Install emergency lights that turn on when the power goes out. They are inexpensive and widely available at building supply retailers.<br />
<br />
Back up computer data frequently throughout the business day. Keep a backup tape off site.<br />
<br />
Use UL-listed surge protectors and battery backup systems. They will add protection for sensitive equipment and help prevent a computer crash if<br />
the power goes out.<br />
Purchase a NOAA Weather Radio with a tone alert feature. Keep it on and when the warning signal sounds, listen for information about possible<br />
severe weather and protective actions to take.<br />
Source: American Red Cross<br />
July | August 2013 PRECISION MANUFACTURING | 15
Measuring Downtime to Maximize Uptime:<br />
A Novel Approach to Continuous Improvement<br />
Most shops know how many hours<br />
their employees are putting in each<br />
week. But how about their CNC<br />
machines? Do they know exactly how<br />
many hours their machines are sitting<br />
idle during any given hour, shift,<br />
month or year?<br />
Though machines are a company’s<br />
most expensive asset, they go on<br />
“breaks” for lengths of time and<br />
reasons that often go unnoticed. If<br />
employees were allowed to do this,<br />
efficiency and profitability would drop.<br />
It’s no different with machine tools.<br />
For this reason, Productivity Inc has<br />
developed Uptime-PRO ® , a CNC<br />
monitoring and reporting system that<br />
enables manufacturers to manage<br />
machine time as effectively as<br />
possible with all the data they need<br />
at their fingertips.<br />
Lost time is lost money. It’s that<br />
simple. With the right data, however,<br />
shops can take steps to identify<br />
problem areas, make changes and<br />
maximize machine time. Uptime-PRO<br />
is a cloud-based software program<br />
that automatically collects data from<br />
every machine tool on the shop floor<br />
and reports their utilization rates in<br />
real time.<br />
As a result, manufacturers can<br />
instantly see how many of their<br />
machines have been or currently<br />
are in production—anywhere at any<br />
time. They also can take a closer look<br />
at data from individual machines to<br />
determine when and why they aren’t<br />
in production more often during the<br />
day or week. The numbers often<br />
surprise management and engineers,<br />
spurring them to make changes that<br />
lead to greater efficiencies.<br />
“Almost every shop guesses they’re<br />
doing a lot better than they actually<br />
are,” said Productivity Account<br />
Manager Greg Raleigh. “The reality<br />
is there’s all kinds of wasted time that<br />
you aren’t aware of. You can walk out<br />
into a shop and think you’re making<br />
parts, but the numbers usually tell a<br />
different story.”<br />
<strong>When</strong> a privately-held manufacturer<br />
in Plymouth, <strong>Minnesota</strong>, recently<br />
16 | PRECISION MANUFACTURING July | August 2013
INDUSTRY PROFILE | PRODUCTIVITY INC<br />
><br />
July | August 2013 PRECISION MANUFACTURING | 17
INDUSTRY PROFILE | PRODUCTIVITY INC<br />
We are starting to gather enough data and are<br />
now able to question, change, investigate,<br />
resolve, and reward folks, and it relates to<br />
increasing production.<br />
- Curt O., Operations Project Manager<br />
Check out some<br />
of the reporting<br />
available to you. >>><br />
Time is money and your machines are on the clock.<br />
Productivity introduces Uptime-PRO, a low-cost system<br />
that monitors and measures CNC machine utilization,<br />
providing the data you need, to maximize efficiency<br />
and profitability.<br />
AUTOMATED<br />
• Continuously gathers uniform data from makers of all<br />
machines with a PLC or CNC control.<br />
• Generates reports on department and machine<br />
efficiency for any given time period.<br />
• Provides the ability to view capacity and utilization<br />
trends by shift, machine and department for up to 25<br />
months of data.<br />
ACCESSIBLE<br />
• Access data instantly from any web-enabled device—<br />
whether it’s your computer at work, or on your smart<br />
phone while traveling.<br />
AFFORDABLE<br />
• Requires very little capital investment or extra<br />
hardware; uses standard input/output modules.<br />
• Provides unlimited access to data and reports for a low<br />
monthly fee, no licenses, no maintenance fees and is a<br />
month to month subscription.<br />
• The smaller the company, the lower the cost.<br />
FLEXIBLE<br />
• Add or change machines as necessary.<br />
• Include department or shift goals.<br />
SECURE<br />
• Stores data and back-ups off site.<br />
• Protects privacy through secure password encryption.<br />
• Machine operator has no access to the data.<br />
Go to Uptime-Pro.com or call 763.302.9698<br />
for more information.<br />
18 | PRECISION MANUFACTURING July | August 2013
MADE IN MINNESOTA<br />
RES Specialty Pyrotechnics<br />
PLAYING WITH FIRE<br />
by Daniel Damas<br />
Left to right: Steve Coman, Camille Coman,<br />
Tracy Vanasek and Erv Haman.<br />
We all have our favorite memory of a<br />
firework show. Yours might have been over<br />
a particular holiday at home with the family,<br />
or maybe while visiting a theme park or,<br />
perhaps, when your favorite <strong>Minnesota</strong><br />
Twin hit a home run. Some might even say<br />
a concert by their favorite band provided<br />
the most memorable display of fireworks<br />
or pyrotechnics they have ever seen. For<br />
many of us, we enjoy the show, perhaps<br />
noting how cool it was, but never thinking<br />
about it again. That was not the case for one<br />
fellow <strong>Minnesota</strong>n, who as a former rocker<br />
hung up his guitar but never lost his love for<br />
playing with fire on the stage.<br />
Steve Coman had an inner spark that<br />
led him to build a hobby business in his<br />
garage and grow it into RES Specialty<br />
Pyrotechnics, a global leader in specialty<br />
pyrotechnics. RES not only puts on a<br />
great show, but also designs and builds<br />
standard and custom pyrotechnic devices<br />
that are in demand around the world.<br />
Leap of Faith<br />
Coman always had an interest in<br />
fireworks. After earning his Biology degree,<br />
from what was then known as St. Mary’s<br />
College in 1978, he went on to work in the<br />
medical device industry. While working at<br />
several prominent companies in <strong>Minnesota</strong>,<br />
he continued to tinker with his hobby<br />
fireworks business part time. Then one<br />
day, Coman had a chance to work with a<br />
well-known recording artist at Paisley Park<br />
Studios who needed help with pyrotechnics<br />
for his tour. Coman was able to wow<br />
audiences with his contributions to the<br />
concert tour—others started to take notice<br />
of his great work.<br />
In 1995, Coman took a leap of faith.<br />
He left a stable job and ventured out on<br />
his own to play with fire full time. It was<br />
a challenging time—some companies in<br />
the industry were going out of business<br />
at the same time he was getting started.<br />
His determination and passion, while<br />
working full-time by day, going home<br />
to have dinner with his wife, and then<br />
heading over to the shop for an action<br />
packed night, paid off.<br />
Coman not only continues to work with<br />
the music industry for their concert tours<br />
(i.e., KISS European tour this year), but also<br />
provides specialty pyrotechnics shows and<br />
products for major sporting events (i.e.,<br />
Twins, Vikings, Timberwolves, Gopher<br />
Football), theme parks, Las Vegas shows,<br />
corporate events (i.e. Target, ReMax, Cargill,<br />
Microsoft), power speakers, ad agencies, and<br />
pyrotechnic effects companies that travel<br />
with other shows and concerts. If you were<br />
tuned in for the London Olympics, you got<br />
to see Coman’s handy work firsthand!<br />
Making Connections<br />
Over time, Coman was able to make<br />
connections in the Far East. Today, about<br />
30 percent of his business comes from<br />
Japan, Thailand, Hong Kong, Taiwan, the<br />
Philippines, and Macau. This may sound<br />
counterintuitive, since the retail and large<br />
outdoor traditional fireworks products all<br />
come from Asia.<br />
Coman was able to differentiate<br />
himself by being a niche player in<br />
proximate or theatrical pyrotechnics. RES<br />
started off doing shows, but eventually<br />
started making specialty pyrotechnic<br />
products as well, including products that<br />
could be used indoors in close proximity<br />
to performers and audiences, and also<br />
could be choreographed or synchronized<br />
with a show or presentation.<br />
Coman now travels the world working<br />
with customers and other companies in<br />
coordinating shows and products. His<br />
demanding schedule still allows him<br />
to find time to support the American<br />
Pyrotechnics Association, having served<br />
as a past president. My conversation<br />
with Coman reminded me of something<br />
my father told me as a young man: “Do<br />
something you love and you will never<br />
work a day in your life.”<br />
Continued Growth<br />
RES Specialty Pyrotechnics is a truly<br />
unique company in <strong>Minnesota</strong>. As the<br />
services portion at RES continues to grow,<br />
and they are able to take on larger standing<br />
orders for repeat shows, RES continues<br />
to work with customers to help provide<br />
unique services with quick turnaround.<br />
The next time you are at a Twins,<br />
Vikings, Timberwolves, or Gopher<br />
Football game and you see the beautiful<br />
fireworks display in front of you after a<br />
win—think of our Made in <strong>Minnesota</strong><br />
RES Specialty Pyrotechnics—a hard<br />
working, <strong>Minnesota</strong> company that loves<br />
playing with fire.<br />
PM<br />
DANIEL DAMAS is with<br />
Plastics International. He<br />
can be reached at DanD@<br />
plasticsintl.com.<br />
20 | PRECISION MANUFACTURING July | August 2013<br />
sponsored by HEGMAN MACHINERY
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Hegman Machinery was founded in <strong>Minnesota</strong> in 1982 by<br />
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We supply precision machine tools and related technology —<br />
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Our parts, service, sales, and application engineering<br />
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Contact us today to learn more.<br />
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www.hegmanmachinery.com
Applied Engineering, Inc.<br />
GETTING A BETTER GRIP ON TOOLHOLDING<br />
SYSTEMS WITH HAIMER USA<br />
10 benefits of a Haimer<br />
shrink-fit system:<br />
1. Unsurpassed accuracy<br />
A properly produced shrink fit chuck can<br />
guarantee 0.00012” (3 microns) maximum runout<br />
at three times the cutting tool diameter.<br />
This accuracy is very repeatable from operator<br />
to operator and is guaranteed for life.<br />
2. Availability of slim profiles<br />
Shrink fit chucks are available with threedegree<br />
draft angles and very slim profiles.<br />
They also can be modified to be straight<br />
walled if needed, in order to prevent<br />
toolholder collision with the workpiece.<br />
3. Gripping torque<br />
A shrink fit chuck grips the cutting tool 360<br />
degrees around the shank. This leads to a<br />
very high gripping torque that prevents the<br />
cutting tool from moving during roughing or<br />
finishing operations. This greatly aids in the<br />
reduction of scrapped parts.<br />
4. Extended reach options<br />
Shrink fit chucks can utilize shrink fit<br />
extensions that provide the user with many<br />
options with standard products. <strong>When</strong><br />
machining deep cavities, one can place<br />
shrink fit extensions into standard shrink<br />
fit chucks, getting unsurpassed toolholder<br />
lengths with very little run-out.<br />
5. Balance repeatability and options<br />
Shrink fit chucks offer the best balance<br />
repeatability of any toolholding system<br />
on the market since there are no moving<br />
parts. In many cases, there is no need for<br />
additional balancing.<br />
6. Reduction of tool changing time/less<br />
toolholder accessory inventory<br />
Nothing beats the tool change time of shrink<br />
fit chucks if the process is joined with a<br />
capable inductive shrink fit machine. Tool<br />
changes can be done in 5 to 10 seconds,<br />
and most importantly, consistently. This<br />
allows the toolholder assembly more time<br />
in the machine making chips, than out of<br />
the machine waiting to be changed. Also, a<br />
shop needs very little additional toolholder<br />
accessory inventory (i.e., collets, nuts, seal<br />
disks, etc.). This simplifies the process.<br />
continued >>><br />
Like many shops, Applied<br />
Engineering, Inc., spends quite a bit<br />
of money on tools each year. So it<br />
was pleasantly surprised when a new<br />
toolholding system began doubling tool<br />
life and cutting overall costs.<br />
“We’re always looking at ways we<br />
can improve our processes,” said Greg<br />
Husman, the company’s optimization<br />
manager. “What we’ve found is that<br />
balancing and heat shrinking our<br />
toolholders give us repeatable and<br />
predictive results.”<br />
Based in Yankton, South Dakota,<br />
Applied Engineering is a 165-employee<br />
shop that specializes in short- and longrun<br />
aluminum components for several<br />
industries, mainly aerospace and aircraft.<br />
Many of those components are used in<br />
navigation and weather radar systems<br />
for commercial aircraft. The company<br />
also launched its own line of compound<br />
bows, making itself more diversified and<br />
competitive in a different market.<br />
With dozens of horizontal machining<br />
centers that rotate up to 20,000 RPMs,<br />
Applied Engineering knows that proper<br />
toolholding is critical to extending its tool<br />
life and investment. It’s also a key factor<br />
in machining accuracy and repeatability.<br />
But until recently, proper toolholding<br />
came at a high cost.<br />
Pressure is On<br />
Applied Engineering had been<br />
spending $40,000 per year on parts for<br />
its existing toolholding system, which<br />
required specially designed collets to be<br />
pressed into toolholders. Though the<br />
system achieved decent runout, the costs<br />
were difficult to justify.<br />
A few years ago, Applied Engineering<br />
began searching for a comparable system<br />
that was less expensive. It found one in<br />
2012, while visiting the Haimer USA<br />
booth at the IMTS show.<br />
Considered by many to be the<br />
industry standard for heat shrink<br />
toolholder systems and toolholders,<br />
Haimer’s shrink fit system claims to<br />
The Tool Dynamic TD 1002 Modular<br />
Balancing System from Haimer increases<br />
cutting volume, tool life and spindle life.<br />
have higher gripping torque, accuracy,<br />
and balance repeatability than do other<br />
systems. A key difference is that it uses<br />
heat rather than collets or hydraulics to<br />
grip a part. With the push of a button,<br />
the toolholder is heated up and the<br />
cutting tool is inserted. Then the holder<br />
is cooled down in 30 seconds. As a<br />
result, the toolholder and cutting tool<br />
become virtually one piece.<br />
Applied Engineering decided to<br />
give the Haimer system a try and the<br />
results were eye-opening. They reflected<br />
a dramatic improvement in runout,<br />
gripping force, and balance, the three<br />
main variables in toolholding. Tool life<br />
increased from 80 parts to more than 600<br />
parts on a consistent basis.<br />
“The Haimer system paid for itself<br />
in less than a year,” Husman said. “Not<br />
only have we increased tool life on many<br />
of our tools, but the quality of our parts<br />
is increasing just from the repeatability<br />
of tooling. We’ve also noticed an<br />
improvement in surface finishes and<br />
cycle times. Though we still use both<br />
systems in order to remain diversified,<br />
the Haimer system is a better fit and<br />
much more economical.”<br />
22 | PRECISION MANUFACTURING July | August 2013<br />
PAID SUPPLEMENT
SHOP PROFILE<br />
Another key benefit was balance<br />
repeatability and balance options. Because<br />
there are no moving parts with the shrink<br />
fit system, additional fine tuning is not<br />
often necessary. However, the company<br />
decided to purchase Haimer’s modular<br />
balancing system to improve tool life for<br />
its other toolholding system.<br />
“The balancer alone has helped us beat<br />
tool life expectations by at least 20 percent,”<br />
Husman said. “<strong>When</strong> combined with the<br />
shrink fit system, which helped us improve<br />
runout from .0007 to .0002 of an inch,<br />
we can achieve near perfect conditions.<br />
Haimer’s balancer can be used for any of<br />
our toolholdling systems; the heat shrinking<br />
just takes it one step further.”<br />
Because of the high gripping torque<br />
of the Haimer shrink fit system, Applied<br />
Engineering also noticed a reduction<br />
in scrap. In fact, the company was able<br />
to cut its scrap in half last year, thanks<br />
in part to the new system. Now the<br />
company is spending less money on<br />
tools and toolholding, but achieving<br />
many more benefits, including higher<br />
quality parts. Ultimately, Haimer is a<br />
good fit (pun intended).<br />
“We’ve been very pleased with the<br />
products and service offered by Haimer<br />
USA,” Husman said. “They provided<br />
training on the shrink fit system and<br />
balancer soon after delivery and have been<br />
quick to answer additional questions.<br />
They’ve been very good to work with.”<br />
About Haimer<br />
Haimer is a medium-sized family<br />
business located in Igenhausen,<br />
Germany. Founded as a one-man<br />
business in 1977, it has become a market<br />
leader in the field of ultra-precision<br />
toolholders and special machines<br />
designed for specific applications.<br />
Haimer’s product line includes<br />
toolholders, balancing machines, 3-D<br />
sensors, centering tools, and inductive<br />
shrink machines and accessories.<br />
The 300-person company invests<br />
heavily in education and continuous<br />
improvement. Haimer educates staff inhouse<br />
through its 3-year apprenticeship<br />
program and invests 8 to 10 percent of<br />
profits in research and development for<br />
its product development team.<br />
Haimer USA is located in Chicago,<br />
Illinois to provide local and immediate<br />
delivery, training, service and installation<br />
of its equipment.<br />
PM<br />
7. Setup cleanliness and consistency<br />
A shrink fit chuck typically is a sealed system<br />
by design. Therefore, the introduction of<br />
contaminates in the bore are minimized. In<br />
addition, Haimer’s shrink fit holders provide a<br />
consistent accuracy from one tool change to the<br />
next, allowing for production reliability. This is<br />
especially beneficial for those shops running<br />
lights out. There are no variables—such as<br />
over-tightening or under-tightening a collet<br />
nut or not cleaning out a chuck sufficiently.<br />
Everyone in the shop sets the tools the same.<br />
8. Coolant options<br />
Shrink fit chucks allow for easy delivery of<br />
coolant or air/oil mist down to the cutting<br />
edge of the cutting tool. This helps with the<br />
proper removal of chips and can also aid in<br />
providing better finishes.<br />
9. Availability of shrink chucks<br />
Most of the major toolholder builders in<br />
the world now offer shrink fit chucks as a<br />
standard. Therefore, shops are not roped<br />
into proprietary high precision collets or<br />
press fit systems that are only available from<br />
one manufacturer.<br />
10. Lifetime guarantee/no maintenance<br />
<strong>When</strong> a shop integrates a full Haimer shrink<br />
fit system, it has the assurance that the<br />
toolholder will last the life of the machine<br />
tool without any required maintenance.<br />
< < < THE POWER CLAMP COMFORT NG<br />
from Haimer is an inductive shrink fit<br />
machine that can be adjusted to the length<br />
and diameter of the chuck. As a result, only<br />
the clamping range of the chuck is heated,<br />
which considerably reduces cooling time<br />
and increases safety.<br />
For more information<br />
about Haimer USA<br />
contact Matt Rubenstahl<br />
at 630-833-1500 or<br />
matthew.rubenstahl@<br />
haimer-usa.com or visit<br />
www.haimer-usa.com<br />
PAID SUPPLEMENT<br />
July | August 2013 PRECISION MANUFACTURING | 23
WHO’S WHO<br />
Roberts Family<br />
AROUND THE DINNER TABLE<br />
Video<br />
Check out a video interview of the Roberts<br />
family online @ pm-mn.com.<br />
by B Kyle<br />
The Roberts family, circa 1978.<br />
Six pairs of eyes. All alert, curious,<br />
enthusiastic. Ready smiles. I just wish<br />
I could have met Mary Jo. Because she<br />
really runs things, you see. Who am I<br />
introducing, you ask?<br />
Roberts Automatic Products, Inc.,<br />
a leading supplier of quality, precision<br />
production machining, is a thirdgeneration<br />
company owned and managed<br />
by a team of five siblings. And run it they<br />
do. I spent a delightful afternoon with them<br />
and their father, Walt Roberts, secondgeneration<br />
leader and current chairman.<br />
Let’s introduce the cast of characters.<br />
All Aboard<br />
Let’s see … first there’s Ted, the<br />
oldest sibling of the Roberts family and<br />
president of Roberts Automatic. He<br />
attended the University of <strong>Minnesota</strong><br />
for both his undergraduate and MBA<br />
degrees, and is married. One year apart<br />
is Jim, executive vice president, U of M<br />
graduate, with an MBA from St. Thomas.<br />
Jim is married, with the two oldest<br />
grandchildren, 23 and 20 years old.<br />
Katie and Bill are one year apart as<br />
well. Katie graduated from St. Thomas,<br />
is married, with a 9-year-old son. She<br />
is the company’s purchasing agent.<br />
Bill, also a Tommy, with a masters in<br />
manufacturing systems engineering<br />
and the company’s senior engineer is<br />
married with a 12-year-old daughter.<br />
Greg, “little Roberts,” is—you guessed<br />
it—a St. Thomas graduate. Being the<br />
youngest and quite charming, he was a<br />
shoe-in for the position of sales manager.<br />
He, too, is married, with two boys, 15<br />
and 12 years old. Walt and Mary Jo’s sixth<br />
child, John, has an intellectual disability<br />
and lives in a Dakota Communities’<br />
group home in Eagan.<br />
And finally I introduce to you Walt,<br />
the father, the chairman, the leader of this<br />
merry band. Walt and his lovely bride of<br />
56 years, Mary Jo, have raised a beautiful<br />
family. It didn’t take long for me to realize<br />
that a sense of humor has played a big<br />
part in their family dynamics.<br />
A Tight Ship<br />
They all agreed that Mary Jo ran the<br />
house. The kids learned early that she<br />
ran a tight ship. Greg, clearly the most<br />
precocious child commented, “Once mom<br />
said no, she never changed her mind. Dad<br />
did once.” Clearly, Greg never forgot that.<br />
“I met Mary Jo in 1955, through my<br />
best friend, who had good taste in girls,”<br />
Walt said, his eyes twinkling. “We started<br />
dating in 1956, while she was attending<br />
the U of M. We married in 1957, on a<br />
Carolina beach, while I was in the service.<br />
“Mary Jo came from a big family, I was<br />
an only child,” continued Walt. “Early on,<br />
I invited myself to dinner so I could get<br />
to know her. Imagine, me sitting there,<br />
surrounded by nine of them! And in her<br />
family, meals together were a big deal. It<br />
was a little overwhelming for me at first,<br />
to say the least, but we have continued<br />
that great tradition in our own family. The<br />
most surprising—and laughed about—<br />
results of such dinners in our own family<br />
are the lessons Greg learned from the<br />
others’ mistakes! They all were laid out<br />
over the dinner table.”<br />
Walt finished with a grin, “I think he<br />
learned the most about what not to do<br />
from Bill.”<br />
One of their most memorable family<br />
vacations, while traveling in their iconic<br />
station wagon, took them to an uncle’s<br />
ranch in Colorado. As Katie put it,<br />
“We’ve always gotten along well together.<br />
We shared chores, played together, piled<br />
into the station wagon together … we<br />
did it all together.”<br />
The Family Business<br />
Walt’s father, Glen Roberts, started the<br />
company in 1947. He had learned the art of<br />
screw machining at Northwest Automatic,<br />
which he founded with a partner in the<br />
1920s. During WWII, he worked at Gray<br />
Company, the precursor to Graco, as<br />
a screw machine engineer. As the war<br />
effort drew to a close, both machines and<br />
machinists were abundant. Glen founded<br />
Roberts Automatic in Richfield, Minn.,<br />
and ran it until his son, Walt, took over<br />
in 1962. Walt grew the business to the<br />
current team of 50 employees, providing<br />
precision production machining and screw<br />
machining contract work.<br />
“As Dad’s health failed, I received a<br />
hardship discharge from the Air Force in<br />
1956, and made myself foreman,” Walt<br />
sheepishly admitted. “We had a few good<br />
customers, and we built on them. After<br />
Dad passed, we moved the company a<br />
couple times as we grew. We finally chose<br />
Chanhassen and built our building in 1990.”<br />
Several of the younger generation<br />
Roberts confessed that, as teenagers, they<br />
swore they’d never work in the business.<br />
Over time each of them changed their mind.<br />
“I talked to each of them about their unique<br />
skill sets, what role they saw themselves<br />
playing in the future of the company, and we<br />
worked it out together,” said Walt. “Today,<br />
this third generation owns 100 percent of<br />
the business. And they earn it every day.”<br />
“Screw machining expertise tends to<br />
run in families,” finished Ted. “Today,<br />
just like with the Roberts family itself, we<br />
have a lot of family here. Our employees<br />
are brothers, fathers and sons, cousins,<br />
and it’s worked out really well.”<br />
The only question I was left with:<br />
How to get that dinner table into the<br />
PM<br />
conference room?<br />
B KYLE is the vice<br />
president of business<br />
development at the Saint<br />
Paul Port Authority in Saint<br />
Paul, Minn. She can be<br />
reached at blk@sppa.com.<br />
24 | PRECISION MANUFACTURING July | August 2013
Midwest Machine Tool Supply 65 years<br />
in business<br />
230 Commerce Circle South, Fridley, MN 55432-3148 • 763-571-3550<br />
800-327-9523 • Fax 763-571-3790 • www.midwestmachinetool.com<br />
Fargo Operations: 4340-15th Ave. N., Fargo, ND 58102 701-356-3810 Fax 701-356-3812<br />
your Milwaukee Cylinder and Enerpac Workholding Distributor
Leadership Insights:<br />
Marketing, Sales, and Service<br />
by B Kyle, with contributions from Ellen Green<br />
“Implement an effective strategy and the competitive advantage is yours.”<br />
- Doug Plunkett, director of sales and marketing, RMS<br />
Which comes first—marketing, sales, or service?<br />
<strong>Minnesota</strong>’s more successful precision manufacturers do all in<br />
tandem. They know their marketing niche when they make a<br />
sale or provide a service, and they don’t necessarily do sales and<br />
service in a particular order. Services and sales lead to more<br />
sales and service and a greater market presence. Wilson Tool<br />
International, for example, offers the service of a multilingual<br />
sales force, enabling it to bring in, deliver on, and build sales in<br />
a market niche that likely wouldn’t exist for Wilson without it.<br />
Most precision manufacturers differentiate their businesses<br />
through working with specific customers to develop custom<br />
parts, products, and systems. For all of them, marketing, sales,<br />
and service are inextricably intertwined. It’s hard even to talk<br />
about one or two of them without considering all three. You can<br />
hope your marketing, sales, and service are mutually supportive.<br />
Or you can strategize to make them more than the sum of their<br />
parts and work them together to multiply your bottom line.<br />
Doug Plunkett, director of sales and marketing at RMS<br />
in Minneapolis, says the very name of the industry, precision<br />
manufacturing, “implies a clear strategy.” And he has developed<br />
a strategic approach through years of development, sales, and<br />
marketing management for precision manufacturers in the<br />
medical and other markets. Since 1994, he has been with RMS<br />
(a Cretex company), a Minneapolis contract manufacturer of<br />
implants and surgical instruments. In addition, Plunkett teaches<br />
a course at the University of Wisconsin-Madison on sales force<br />
design and use. He favors an approach that considers marketing,<br />
sales, and service together in developing a strategic plan.<br />
Develop and State Your Strategy<br />
“Every organization has to prepare for the abandonment of<br />
everything it does.<br />
- Peter Drucker, Harvard Business Review<br />
Plunkett starts with what must come before the chicken<br />
and egg of sales and service—a clear, concisely stated company<br />
strategy. In other words, the ends and means for what you<br />
want your business to accomplish—in 35 words or less.<br />
Coming up with a 35-word statement may sound easy,<br />
especially if you are a small shop, but developing or redeveloping<br />
a corporate strategy and producing a viable strategic<br />
statement takes some effort. Plunkett advises involving<br />
everyone in the business in determining its strategy—it’s a<br />
good opportunity to gather and create ideas and ownership in<br />
your company’s identity. You might be surprised at how much<br />
discussion there can be about a single word but, undoubtedly,<br />
the choice will affect what your company will be.<br />
Don’t confuse company strategy with your more generally<br />
stated mission, values, or vision. We’re talking ends and means<br />
here, and it’s all about your market. According to David J.<br />
Collis, adjunct professor in the “strategy unit” of Harvard<br />
Business School, the most effective strategy statement contains<br />
three elements. Plunkett advises developing each of them<br />
while keeping the customer viewpoint in mind.<br />
26 | PRECISION MANUFACTURING July | August 2013<br />
LEADERSHIP INSIGHTS SERIES
“The more alike two products are, the more important<br />
their differences become.”<br />
- Regis McKenna<br />
(Best known for helping start several Silicon Valley firms during<br />
the 1970s and 1980s.)<br />
• Objective. What are your desired ends and what is<br />
the timeframe for achieving them? Remember the old<br />
saw—if you don’t know where you’re going, any road<br />
will get you there.<br />
• Scope. What is your domain, or which part of the<br />
landscape will you cover? Which customers or<br />
products in what geographic area will you focus on?<br />
What will you not do? (You have no niche if you say<br />
yes to everything.)<br />
It’s useful, says Plunkett, to take your strategic thinking a<br />
step further here—to define your best customer. What size,<br />
strategy, strength, and weakness? And, perhaps most important,<br />
why does this best customer buy from you? Then ask yourself<br />
the same questions about your worst customer.<br />
Knowing the kind of customer you like to work with allows<br />
you to be strategic in adding to your base. Knowing which<br />
is the most challenging helps you spot others and deal with<br />
problems up front or decide not to work with them at all. A<br />
tighter focus on your scope or domain will help you reap the<br />
benefits of simplicity, standardization, and deep experience in<br />
the areas and with the customers you favor. And provide them<br />
better service.<br />
• Advantage, or value proposition. What will you do<br />
differently or better than anyone else in your domain?<br />
Why will the customer buy from you? And how will<br />
your company’s internal activities be aligned so that<br />
only your shop can deliver it?<br />
The trade-offs achieved in the bulleted points above allow<br />
for clarity about how you are distinct.<br />
The point of all this, writes Collis, is “to find the sweet spot<br />
that aligns the firm’s capabilities with customer needs in a way<br />
that competitors cannot.” That’s your market niche.<br />
Making your strategy statement part of the culture of your<br />
company gives everyone a tool for knowing when to say yes—<br />
or no. Everyone who owns the strategy will approach questions<br />
of what and how to make and sell and service from your<br />
strategic premise, asking: “How does it fit with our strategy?”<br />
If it doesn’t, the answer is no. And the team will turn from<br />
what doesn’t fit to the business at which your company excels.<br />
Collis illustrates the advantage of a clear strategy statement<br />
with a vision of 10,000 iron filings dumped onto a piece of<br />
paper, all going in different directions (easy for company<br />
divisions and departments to do). If you wave a magnet (or<br />
strategy statement) over them, they line up in one direction.<br />
The statement should be short, says Plunkett, “so that it<br />
can be memorized easily and kept at the top of mind among<br />
your employees. At RMS we keep our statement posted all<br />
around our plant to remind everyone of what we’re doing and<br />
how we’re doing it.” It provides a strong common direction,<br />
useful even in making everyday decisions, and it’s your key to<br />
marketing and sales.<br />
Design Your Sales Force<br />
“Innovation is not about saying yes to everything. It’s about<br />
saying NO to all but the most crucial features.”<br />
- Steve Jobs, co-founder, Apple<br />
“I’ve never received an order from an industry, a market,<br />
a territory, or a customer,” says Plunkett. “Orders come from<br />
people, and that’s where sales, and a sales force, come into play.”<br />
He sees the lack of a true sales function and the inability<br />
to say no as weaknesses in some companies in the industry.<br />
“The owner, general manager, or head engineer of a small<br />
manufacturing plant may be doing the selling, while<br />
simultaneously figuring out the manufacturing process.” The<br />
result is no continuity in the field, and no one in the company<br />
representing the customer point of view (there’s that service<br />
again), which makes long sales cycles difficult.<br />
As for trying to be all things to all people, Plunkett sees<br />
the drive for growth, a good thing in itself, as “probably the<br />
biggest impediment to keeping a strategy.” You can develop a<br />
great company strategy, but if you succumb to a tempting sale<br />
outside it, you don’t really have a strategy at all.<br />
Both issues speak to the lack of carrying through on a<br />
specific vision of the ideal customer. So be sure you have a<br />
clear market strategy and intend to adhere to it before seeking<br />
to strengthen your sales force. Your reps will need to know<br />
where you stand.<br />
Once your strategy is in place, says Plunkett, consider<br />
carefully whether you want direct sales representation—by<br />
reps employed in your company—as opposed to independent<br />
representation, from the outside.<br />
For the company with long sales cycles, going direct can<br />
be useful in providing greater control. But there’s a downside.<br />
A fulltime direct sales force is expensive—just one rep will<br />
cost about $200,000 in sales expense even if nothing is sold.<br />
So most precision manufacturers, says Plunkett, sell through<br />
independent reps—“or have tried it, only to find it didn’t work.”<br />
Still, he’s convinced the independent sales force is the way<br />
to go. The trick is to know what you want from your sales<br />
LEADERSHIP INSIGHTS SERIES<br />
July | August 2013 PRECISION MANUFACTURING | 27
eps, to choose, train, and manage them carefully, and to ask<br />
yourself often, “What are we doing to support them?”<br />
Unlike Willy Loman in Arthur Miller’s play, Death of a<br />
Salesman, the sales rep of today can’t “cruise on a smile and a<br />
shoeshine,” says Plunkett. “The point of a sales force is to have<br />
ongoing relationships with your customers. If you end up<br />
with only a few such relationships, when the recession comes,<br />
you’re dead.” So beyond the obvious—that you don’t want your<br />
independent sales reps to be working for your competitor—look<br />
for reps with relationships. Remember, orders come only from<br />
people.<br />
“The secret is to immerse yourself in the people you’re<br />
marketing to. To live with them, breathe with them and<br />
study them from every angle.<br />
- Lisa Fortini-Campbell, Ph.D., Hitting the Sweet Spot<br />
In a former position with Avanta Orthopaedics (then<br />
part of Cretex), Plunkett observed many surgeries from start<br />
to finish, which gave him a broader perspective from the<br />
medical customer side. It confirmed his belief that, while they<br />
were ordering quality medical devices for their patients, the<br />
surgeons ultimately were buying security for themselves—no<br />
accidents, no defects, no recalls, no lawsuits. Reliability was<br />
what Plunkett’s company needed to provide.<br />
That conclusion, along with his training in both aerospace<br />
engineering and marketing, makes Plunkett a strong advocate<br />
for hiring sales reps who can bring the customer perspective<br />
to the table. To do that, they need emotional intelligence and,<br />
above all, they need the talent of listening.<br />
Beyond that are the logistics, such as ensuring your sales<br />
reps are out in the field, perhaps in other cities in the United<br />
States or overseas. Candidates must be willing to travel, to<br />
relocate, or be living already where you need them. That’s<br />
another case for using independent reps. RMS at one recent<br />
point has relied on an independent sales force of 20 people<br />
from 9 sales firms—8 in the United States, and 1 in Europe.<br />
No doubt you will have other criteria particular to your<br />
company. Perhaps you should look for someone with a proven<br />
sales record. Or you might need someone with knowledge<br />
of a similar market niche or approach to the marketplace. In<br />
any case, you will need to spend a little time and money (buy<br />
their time) to train your sales reps. If you want them to bring<br />
profitable relationships to the table, they need to know you,<br />
your strategy, and your ideal customer.<br />
Once they do, everyone involved in the larger selling<br />
process—not just the sales reps—needs to know who does what.<br />
Define Your Selling Process<br />
“The way a team plays as a whole determines its success.<br />
You may have the greatest bunch of individual stars in<br />
the world, but if they don’t play together, the club won’t be<br />
worth a dime.”<br />
- Babe Ruth<br />
<strong>When</strong> you get right down to it, selling is a team process. No<br />
matter how many direct or independent sales reps you have,<br />
other people in the company will be involved in the sales process.<br />
“Years ago,” says Plunkett, “I sent out a survey on behalf of<br />
another manufacturer to every product manager, marketing<br />
manager, representative, and sales manager. I listed in the<br />
survey the steps necessary for a successful sale at that company,<br />
then asked who was responsible for doing each of them.” As it<br />
turned out, nobody knew. Several people did some particular<br />
things, and some critical things weren’t being done at all. Over<br />
the next 6 months, the group restructured the selling process<br />
and laid out the primary responsibility for each step.<br />
“If you haven’t done this already,” Plunkett advises<br />
manufacturers, “I urge you to take a closer look at your selling<br />
process: In your ideal world, how would a sale happen? What<br />
are the steps involved?”<br />
Any business has its own specific sales steps. However,<br />
the process begins with such activities as market research<br />
and development, account identification, development and<br />
maintenance, and opportunity development. Depending on<br />
your company, several other steps follow, ending with the<br />
closing of a sale. List the steps, decide who is responsible for<br />
what, and be sure everyone knows what he or she will do. That<br />
part should be easy if you involve the whole team in figuring<br />
it out.<br />
“Individual commitment to a group effort—that is what<br />
makes a team work, a company work, a society work, a<br />
civilization work.”<br />
- Vince Lombardi<br />
“Write down the process, and then ask your sales team<br />
(more than just the reps) who is responsible for each step.<br />
Then work with them to assign or re-assign responsibility<br />
where needed,” says Plunkett. “A lot of steps may involve team<br />
effort, which is fine. The key is to establish who does what.”<br />
While the exact list of sales rep responsibilities depends<br />
on your particular situation, Plunkett suggests the following<br />
be included in those of your formal sales force:<br />
1. Finding opportunities.<br />
2. Helping to qualify accounts.<br />
3. Helping to qualify your company.<br />
(Look at your quality, delivery and price?)<br />
28 | PRECISION MANUFACTURING July | August 2013<br />
LEADERSHIP INSIGHTS SERIES
4. Identifying the customer’s buying center.<br />
(Who makes the purchasing decisions?)<br />
5. Providing input toward closing.<br />
6. Continuing to provide the customer voice.<br />
However your business divides the tasks, analyzing the<br />
process enough to come up with a list of what every member of<br />
the larger sales team will handle is the first step toward accuracy<br />
and efficiency in your selling process. Says Plunkett, “It will<br />
allow your sales team to work smarter instead of harder.”<br />
Finding and Making the Sale<br />
“You don’t close a sale, you open a relationship if you want<br />
to build a long-term, successful enterprise.”<br />
- Patricia Fripp, executive coach<br />
You’ve established your market niche, and your employees<br />
are on board with it. Your sales force is in place, and everyone<br />
owns the steps in the selling process that are his or hers.<br />
What’s next?<br />
Doug Plunkett suggests that you and your sales team go<br />
right to your strategy statement. It will tell you what you’re<br />
after and what you’re not. It will tell you that, “oh, we’re<br />
opportunity-driven,” isn’t going to cut it. It will give you the<br />
focus to find the customers you want. Then use your sales<br />
process to make a sales plan—and follow it.<br />
Plunkett has pointers for some actions that appear in most<br />
plans. First, he recommends finding potential best customers<br />
through research. “RMS is not lead-driven,” he says. “We want<br />
to be the reverse—to stick with our strategy and do the work.<br />
So we’re very focused. We spend a lot of time in research to<br />
identify customers we want. We go to medical conferences to<br />
listen. And RMS participates in the annual Medical Design &<br />
<strong>Manufacturing</strong>® (MD&M) Exhibition.”<br />
But Plunkett is tepid about trade shows in general, and<br />
proposes forgoing them in favor of sending your engineers—<br />
and then only if they can learn something.<br />
Beyond the conferences and MD&M, Plunkett favors<br />
research at the James J. Hill Reference Library in Saint Paul:<br />
“We’ve invested somewhere between $5,000 and $10,000 in the<br />
databases there.” Included in RMS searches is data regarding<br />
medical start-up companies that might become best customers<br />
or acquisitions. Many of these companies make Class III<br />
medical devices, which require clinical studies of up to 6 years<br />
for premarket FDA approval. Because it’s difficult and expensive<br />
for them to change suppliers (they have to check with the FDA<br />
first), it’s important for suppliers to get in early.<br />
“The more you engage with customers the clearer things<br />
become and the easier it is to determine what you should<br />
be doing.”<br />
- John Russell, president, Harley Davidson<br />
That may relate only to the medical device market, but<br />
every specialty comes with market and regulation quirks and<br />
distinctions that can help you identify the most desirable<br />
prospects for you.<br />
Plunkett suggests you answer a series of questions<br />
adapted from the Schrello Analysis to determine customer<br />
and product fit:<br />
• Is the customer real? (Is financing in place?)<br />
• Is the product real?<br />
• Can we make the product?<br />
• Is it worth it?<br />
“A lot of money is invested in developing and working with<br />
new customers. If you use this modified Schrello Analysis,<br />
you’ll be able to identify more quickly which are the best and<br />
worst fits for your business,” he says.<br />
Once you’ve determined a prospect that appears to fit your<br />
market niche, Plunkett suggests an internal strategy meeting<br />
to confirm who will do what and how. Often making calls<br />
with RMS’s sales reps, he’s found that assurances of quality,<br />
delivery, and competitive price are what it takes to qualify<br />
his company to the proposal phase: The reliability of medical<br />
implants and surgical instruments is critical. Those looking to<br />
minimize inventory want just-in-time delivery. And everyone<br />
wants the lowest possible price.<br />
“Customers buy on price because they can’t find<br />
extraordinary quality, convenience, service, and value.”<br />
- Warren Greshes, Supercharged Selling<br />
Depend on your sales reps for information key to closing<br />
particular sales, he suggests. “I try to stay away from price<br />
when closing, but it’s always a factor, and sales reps can’t<br />
change it,” he says. As a result, RMS closings almost always<br />
include members of the larger sales team.<br />
After the Sale<br />
“The goal as a company is to have customer service that is<br />
not just the best but legendary.”<br />
- Sam Walton, founder, Wal-Mart<br />
It’s easy to think that once a sale is made, the rep can just<br />
move on to another sale and leave service to the engineers or<br />
to those on the floor, says Plunkett. But you’re missing out on a<br />
service beneficial to both you and your customer if the sales rep<br />
LEADERSHIP INSIGHTS SERIES<br />
July | August 2013 PRECISION MANUFACTURING | 29
doesn’t bring the customer viewpoint to project management,<br />
too. Inevitably, problems in production, inspection, and<br />
schedules arise, and the sales rep can be a valuable resource<br />
for solving them. You want to be able to say to the market and<br />
customer, “Come to us because we can manage the problems.”<br />
Your rep should be part of the team managing the account on<br />
a continuing basis, providing input to the point of evaluation.<br />
Continuing sales rep involvement reaps other benefits.<br />
It can lead to complementary sales and services and deeper<br />
customer relationships. Ask your sales reps to keep an eye out<br />
for complementary products—for example, connectors for<br />
the catheters you already are providing. A lot of people, says<br />
Plunkett, think that reps “clip coupons” in the sense that they<br />
get a fixed percentage of a sale forever. “But as a product grows<br />
in revenue, we drop the commission, so there’s incentive for<br />
the rep to sell new products to new customers. If a rep gets<br />
another product for us, the commission is higher. And if a rep<br />
gets another customer, it’s even more.”<br />
Finally, given the trend looking to improve every<br />
interaction in the spectrum of customer experience, feedback<br />
from the sales rep is invaluable.<br />
The Bottom Line<br />
“Paying attention to simple little things that most men<br />
neglect makes a few men rich.”<br />
- Henry Ford<br />
So which comes first—marketing, sales, or service? The<br />
answer is none of the three. The standout manufacturer starts<br />
with a well-developed company strategy and consults that<br />
strategy in determining everything else it does. The strategy<br />
chooses the market, the customer, the sales force design and<br />
its process, approach, and service.<br />
And it pays: RMS’s more focused market shows in its<br />
increased sales. “At one point,” says Doug Plunkett, “RMS<br />
had about $25 million in sales to 90 customers, including a<br />
lot of medical and some aerospace, electronics, and general<br />
industry. It didn’t have a clear strategy, and so it competed by<br />
lowering its price. In re-focusing to serve medical-implant<br />
and surgical-instrument customers exclusively, it reduced its<br />
customer base to 30, eventually expanding it to 40.” By the end<br />
of 2011, it had achieved approximately $140 million in sales.<br />
If you have an effective strategy and implement it correctly,<br />
the competitive advantage is yours.<br />
“If the other guy is getting better, then you’d better be getting<br />
better faster than the other guy is getting better … or you’re<br />
getting worse.”<br />
- Tom Peters, In Search of Excellence<br />
B KYLE is the vice president of business development at the Saint Paul<br />
Port Authority in Saint Paul, Minn. She can be reached at blk@sppa.com.<br />
For further reading<br />
Collis, David J., and Michael G. Rukstad. “Can You Say What Your Strategy Is?” Harvard Business Review (April 2008 reprint<br />
R0804E), Harvard Business School Publishing. Available online.<br />
Porter, Michael E. Competitive Strategy: Techniques for Analyzing Industries and Competitors. New York: The Free Press, 1980.<br />
Thank you to the following donors who made this series possible:<br />
Agrimson Tool Company, Inc.<br />
American Engineering Testing<br />
American Machine &<br />
Gundrillling Co., Inc.<br />
Anderson Automatics, Inc.<br />
Benny Machine Company<br />
Brian Robinson<br />
Carlson Advisors, LLP<br />
Columbia <strong>Precision</strong> Machine Corp.<br />
Concept Machine Tool Sales, Inc.<br />
Dakota Electric<br />
Dave Fiedler<br />
Deborah Kalina<br />
Dynamic Group<br />
Ellison Machinery Company<br />
Haberman Machine, Inc.<br />
Hales Machine Tool, Inc.<br />
Hegman Machinery<br />
Huot <strong>Manufacturing</strong> Company<br />
International <strong>Precision</strong> Machining, Inc.<br />
John Huot<br />
Josh Ralph<br />
Kurt <strong>Manufacturing</strong> Company Inc.<br />
CliftonLarsonAllen LLP<br />
Liesch Associates, Inc<br />
Lubrication Technologies, Inc.<br />
Lynn Moline<br />
Mike Reuter<br />
MRG Tool and Die Corp.<br />
MultiSource <strong>Manufacturing</strong> LLC<br />
Nesstech Concrete Molds<br />
NTM, Inc.<br />
On Time Delivery Service, Inc.<br />
Production Engineering Corp.<br />
Productivity Inc<br />
rms<br />
Robert Carlson Jr.<br />
Rod Gramse<br />
Scott Taylor<br />
Saint Paul Port Authority<br />
State of <strong>Minnesota</strong><br />
Superior Tool & Machining<br />
Ted Roberts Jr.<br />
Tim Swanson<br />
Tom Daggett<br />
Tooling Science, Inc.<br />
Toolkraft, Inc.<br />
Ultra Machining<br />
University National Bank<br />
Wells Fargo Bank<br />
Wilson Tool International, Inc.<br />
Wyoming Machine, Inc.<br />
Xcel Energy<br />
Yeager Machine<br />
30 | PRECISION MANUFACTURING July | August 2013<br />
LEADERSHIP INSIGHTS SERIES
BEST PRACTICES<br />
CNC Machine Tool Probing<br />
CRUNCHING THE INSPECTION TIME LINE<br />
by Gary Olson and Dave Bozich<br />
Higher spindle speeds, improved<br />
machine accelerations and velocities,<br />
tooling advancements, automated<br />
loading and unloading systems, all have<br />
served to enable the production rates<br />
that are required to survive in today’s<br />
manufacturing environment. While a<br />
post process quality system can ensure<br />
that the products we ship meet customer<br />
requirements, it can also be slow to<br />
respond to process changes—tens or<br />
even hundreds of non-conforming parts<br />
can be produced before a post process<br />
measurement detects a change in the<br />
process and calls for an adjustment. CNC<br />
machine tool users have mounted probes<br />
and sensors for over 30 years as a means<br />
to close the process control loop.<br />
Today’s sensors have come a long way<br />
since the early days when probe accuracy<br />
was similar to machine tool accuracy.<br />
Probing was done parallel to machine<br />
axes and software limited analysis to a<br />
simple size or location. Unlike the “makeor-break”<br />
switch of early machine tool<br />
probe systems, today’s probes use strain<br />
gages, LVDT transducers, and internal<br />
optical sensors to improve accuracy to<br />
sub-micrometer levels and enable probing<br />
along all vectors.<br />
Today’s sensors have come a long way<br />
since the early days when probe accuracy<br />
was similar to machine tool accuracy.<br />
Tool setting probes, another makeor-break<br />
switch in the early days,<br />
now utilize laser sensors with similar<br />
submicrometer accuracy to determine<br />
tool length and geometry.<br />
These sensor advancements allow new<br />
ways to optimize quality before the first<br />
chip is cut and throughout the machining<br />
process. The diagram below shows how<br />
predictive controls establish process<br />
setting for best machining results and<br />
how active controls manage in-process<br />
machining decisions.<br />
Process Setting<br />
These predictive controls tackle<br />
sources of error in the set up of the<br />
machine, part, tool, and probe that always<br />
are present to varying degrees and which<br />
must be dealt with if the first component<br />
is to be machined correctly. Controls in<br />
the process setting layer include:<br />
Machine setting is often overlooked and<br />
involves establishing the relationships<br />
Source: Renishaw<br />
between key moving elements of the<br />
machine (e.g., the milling spindle to<br />
the machine bed, or the pivot point<br />
of the milling spindle on a mill-turn<br />
machine). These relationships are affected<br />
by thermal drift and some variation<br />
is inherent in even the most stable<br />
environment. Uncorrected machine<br />
errors can be the dominant factor in<br />
process non-conformance and may lead<br />
to extended setting times, as their effects<br />
easily can be confused with other sources<br />
of process variation. These errors can be<br />
measured and eliminated by simple onmachine<br />
probing checks.<br />
Part setting is the process whereby<br />
the location and orientation of the<br />
component are established so that<br />
machining can be aligned with it. A touch<br />
probe can be used to find datum positions<br />
and angles, with work coordinates being<br />
updated automatically. In more complex<br />
situations, a probe can measure local<br />
surface forms so that a CAM package can<br />
compute tool paths to blend surfaces. Part<br />
setting reduces fixture costs, eliminates<br />
the need for operator intervention, and<br />
limits the scope for setting machining off<br />
on the wrong foot.<br />
Toolsetting is the process whereby<br />
the length and diameter of tools are<br />
established and stored in the CNC. This<br />
means that tools can be introduced<br />
to the part and cut close to nominal,<br />
avoiding manual ‘cut and measure’<br />
activities and operator errors, while<br />
keying in tool offsets a major source of<br />
crashes in many shops.<br />
continued<br />
32 | PRECISION MANUFACTURING July | August 2013<br />
sponsored by | PRODUCTIVITY QUALITY INC
Lunch & Learn<br />
Improving CNC Productivity<br />
Thursday, August 22, 10:30 - 2:00<br />
Want to learn the secret to controlling<br />
process variation in your factory?<br />
Leo Somerville will show you how using Renishaw’s<br />
Productive Process Pyramid at Productivity<br />
Quality, Inc. Register now and learn how layers of<br />
control can increase your competitiveness<br />
and your profitability.<br />
Get the tips and tricks to help you reduce waste<br />
and inefficiency. Plus, lower your costs and your<br />
manpower, and let Renishaw help you reach your<br />
goal of a “green button” or “lights out” machining.<br />
And then reap the rewards.<br />
• Achieve more throughput from your existing assets<br />
• Increase automation and reduce human intervention<br />
• Reduce rework, re-makes, concessions and scrap<br />
• Shorten manufacturing lead times<br />
• Increase your capabilities and traceability<br />
• Control your costs and boost your bottom line<br />
Agenda<br />
10:30 Leo Somerville, President, Renishaw Inc.<br />
The “Productive Process Pyramid”<br />
12:30 Lunch<br />
1:00 Open house demonstrations<br />
Process Foundation<br />
CNC Laser calibration<br />
CNC Ball bar performance checks<br />
CNC Rotary table calibration<br />
CNC Spindle analysis<br />
Process Setting<br />
Non-contact tool setting<br />
Managing work offsets<br />
In Process Control<br />
On machine in process checks<br />
On machine dimensional inspection<br />
On machine SPC data collection<br />
Post Process Control<br />
3D Gaging at the machining cell<br />
To Register<br />
email: training@pqi.net<br />
online: www.gagesite.com/events.php<br />
call: Lebron Fix at 763-249-8130
WITH SO MUCH MORE<br />
SPEED, POWER AND<br />
FLEXIBILITY.<br />
THERE’S JUST NO<br />
LIMIT TO YOUR<br />
ABILITY TO MAKE<br />
WHAT MATTERS.<br />
The Makino PS-Series has additional capabilities<br />
you simply won’t find on your current VMCs.<br />
Like spindle speed, power and torque to handle<br />
aggressive cuts in tough materials that reduce<br />
cycle times. In other words, everything you need<br />
to make more parts faster and at a lower cost.<br />
Because when you make what matters, that’s<br />
the kind of performance that really counts.<br />
See all the ways the PS-Series expands<br />
your capabilities.<br />
MAKINO.COM/PS<br />
Visit us at<br />
WHEN YOU MAKE WHAT MATTERS<br />
Your local distributor<br />
for MN, NE, IA, SD,<br />
ND and western WI is:<br />
Productivity Inc.<br />
15150 25th Avenue North<br />
Plymouth, MN 55447<br />
763.476.8600<br />
www.productivity.com
BEST PRACTICES<br />
In-Process Control<br />
This layer is often the least exploited<br />
and least well understood. These controls<br />
tackle tool wear, part deflection, and the<br />
impact of temperature and heat flows.<br />
On-machine probing is the only costeffective<br />
way to monitor the in-process<br />
state of the component. It gives the<br />
machine the intelligence it needs to make<br />
its own decisions, constantly centering<br />
the process and eliminating the adverse<br />
affects of process drift. Controls to<br />
consider in the in-process layer include:<br />
Control roughing tools, not just<br />
finishing tools. Although unseen by<br />
post-process inspection, roughing tools<br />
perform a vital task of leaving the correct<br />
amount of material for the finishing<br />
tool to remove. If the rough feature is<br />
inconsistent, then the finishing cut depth<br />
will vary, affecting tool deflection and<br />
surface finish.<br />
Monitor thermal drift by adjusting<br />
the spindle position, and rotate table<br />
centerlines or pivot points at regular<br />
intervals—especially before critical<br />
finishing operations.<br />
Check delicate tools for breakage after<br />
each cutting cycle to ensure that a single<br />
broken tool does not result in further<br />
damage to tools and parts. This increases<br />
confidence in unmanned machining.<br />
Put logic in the program to react to<br />
unexpected events. If parts are out of<br />
tolerance but have metal on, then call up<br />
another finishing pass. If a tool breaks,<br />
call up a sister tool or alert the operator.<br />
Monitor the process status and alert the<br />
operator if errors occur.<br />
For subsequent traceability off<br />
set updates and store in-process<br />
measurements.<br />
Part of a Total Solution<br />
Sensors like spindle probes and<br />
toolsetters on machine tools are not<br />
intended to provide the full quality<br />
assurance measures gained through<br />
post process inspection. Few would<br />
want to devote the spindle time needed<br />
to perform complete part inspections.<br />
An exception would be large, complex<br />
components that are very difficult to<br />
move from machining to inspection.<br />
In most cases, a few quick checks using<br />
on-machine sensors can optimize a<br />
process before the first cut is made and<br />
monitor critical variables through the<br />
machining process to ensure that the<br />
process stays on target with minimal<br />
scrap and rework.<br />
PM<br />
GARY OLSON is the product manager for machine<br />
tool sensors at Productivity Quality in Plymouth,<br />
Minn. He can be reached at gary.olson@pqi.net.<br />
DAVE BOZICH is the national product manager<br />
for machine probing at Renishaw Inc., in<br />
Hoffman Estates, IL. He can be reached at<br />
dave.bozich@renishaw.com.<br />
July | August 2013 PRECISION MANUFACTURING | 35
#Social Media<br />
Get Involved or …<br />
Move Out<br />
of the Way<br />
by Dan Quattrini<br />
The world of social media and online<br />
marketing is ever changing. Social<br />
media use allows for and encourages<br />
collaboration among various entities.<br />
Many manufacturing prospects and your<br />
customers are using social media. And if<br />
they aren’t using it now, they will be soon.<br />
As you engage in social media,<br />
you need to ask yourself the following<br />
questions: How are you going to prepare to<br />
join your prospects and customers in the<br />
various social media platforms? How are<br />
you going to use online communication to<br />
give or gain information?<br />
According to a recent ThomasNet<br />
survey, nearly 50 percent of buyers who<br />
source a specific industrial product or<br />
service cited using LinkedIn, Twitter<br />
and/or industry specific blogs and<br />
forums as information sources. People<br />
want various types of content available<br />
at their disposal. Engineers in the<br />
manufacturing community are after<br />
product and company news, white<br />
papers, product specifications and<br />
recommendations, and manufacturing<br />
solutions. Content is consumed by<br />
viewing videos and images, reading<br />
articles, attending webinars, and<br />
visiting forums.<br />
Okay, so now you might be asking<br />
yourself, “Who has time to look,<br />
read through, and absorb all of this<br />
information?” Or maybe you’re thinking,<br />
“How can I monitor what people might<br />
be saying about my company?” There are<br />
tools to help you.<br />
Google Alerts is one tool that detects<br />
content (indexed by Google) and<br />
automatically notifies you when new<br />
content arrives from news sites, websites,<br />
blogs, videos, etc., matching the set of<br />
SOCIAL MEDIA PLATFORMS<br />
There are many social media platforms available to manufacturers to help build community and exchange ideas. The most commonly used platforms include:<br />
LinkedIn is probably the most common social media site used by<br />
the manufacturing community and seems to have the best business<br />
reputation. This site allows individuals, companies, or associations to<br />
establish profiles, and provides for online opportunities to “connect”<br />
and share information.<br />
Facebook is a site where users (manufacturers) create a corporate<br />
profile and then post and exchange messages, photos, videos, articles,<br />
etc., so that their “friends” (those that follow them) can read the posts<br />
and interact. Automatic notifications and status updates are pushed<br />
out to followers via email. Users also can join common-interest user groups, organized<br />
by workplace, market, industry, or other characteristics in addition to simply following<br />
a specific company.<br />
Twitter enables users (manufacturers) to send and read text<br />
messages of up to 140 characters, known as tweets. Tweets can be<br />
links to images, videos, news releases, third-party articles, or simply<br />
messages about your company and its activities. You can follow an<br />
individual and/or group and receive all their “tweets,” and you can have people or<br />
groups follow you so they can receive your tweets.<br />
36 | PRECISION MANUFACTURING July | August 2013
FEATURE STORY<br />
search terms you want to monitor. You can choose to be notified<br />
by email or through RSS feeds. RSS feeds provide an easy way to<br />
aggregate content from many different sources, personalize it,<br />
and have it delivered to your desktop, website, or mobile device.<br />
All you need is some simple RSS reader software, which is readily<br />
available online.<br />
So, now that you’re “listening” to what’s happening online,<br />
how can you start “conversing” by engaging in social media.<br />
Below are two examples of how manufacturers are using social<br />
media platforms to do just that.<br />
EXAMPLE #1<br />
Metal Craft Machine & Engineering, Inc.<br />
Elk River, <strong>Minnesota</strong><br />
www.metal-craft.com<br />
Metal Craft has been using social media for approximately a<br />
year and utilizes many social media platforms to connect with their<br />
customers and industry. They are posting on Facebook, Twitter, and<br />
LinkedIn at least 2 times a week. Approximately 70 to 80 percent<br />
of these posts are industry related, such as sharing a recent article<br />
about manufacturing employment. And approximately 20 to 30<br />
percent of their posts are specific to Metal Craft, such as providing<br />
reasons why one should do business with them.<br />
This ratio is in line with current “best practices” for using<br />
social media. Followers are looking for you to be a “thought<br />
leader” in your industry—a resource, someone worth talking<br />
to, versus simply hearing about how great you are. Metal Craft<br />
also posts a few paragraphs a month on their blog, and also have<br />
created their own YouTube station, where they have posted five<br />
videos (and counting) about their company and their processes.<br />
EXAMPLE #2<br />
Fedtech, Inc.<br />
Mounds View, <strong>Minnesota</strong><br />
www.fedtech.com<br />
Like Metal Craft, Fedtech, Inc., connects with their clients,<br />
prospects, and industry by making consistent posts on Facebook,<br />
LinkedIn, and Twitter. They post regularly to their blog and also<br />
have experimented with videos. Fedtech was an early adopter of<br />
social media and they are quickly becoming a true thought leader<br />
in their industry.<br />
Both Metal Craft and Fedtech understand that social<br />
engagement is about nurturing relationships. And while sales<br />
may occur as a result of “being social,” that should not be the<br />
main focus. The focus should be on building the relationships,<br />
strengthening brand awareness, and developing trust. Once that<br />
happens, sales will follow.<br />
If you think about social media in terms of your own<br />
personal experience in developing relationships of any sort, the<br />
first thing you must do is create trust and respect before that<br />
relationship can move forward. You must be willing to “give” to<br />
the relationship if you expect to “get” something out of it. This<br />
is what savvy manufacturers are doing. They are using social<br />
media to nurture business relationships, to build trust and solid<br />
reputations, and to establish themselves as thought leaders. By<br />
doing so, they strengthen their brands and undoubtedly will<br />
capture more business as a result.<br />
Many manufacturers are still hesitant about jumping into<br />
social media. They cite lack of resources, poorly defined metrics,<br />
ROI uncertainty, and an overall lack of knowledge as the main<br />
reasons for not getting involved. If this is how you feel, consider<br />
outsourcing. There are many reputable sources available to get<br />
you set up. They can assist in managing the process, creating the<br />
content, and building the community.<br />
So, what are you waiting for? If you don’t get engaged, move<br />
out of the way. Social media is here to stay and it is growing fast.<br />
In order to stay ahead of your competition, you’ve got to join<br />
the conversation and make social media an integral part of your<br />
overall online marketing strategy.<br />
PM<br />
Please note there are numerous other social media platforms such<br />
as Pinterest and Foursquare, but the platforms mentioned in the<br />
sidebar below are most commonly used by manufacturers today.<br />
DAN QUATTRINI is president of Pennant Group Inc. Pennant Group<br />
represents ThomasNet.com in <strong>Minnesota</strong> and western Wisconsin.<br />
YouTube is the site most commonly known for posting videos.<br />
Manufacturers can create their own YouTube channel, which contains<br />
only videos unique to their company. These videos can be embedded<br />
in your website, and they can be easily shared and embedded in other<br />
social media platforms. Videos also can be “optimized” to be picked up<br />
by search engines, which in turn can boost website visibility and activity.<br />
Blogs are websites or web pages, within a website, where<br />
manufacturers can publish editorial content on specific topics.<br />
Manufacturers typically use blogs to highlight their expertise and to<br />
interact with readers through the use of a comment box. Blogs are an<br />
excellent way to add content to a manufacturer’s website and helps customers and<br />
prospects better understand your capabilities.<br />
Google+ is Google’s answer to Facebook. Google wanted to make sharing<br />
information on the web more like sharing in real life, so they created<br />
Google+. It is similar to Facebook with news feeds based on status<br />
updates and shared content. The idea is to make it easier to share content<br />
with specific “sets” or “groups” of people (called circles), instead of just publishing content<br />
for everyone to see. One of the possible benefits to Google+ is the added Search Engine<br />
Optimization (SEO) benefit that comes along with using a Google product.<br />
July | August 2013 PRECISION MANUFACTURING | 37
Hibbing Fabricators, Inc.<br />
PROGRESSING ON THE CLOUD WITH EPICOR<br />
Hibbing Fabricators, Inc., is a smalltown<br />
manufacturer with 25 employees,<br />
but it can track, produce, and ship orders<br />
as easily as can a large OEM. That’s<br />
because the company forecasts every<br />
operation from the cloud.<br />
For more than a decade, Hibbing<br />
Fabricators has been using enterprise<br />
resource planning (ERP) software from<br />
Epicor Software Corporation, the sixth<br />
largest ERP provider in the world. The<br />
software allows each employee, who<br />
wears multiple hats, to view detailed<br />
information about any aspect of the shop’s<br />
production and plan ahead.<br />
There was a time when only large<br />
manufacturers could afford ERP software.<br />
That’s no longer the case. Today even<br />
small job shops can track inventory,<br />
processes, costs, and other aspects of the<br />
shop floor for less than they might pay for<br />
electricity each month. All they need is an<br />
Internet connection.<br />
Hibbing Fabricators is one of a growing<br />
number of job shops that has turned to<br />
cloud-based ERP software to manage<br />
everything from production to payroll. The<br />
company has been an Epicor customer for<br />
more than a decade and recently upgraded<br />
to Epicor Express, a cloud-based version<br />
of Epicor’s award-winning ERP solution.<br />
Hibbing Fabricators considers a cloudbased<br />
system to be easier to maintain and<br />
less expensive than traditional hardware<br />
and software.<br />
As a cloud-based system, all the<br />
data is housed and maintained on an<br />
Epicor secure server that can be accessed<br />
anywhere there is an Internet connection.<br />
Hibbing Fabricators simply pays a<br />
monthly subscription fee. This is known<br />
as the software as a service (SaaS) model.<br />
The SaaS model has been gaining<br />
popularity in recent years because of<br />
the benefits it offers to businesses of<br />
all sizes, including lower entry costs,<br />
shorter deployment time, elimination<br />
of hardware and software maintenance,<br />
vendor managed-upgrades, global<br />
availability, and seamless integration.<br />
“We think of Epicor Express as taking<br />
us from quote to cash,” said Deanne<br />
Osborne, finance and human resources<br />
manager at Hibbing Fabricators. “Every<br />
single person in our company uses it on a<br />
daily basis. There’s not one job you don’t<br />
use it for. Once it’s set up, it’s an almost<br />
foolproof system.”<br />
Hibbing Fabricators is a precision<br />
sheet metal fabricator that makes custom<br />
parts for a variety of industries, including<br />
medical, aerospace, computer/electronics<br />
and industrial. These parts can be found<br />
on everything from ultrasound machines<br />
to jets to guitar amplifiers.<br />
Hibbing Fabricator’s goal is to become<br />
a one-stop shop, so the company needs one<br />
system to tie everything together. Recently,<br />
the company purchased a laser cutter and<br />
machining center; it may be integrating a<br />
new powder coating line in the near future.<br />
In addition, Hibbing Fabricators is AS9100<br />
certified, so it needs a system to help<br />
maintain that certification.<br />
Epicor Express allows the company to<br />
create sales orders, document engineering<br />
methods, track materials used, and bill<br />
Epicor job tracking software dashboard.<br />
customers for nearly 50 different jobs<br />
that run through the shop each day.<br />
With one click, the company can see<br />
detailed information about a specific job,<br />
including which materials were used,<br />
how many parts have been made to date,<br />
which steps are ahead, which employee<br />
worked on the job and, finally, when parts<br />
are expected to ship.<br />
“We were one of the first shops in the<br />
country to pilot Epicor Express,” Osborne<br />
said. “And we did so because we’re a<br />
small shop. We rely on technology to<br />
stay competitive, yet we don’t have an IT<br />
department. Epicor handles our software<br />
upgrades and patches, which saves a lot<br />
of time.”<br />
Osborne and others can log in to the<br />
system at any time. In fact, she recently<br />
used it to approve a new customer when<br />
she was miles away at a training seminar.<br />
Because everyone has access to the system,<br />
there are fewer delays in processing, and<br />
production runs more smoothly.<br />
In addition, the ability to create and<br />
share custom reports is incredibly helpful,<br />
she said. Recently, she created a simple<br />
report showing the status, due date, and<br />
scheduled shipment of all current jobs,<br />
that can be shared with all employees on<br />
38 | PRECISION MANUFACTURING July | August 2013<br />
PAID SUPPLEMENT
SHOP PROFILE<br />
a regular basis. If she wants to change the<br />
way the software collects information, she<br />
can test these changes out on a backup<br />
system before going live.<br />
The ability to modify or scale-up the<br />
software at any time is another major<br />
benefit for Hibbing Fabricators. As the<br />
company grows, it can add modules,<br />
upgrades and users as necessary—all<br />
without purchasing extra hardware.<br />
With a simple and efficient way to<br />
track and manage customers, orders,<br />
materials, processes, accounting and<br />
other essential operations, Hibbing<br />
Fabricators has improved customer<br />
service, increased productivity, and<br />
lowered overall costs.<br />
“The great aspect about Epicor is that<br />
they keep adding new modules to make<br />
things better and easier,” Osborne said.<br />
“In my opinion they’re always trying to<br />
improve our productivity.”<br />
About Epicor<br />
Epicor Software Corporation is<br />
a global leader delivering inspired<br />
business software solutions to the<br />
manufacturing, distribution, retail, and<br />
services industries. With over 40 years<br />
of experience serving small, midmarket<br />
and larger enterprises, Epicor has more<br />
than 20,000 customers in over 150<br />
countries. The company’s headquarters<br />
are located in Dublin, California,<br />
with offices and affiliates worldwide,<br />
including Minneapolis.<br />
Epicor ERP is offered in three editions:<br />
Express, Standard, and Enterprise.<br />
Epicor SaaS ERP Express Edition is<br />
a comprehensive enterprise resource<br />
planning (ERP) system designed<br />
specifically for smaller businesses,<br />
only provided in the software as a<br />
service (SaaS) model. The software’s<br />
functionality is based on more than<br />
20 core modules, allowing customers<br />
to manage opportunities, orders, and<br />
operations in one integrated solution.<br />
Beyond the Express edition, Epicor SaaS<br />
ERP Standard Edition offers mid-sized<br />
businesses all that the Express Edition<br />
offers plus extended and advanced<br />
modules. The Enterprise Edition is for<br />
businesses with operations that span<br />
multiple companies and countries.<br />
All three of the editions are based<br />
on the same business logic and database<br />
design, enabling customers to move<br />
from one edition to another seamlessly.<br />
Companies are able to select the modules<br />
that align with business’ needs and,<br />
essentially, custom-design the ERP<br />
system to specific requirements.<br />
Epicor’s ERP deployment capability is<br />
unique in that Epicor is the only vendor<br />
that offers the same solution on-premise<br />
or in cloud, in both the single-tenant<br />
and multi-tenant SaaS model. Epicor<br />
customers can select the edition and<br />
deployment model that works best<br />
for them and as they evolve have the<br />
peace of mind that their ERP solution<br />
has the flexibility and functionality to<br />
accommodate their future requirements<br />
and growth.<br />
PM<br />
For more information about Epicor, contact the company at 1-800-999-1809 or<br />
info@epicor.com or visit www.epicor.com<br />
PAID SUPPLEMENT<br />
July | August 2013 PRECISION MANUFACTURING | 39
EDUCATOR'S CORNER<br />
An Unmanned American Dream<br />
NORTHLAND COMMUNITY AND TECHNICAL COLLEGE<br />
by James Retka, with contributions from Matthew Brenden<br />
As I was preparing my thoughts for<br />
this issue’s Educator’s Corner column, I<br />
came across a recent article published by<br />
Northland Community and Technical<br />
College which spotlights an amazing<br />
story of one of our graduates. I would like<br />
to share it with you because, for me, this<br />
story represents everything that is core to<br />
the mission of a community and technical<br />
college in preparing students to be vital<br />
contributors to American industry in an<br />
era of globalization.<br />
The newly launched program in<br />
Unmanned Aerial Systems (UAS)<br />
Maintenance Training builds off of<br />
Northland’s over 50 years of history in<br />
providing well-educated, competent<br />
technicians for the aerospace industry.<br />
I am honored to be part of such a<br />
dynamic team of individuals who are<br />
walking on the edge of technology<br />
commercialization. It sometimes has been<br />
challenging, but extremely rewarding for<br />
Northland to develop this first-in-thenation<br />
program and, as you will read—<br />
definitely worth the journey!<br />
The American Dream is the<br />
opportunity for prosperity and success<br />
through hard work for all. It means<br />
something different to everyone, but the<br />
principles remain the same regardless<br />
of who you are. Solomon (Sol) Kassaye<br />
found his version of the American Dream<br />
with Northrop Grumman and Northland<br />
Community and Technical College, 14<br />
years and 7,955 miles after he started the<br />
immigration process to leave Ethiopia<br />
and come to <strong>Minnesota</strong>. Sol graduated<br />
from Northland’s first class of Unmanned<br />
Aerial Systems—the first program of its<br />
kind in America. He recently was hired<br />
by Northrop Grumman and is stationed<br />
in Sigonella, Italy, in a position he calls a<br />
dream come true.<br />
Sol was born in 1987, in Addis Ababa,<br />
Ethiopia (east Africa). He came from an<br />
Ethiopian middle-income family that<br />
was able to provide him with a relatively<br />
good education in elementary and public<br />
high school. At age 11, his family got<br />
the chance to come to America. Due to<br />
the complicated immigration process,<br />
he was not able to get approved to come<br />
to America with the rest of his family.<br />
His mother, stepfather, and two young<br />
siblings left for America and Sol was<br />
moved to his grandfather’s home until he<br />
finalized the immigration process, which<br />
took over 8 years. In 2006, at the age of<br />
18, he was approved to enter the United<br />
States as a permanent resident.<br />
Sol has had a lifelong interest in aviation.<br />
In Ethiopia, there are few private aviation<br />
industries to work in and, according to<br />
Sol, the Ethiopian Airlines hire only the<br />
most educated people, so his chances were<br />
extremely slim to enter this workforce.<br />
<strong>When</strong> he turned 16, he graduated<br />
from Ethiopian high school. He was<br />
able to work in an automotive shop that<br />
trained young people as long as the kids<br />
provided free assistant service for the lead<br />
mechanic. He was able to learn many<br />
things in his time on this job. According to<br />
Sol, “Even though I was not paid anything,<br />
the education I got helped me shape my<br />
future. I was able to learn that I enjoyed<br />
the challenge of troubleshooting, fixing,<br />
and the feeling of accomplishment.”<br />
He added, “From that point on I decided<br />
I was going to be a technician, because<br />
of the feeling of joy I got from the job. I<br />
learned you don’t need much money in life<br />
to be happy as long as you get satisfaction<br />
from your job.” He found a trade he was<br />
passionate about, but the dream of working<br />
in aviation was ever-present.<br />
On my May 15, 2006, Sol arrived in<br />
Minneapolis, Minn., finally to be reunited<br />
with his family. Sol planned to work lowwage<br />
jobs but his parents insisted he go<br />
to school. He followed their advice and<br />
went back to high school as an 11thgrade<br />
student. This decision proved<br />
extremely beneficial. Sol improved his<br />
English and learned to better understand<br />
life in <strong>Minnesota</strong>. He also participated in<br />
post-secondary enrollment options where<br />
he took several college level classes. He<br />
attended automotive courses in college<br />
and high school, side by side.<br />
Sol added, “The automotive<br />
experience in college gave me an idea<br />
about the industry and the job. My<br />
experience taught me that the automotive<br />
industry is good and interesting, but<br />
very competitive and it lacks much of the<br />
challenge the aviation industry offers.<br />
This helped me decide to change to an<br />
aviation major when I headed to college.”<br />
After high school, Sol attended<br />
Minneapolis Community and Technical<br />
College, where he took the prerequisites<br />
for the aviation program. During<br />
this time their aviation program was<br />
cancelled, so Sol took his life north to<br />
Northland Community and Technical<br />
College’s Aviation Maintenance<br />
Technology (AMT) program. Sol found<br />
the school and the program a natural<br />
fit for him. He said it was everything<br />
he hoped it would be: challenging,<br />
interesting, and difficult. His favorite<br />
parts of the AMT program were working<br />
with composites, jet engines, power<br />
plants, and airframes.<br />
During his time in the AMT program,<br />
he saw himself graduating and working for<br />
an airline. Also during this time, Northland<br />
was developing the first UAS program in<br />
the country. His instructors introduced<br />
Sol to this cutting-edge program and what<br />
it could lead to. “To be honest I was as<br />
skeptical as most students about spending<br />
another year in school and the prospects<br />
of getting a job working on UAV’s, because<br />
there were no commercial UAV’s.” He<br />
decided it would be advantageous to try the<br />
tuition-free program because of the classes<br />
in avionics, composites, and electronics.<br />
He enrolled in the UAS program and<br />
immediately found it a great fit. He said of<br />
the 30-credit program, “It really covered<br />
everything and prepared me for what is out<br />
there on the job market right now and I am<br />
very grateful for that.”<br />
As he went through the UAS program,<br />
he received encouragement and support<br />
from Northland and Northrop Grumman.<br />
“That encouragement played a huge role in<br />
keeping me in the program during difficult<br />
days,” said Sol. As graduation neared, he<br />
felt confident in his skills and was ready<br />
to begin the next chapter. “The Northland<br />
continued<br />
40 | PRECISION MANUFACTURING July | August 2013
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July | August 2013 PRECISION MANUFACTURING | 41<br />
www.fobalaser.com
EDUCATOR'S CORNER<br />
staff was a huge help as I prepared to<br />
graduate and enter the workforce. Jon<br />
Beck really helped me get to where I<br />
am,” he stressed. Sol was ready for new<br />
challenges and he set his sights on working<br />
for a leader in unmanned aerial systems,<br />
Northrop Grumman.<br />
Northrop Grumman has been a<br />
key partner throughout the growth<br />
of Northland Aerospace. “Northrop<br />
Grumman is a leader in unmanned<br />
systems,” said Janis Pamiljans, Northrop<br />
Grumman Aerospace Systems sector<br />
vice president and general manager<br />
for Unmanned Systems. “In order to<br />
maintain that leadership, we need to grow<br />
the men and women who will design,<br />
operate, manage, and lead the unmanned<br />
capabilities of tomorrow. That’s why it’s<br />
critically important that we partner with<br />
organizations like Northland Community<br />
and Technical College.”<br />
Upon graduation, Sol received<br />
promising word of a job possibility at<br />
Northrop Grumman. He had high hopes<br />
of this and prepared himself to take full<br />
advantage of this amazing opportunity.<br />
On October 29, 2012, Sol started his<br />
internship with Northrop Grumman at the<br />
Grand Forks Air Force Base (GFAFB). “It<br />
has been the most interesting and unique<br />
experience of my life. The company<br />
has a wonderful and friendly work<br />
environment, which is built on providing<br />
quality service to its customers and I<br />
am proud to be a part of it,” emphasized<br />
Sol. He has been upgraded to a full-time<br />
employee and plans to be assigned to a full<br />
time permanent position in Guam upon<br />
completion of his internship.<br />
Sol currently is stationed in Sigonella,<br />
Italy, as a technician/mechanic, and will<br />
return to finish his internship at the<br />
GFAFB. He recently spoke about his<br />
position from Italy and said, “This is<br />
where everything is happening! Aircrafts<br />
are flying, I’m learning so much every<br />
day, from greasing aircraft to working on<br />
required sensitive equipment.”<br />
According to Bruce Jinneman,<br />
Northrop Grumman technical services<br />
RQ-4 enterprise manager, Northrop<br />
Grumman currently employs three<br />
Northland graduates and hopes to hire<br />
more in the future. “Northrop Grumman<br />
has no internal school house to produce<br />
UAS technicians,” said Jinneman. “As the<br />
UAS business continues to grow, we now<br />
have a source in Northland for producing<br />
technicians to support a variety of UAS.<br />
Northland graduates have FAA certified<br />
airframe and power plant licenses, are<br />
trained not only in UAS mechanical<br />
systems such as hydraulics, brakes, and<br />
engines, but also have experience in UAS<br />
avionics systems.”<br />
Sol is proof that hard work and<br />
dedication are crucial to finding the<br />
American dream. He overcame obstacles<br />
many couldn’t fathom and continually<br />
spoke not of himself but in how others<br />
helped him along the way. “The staff at<br />
Northland were amazing, everything they<br />
did was for me. I got this job because of<br />
Northland. It’s a dream come true for<br />
someone like me to have a career like<br />
PM<br />
this,” he concluded.<br />
JAMES RETKA is dean of workforce and<br />
economic development at Northland<br />
Community and Technical College. He can be<br />
reached at james.retka@northlandcollege.edu.<br />
MATTHEW BRENDEN is the communications<br />
coordinator at Northland Community and<br />
Technical College.<br />
Design in CAD. Measure in CAD.<br />
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42 | PRECISION MANUFACTURING July | August 2013
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Industrial Suppliers<br />
Contact Productivity Tooling department for all your tooling & accessories needs at 763.476.4196.<br />
Join MPMA<br />
ConneCt with industry. engage with eduCation.<br />
For more information on membership,<br />
education, publications and events please visit<br />
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education<br />
government relations<br />
networking<br />
Publications / Communication /<br />
advertising<br />
Workforce development<br />
July | August 2013 PRECISION MANUFACTURING | 43
MEMBER DIRECTORY<br />
Lifetime Members<br />
Dr. James Bensen<br />
Bemidji State University<br />
(218) 755-4215<br />
mbensen@bemidjistate.edu<br />
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(320) 564-3937<br />
Dr. Fred Zimmerman<br />
(612) 867-8368<br />
zimco@visi.com<br />
Alumni<br />
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(763) 533-7201<br />
dmcliffords@comcast.net<br />
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(763) 245-6771<br />
dc_fiedler@msn.com<br />
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(218) 562-4432<br />
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(612) 722-7347<br />
hockleymark@yahoo.com<br />
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(651) 633-1994<br />
kjohn55112@aol.com<br />
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(651) 464-5667<br />
marv014@yahoo.com<br />
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(612) 965-8604<br />
poguerich@gmail.com<br />
A-1 Engineering<br />
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todd.craft@a1eng.com<br />
(763) 786-8710<br />
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Tim Weaver<br />
services@abawatersystems.com<br />
(800) 257-1271<br />
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Donald Kreye<br />
donald.kreye@aemcpas.com<br />
(952) 715-3026<br />
Abrasive Specialists, Inc.<br />
Jaime Olsen<br />
jaime.olsen@asimn.com<br />
(763) 571-4111<br />
Accu-Prompt, Inc.<br />
Scott Hoffmann<br />
shoffmann@accuprompt.com<br />
(763) 783-1020 X16<br />
Ace Cutter Grinding, Inc.<br />
Kyle Anderson<br />
kyle@acecuttergrinding.com<br />
(763) 314-0255<br />
Aerospace <strong>Manufacturing</strong>, Inc.<br />
Tom Heid<br />
theid@awi-ami.com<br />
(651) 379-9888<br />
AeroSystems Engineering<br />
Peter Maye<br />
peter.maye@aseholdings.com<br />
(651) 220-1339<br />
Aerotek<br />
Dylan Ballantine<br />
dballant@aerotek.com<br />
(651) 252-3349<br />
Agility Machine Tool, Inc.<br />
Brian Holcomb<br />
brian@agilitymachine.com<br />
(763) 792-8502<br />
Agrimson Tool Company, Inc.<br />
Gary Agrimson<br />
mailroom@agrimsontool.com<br />
(763) 566-3446<br />
Air Engineering & Supply, Inc.<br />
David Maurer<br />
david@airengr.com<br />
(612) 332-4181<br />
Aitkin Iron Works, Inc.<br />
Jeffrey Chatelle<br />
jwc@aiw.com<br />
(218) 927-2400<br />
Alexandria Technical &<br />
Community College<br />
Dr. Kevin Kopischke<br />
kevink@alextech.edu<br />
(888) 234-1313<br />
All Tech Machinery & Supply<br />
Jeff Johnson<br />
jeffj@atms.us.com<br />
(763) 370-4670<br />
Alliance Metrology, Inc.<br />
Bryn Hartwig<br />
brynhart@comcast.net<br />
(763) 493-0026<br />
American Machine &<br />
Gundrilling Co., Inc.<br />
Chuck Berg, Jr.<br />
chucksr@amgundrilling.com<br />
(763) 425-3830<br />
AmeriStar <strong>Manufacturing</strong> Inc<br />
Kevin Heutmaker<br />
kevinh@ameristarmfg.com<br />
(507) 625-1515<br />
Anderson Automatics, Inc.<br />
Doug Anderson<br />
douga@andersonautomatics.com<br />
(763) 533-2206<br />
Anderson Dahlen, Inc.<br />
David Knoll<br />
davidknoll@andersondahlen.com<br />
(763) 852-4700<br />
Andrew Tool & Machining Company<br />
Bruce Hanson<br />
brucehanson@andrewtool.com<br />
(763) 559-0402<br />
Anoka Technical College<br />
Nick Graff<br />
ngraff@anokatech.edu<br />
(763) 576-4788<br />
Anoka-Ramsey Community College<br />
Jon Olson<br />
jon.olson@anokaramsey.edu<br />
(763) 433-1201<br />
Applied Products, Inc.<br />
Brian Carlson<br />
mpmainfo@appliedproducts.com<br />
(952) 912-2456<br />
Applied Vacuum Technology, Inc.<br />
Dan Korolchuk<br />
dkorolchuk@appliedvacuum.com<br />
(952) 442-7005<br />
APT CNC Inc.<br />
Brian Mayo<br />
brianmayo@aptcnc.com<br />
(507) 931-5425<br />
Arrow Cryogenics, Inc.<br />
Curt Salo<br />
curt@arrowcryogenics.com<br />
(763) 780-3367<br />
Associated Bank<br />
Chelsea Horton<br />
chelsea.horton@associatedbank.com<br />
(952) 591-2799<br />
Atscott <strong>Manufacturing</strong><br />
Company, Inc.<br />
John Norris<br />
info@atscott.com<br />
(320) 629-2501<br />
Automated<br />
Randy Squier<br />
rsquier@automatedextrusion.com<br />
(763) 576-6946<br />
Baillie Sales & Engineering, Inc.<br />
Mark Baillie<br />
mark@bailliesales.com<br />
(952) 546-2960<br />
Baker Tilly Virchow Krause, LLP<br />
Mark Kiecker<br />
mark.kiecker@bakertilly.com<br />
(612) 876-4776<br />
BankCherokee<br />
Roger Hamilton<br />
rhamilton@bankcherokee.com<br />
(651) 291-6263<br />
Barry & Sewall Industrial Supply<br />
Steve Olson<br />
steveo@barrysewall.com<br />
(612) 331-6170<br />
Batten Tool & Machine, Inc.<br />
Dan Batten<br />
dan@battentool.com<br />
(952) 942-9198<br />
Beaver Machine<br />
Jay Groth<br />
beavshack@beavermachine.com<br />
(763) 535-2204<br />
Benny Machine Company<br />
Jeffrey Benny<br />
bennymachine@aol.com<br />
(763) 444-5508<br />
Bermo Inc.<br />
Nancy Hartman<br />
nancy.hartman@bermo.com<br />
(763) 786-7676<br />
besTech<br />
Dave Steele<br />
dsteele@bankersequipment.com<br />
(952) 808-4208<br />
Bizal <strong>Manufacturing</strong> Co.<br />
Mike Bizal, Jr.<br />
bizalmfg@bizalmfg.com<br />
(763) 571-4030<br />
Black Line Group<br />
Scott Schmidt<br />
scott@blacklinegrp.com<br />
(763) 550-0111<br />
Blanski Peter Kronlage & Zoch, P.A.<br />
Gary Turnquist, CPA<br />
gturnquist@bpkz.com<br />
(763) 546-6211<br />
Bodycote Thermal Processing<br />
Mike Cornelius<br />
michael.cornelius@bodycote.com<br />
(952) 944-5500<br />
Boring Machine Corporation<br />
Tom Chacon<br />
tomchacon@bormac.com<br />
(763) 786-0100<br />
Boulay, Heutmaker,<br />
Zibell & Co. PLLP<br />
Matt Crane<br />
mcrane@bhz.com<br />
(952) 841-3051<br />
Bowman Tool & Machining<br />
Angela Bowman<br />
arb@btmcnc.com<br />
(507) 286-1400 X103<br />
Branch <strong>Manufacturing</strong><br />
Company, Inc.<br />
Delmer Fairbanks<br />
delmerf@branchmfg.com<br />
(651) 674-4441<br />
Bremer Bank<br />
Scott Johnson<br />
sajohnson@bremer.com<br />
(651) 726-6006<br />
Brenk Brothers, Inc.<br />
Jeff Brenk<br />
jeff@brenkbrothers.com<br />
(763) 784-5621<br />
Briggs and Morgan, P.A.<br />
Chuck Johnson<br />
cjohnson@briggs.com<br />
(612) 977-8680<br />
BTD Tooling Division<br />
Craig Rix<br />
craig.rix@btdmfg.com<br />
(952) 469-2423<br />
CAB Construction<br />
Karla Nelson<br />
karla@cabconstruction.com<br />
(507) 625-2233<br />
Carley Foundry, Inc.<br />
Kevin Stensrud<br />
kevin.stensrud@carleyfoundry.com<br />
(763) 205-8933<br />
Carlson Advisors, LLP<br />
Melvin Enger<br />
menger@carlson-advisors.com<br />
(763) 535-8150<br />
Cass Screw Machine<br />
Products Company<br />
Steve Wise<br />
steve@csmp.com<br />
(763) 535-0501<br />
C-Axis Inc.<br />
Jeff Haley<br />
jeff@c-axis.com<br />
(763) 478-8982<br />
CBIZ MHM, LLC<br />
Eric Hawkinson<br />
ehawkinson@cbiz.com<br />
(612) 376-1264<br />
Challenge Machine &<br />
<strong>Manufacturing</strong> Inc.<br />
Carrie Betland<br />
carrieb@challengemachine.com<br />
(763) 231-8400<br />
Checker Machine, Inc.<br />
Steve Lipinski<br />
slipinski@checkermachine.com<br />
(763) 544-5000<br />
Cheetah <strong>Precision</strong>, Inc.<br />
Manfred Niedernhoefer<br />
cheetah@cheetahprecision.com<br />
(651) 633-4566<br />
Chuck’s Grinding, Inc.<br />
Mike Reuter<br />
mike@chucksgrinding.com<br />
(952) 361-4308<br />
Cities Advanced Machinery<br />
Harry Youtsos<br />
harry@cam-cnc.com<br />
(952) 944-6060<br />
CliftonLarsonAllen LLP<br />
Samantha Metcalf<br />
samantha.metcalf@<br />
cliftonlarsonallen.com<br />
(612) 376-4821<br />
Code Welding & Mfg, Inc.<br />
Curt Simonson<br />
curtsimonson@codewelding.net<br />
(763) 277-8800<br />
Columbia Gear Corp.<br />
Mike Hipsher<br />
mhipsher@columbiagear.com<br />
(320) 356-7301<br />
Columbia <strong>Precision</strong> Machine Corp.<br />
Gilbert Baldwin<br />
gbaldwin@columbiapmc.com<br />
(952) 890-1003<br />
Comet Tool, Inc.<br />
Jim Freitag<br />
jim.freitag@comettoolinc.com<br />
(952) 935-3798<br />
Command Tooling Systems LLC<br />
Bahti Hanedar<br />
bhanedar@commandtool.com<br />
(763) 576-6910<br />
Concept Machine Tool Sales, Inc.<br />
Craig Conlon<br />
sales@conceptmachine.com<br />
(763) 559-1975<br />
Condux International<br />
Douglas Mulder<br />
dougm@condux.com<br />
(507) 387-8063<br />
Construction Results Corporation<br />
Mark Snyder<br />
mark.snyder@constructionresults.com<br />
(763) 559-1100<br />
Continental Engr. & Mfg., Inc.<br />
Eric Andersen<br />
eric@cem-web.com<br />
(952) 448-4771<br />
Corchran, Inc<br />
Tom Westphal<br />
twestphal@corchran.com<br />
(507) 833-0229<br />
CorTrust Bank<br />
Tim Swanson<br />
tswanson@cortrustbank.com<br />
(651) 289-5000<br />
Craft, Pattern & Mold<br />
Anthony Cremers<br />
tony@craftpattern.com<br />
(763) 675-3169<br />
CRTechnical<br />
Tom Wolden<br />
tomwolden@crtechnical.com<br />
(763) 560-6015<br />
Custom Cutter Grinding Corp.<br />
Kermit Bode<br />
info@customcuttergrinding.com<br />
(763) 441-7744<br />
D/F Machine Specialties, Inc.<br />
Steve Moerke<br />
sales@dfmachinespecialties.com<br />
(507) 625-6200<br />
Dahlquist Machine Inc.<br />
Jeff Dahlquist<br />
jdahlquist@dahlquistmachine.com<br />
(763) 755-7575<br />
Datum-A-Industries, Inc.<br />
Eric Geyen<br />
info@datum-manifolds.com<br />
(763) 479-1133<br />
David Olson Sales Co., Inc.<br />
Clinton Olson<br />
cmo@davidolsonsales.com<br />
(612) 722-9523<br />
Deco Tool Supply Co.<br />
Kevin Corrigan<br />
kcorrigan@decotool.com<br />
(763) 537-7762<br />
Diamond Tool & Engineering, Inc.<br />
Kent Smith<br />
ksmith@eot.com<br />
(218) 924-4024<br />
44 | PRECISION MANUFACTURING July | August 2013
MEMBER DIRECTORY<br />
Die Technology, Inc.<br />
Dale Skoog<br />
dskoog@dietechnology.com<br />
(763) 424-9677<br />
Digital Tool & Automation<br />
Dave Ackland<br />
dackland@digital-tool.com<br />
(763) 421-0400<br />
DMS Corporation<br />
Derek Nichols<br />
derek@mpi-dms.com<br />
(651) 452-1017<br />
Domaille Engineering LLC<br />
Don Hickerson<br />
dhickerson@domailleengineering.com<br />
(507) 281-0275<br />
Dotson Iron Castings<br />
Jean Bye<br />
jbye@dotson.com<br />
(507) 345-5018<br />
Douglas Finishing<br />
Jeff Powers<br />
jeff.powers@douglasfinishing.com<br />
(320) 762-6235<br />
DS & B Certified Public Accountants,<br />
Consultants & Advisors<br />
Paul Simons<br />
psimons@dsb-cpa.com<br />
(612) 359-9630<br />
Duncan Company<br />
Josh Ralph<br />
jralph@duncanco.com<br />
(612) 331-1776<br />
Dunwoody College of Technology<br />
E. J. Daigle<br />
edaigle@dunwoody.edu<br />
(612) 381-8172<br />
Duo-Tec Tool Company<br />
Dale Hanken<br />
dhanken@duotectool.com<br />
(763) 425-5005<br />
Dynamic Group<br />
Peter McGillivray<br />
pmcgill@dynamicgroup.com<br />
(763) 780-8674<br />
Eagle Tool & Design Co.<br />
Julie Ulrich<br />
julrich@eagletoolinc.com<br />
(763) 784-7400<br />
Elk River Machine Company<br />
Todd McChesney<br />
tmcchesney@ermc.com<br />
(763) 441-1581<br />
Ellison Technologies<br />
Craig St. John<br />
cstjohn@ellisontechnologies.com<br />
(763) 545-9699<br />
Emerson Network Power<br />
Connectivity Solution<br />
Jeff Norell<br />
jeff.norell@emerson.com<br />
(507) 833-6685<br />
Engineered Finishing Corp.<br />
Danforth Messerly<br />
dmesserly@engfinish.com<br />
(763) 785-9278<br />
Enterprise <strong>Minnesota</strong><br />
Bob Kill<br />
robert.kill@enterpriseminnesota.org<br />
(612) 373-2900<br />
Epicor Software Corporation<br />
Christine Hansen<br />
chansen@epicor.com<br />
(952) 417-5161<br />
Erickson Metals of MN, Inc.<br />
Luke Harned<br />
lharned@ericksonmetalsmn.com<br />
(763) 785-2340 <br />
Exact JobBOSS<br />
Alisha Wells-Skauge<br />
jobBossmail@exact.com<br />
(952) 841-1463<br />
Excelsior Tool Company, Inc.<br />
Gary Lostetter<br />
etc1gl@frontiernet.net<br />
(763) 479-3355<br />
Fab Pipe, Inc.<br />
Ted Muntz<br />
tmuntz@fabpipe.com<br />
(763) 428-2259<br />
Falls Fabricating LLC<br />
Mike Rott<br />
mrott@fallsfab.com<br />
(320) 632-2322<br />
Fastenal <strong>Manufacturing</strong><br />
Tim Borkowski<br />
tborkows@fastenal.com<br />
(507) 453-8000<br />
Federated Insurance<br />
Brock Martinez<br />
bgmartinez@fedins.com<br />
(507) 455-5200<br />
Fireaway Inc.<br />
Anthony Gee<br />
agee@statx.com<br />
(952) 935-9745<br />
Fox Valley Metrology<br />
Steve Schaefgen<br />
steve@foxvalleymetrology.com<br />
(920) 410-1547<br />
Fraisa USA, Inc.<br />
Mathieu Tapp<br />
mtapp@fraisausa.com<br />
(651) 636-8488<br />
Froehling Anderson<br />
Rick Wiethorn<br />
rwiethorn@fa-cpa.com<br />
(952) 979-3100<br />
G & K Machining<br />
Amanda Harrison<br />
amanda@gandkmachining.com<br />
(763) 784-1025<br />
Glenn Metalcraft, Inc.<br />
Joseph Glenn<br />
jglenn@gmc-mn.com<br />
(763) 389-5355<br />
Global Robotics Innovation Park<br />
Nena Street<br />
nena.street@roboticsinnovation.com<br />
(612) 276-2688<br />
Graco Inc.<br />
Heather Bittle<br />
hbittle@graco.com<br />
(612) 623-6431<br />
Granger Machine, Inc.<br />
Mike Parker<br />
mike@grangermachine.com<br />
(763) 444-3725<br />
H & F <strong>Manufacturing</strong>, Inc.<br />
Steve Farniok<br />
stevef@hfmfg.com<br />
(763) 493-5606<br />
Haberman Machine, Inc.<br />
Scott Ness<br />
scottn@habermanmachine.com<br />
(651) 777-4511<br />
Hales Machine Tool, Inc.<br />
Dan Hales<br />
dhales@halesmachinetool.com<br />
(763) 553-1711<br />
Hamre Designs LLC<br />
Paul Hamre<br />
paul@hamredesigns.com<br />
(651) 261-4673<br />
Hard Chrome, Inc.<br />
Dick Walters<br />
sales@hardchromeplating.net<br />
(612) 788-9451<br />
Hegman Machinery, LLC -<br />
A Div. of Morris Group, Inc.<br />
Jerry Rex<br />
jrex@hegmanmachinery.com<br />
(763) 315-7309<br />
Hennepin Technical College<br />
Mike McGee<br />
mike.mcgee@hennepintech.edu<br />
(763) 488-2648<br />
HEXIS<br />
Andrew Skoog<br />
andrew@hexpedite.com<br />
(612) 804-1143<br />
HG&K Ltd.<br />
Greg Uphoff<br />
guphoff@hgkcpa.com<br />
(952) 979-1146<br />
Hibbing Fabricators, Inc.<br />
Wayne Larson<br />
waynel@hibfab.com<br />
(218) 262-5575<br />
HLB Tautges Redpath, Ltd<br />
Megan Johnson<br />
mjohnson@hlbtr.com<br />
(651) 426-7000<br />
The more HAIMER, the better.<br />
Tool Dynamic TD 2009 Comfort Plus<br />
Application<br />
Balancing of cutting tools,<br />
tool holders, rotors<br />
Operation<br />
Brilliantly simple via Control Terminal<br />
Indexing of balancing position<br />
Automatically<br />
Clamping of tool holder<br />
Extremely precise<br />
Performance of your machine tool<br />
Maximized<br />
Downtimes of your machine tool<br />
Minimized<br />
Measuring accuracy<br />
< 0.5 gmm<br />
More<br />
www.haimer-usa.com<br />
Haimer USA, LLC | 134 E. Hill Street | Villa Park, IL 60181 | USA<br />
Phone +1-630-833-1500 | haimer@haimer-usa.com | www.haimer-usa.com<br />
Tool Holders<br />
Shrinking Technology<br />
Balancing Machines<br />
Measuring Instruments<br />
Tool Management<br />
July | August 2013 PRECISION MANUFACTURING | 45
MEMBER DIRECTORY<br />
Hoff Online Auctions<br />
Dennis Hoff<br />
dennis.hoff@hoffonlineauctions.com<br />
(612) 234-8006<br />
Houck Machine Company<br />
Steve Kingdon<br />
skingdon@houckmachine.com<br />
(763) 566-3792<br />
Huot <strong>Manufacturing</strong> Company<br />
John Huot<br />
j.huot@huot.com<br />
(651) 646-1869<br />
Hutchinson <strong>Manufacturing</strong>, Inc.<br />
Tom Daggett<br />
tdaggett@hutchmfg.com<br />
(320) 587-4653<br />
ICA Corporation<br />
Steve Hoaglund<br />
steveh@icacorp.com<br />
(763) 428-2800<br />
Ideal Aerosmith Inc.<br />
Darren Stinson<br />
dstinson@idealaero.com<br />
(701) 757-3400<br />
IFS-Industrial Fabrication<br />
Services, Inc.<br />
Matt Doherty<br />
mattifs@hickorytech.net<br />
(507) 726-6000<br />
INCERTEC<br />
John Shelander<br />
john.shelander@incertec.com<br />
(763) 717-7016<br />
Industrial Tool Solutions<br />
Brett Wharton<br />
brett@itsmn.onmicrosoft.com<br />
952.432.2484<br />
Industrial Waste Services, Inc.<br />
Mike Antolik<br />
mike@industrialwasteservices.biz<br />
(952) 474-2628<br />
Ingersoll Rand Minneapolis<br />
Dan Shreve<br />
dshreve@irco.com<br />
(612) 522-7000<br />
International <strong>Precision</strong><br />
Machining, Inc.<br />
Daniel Meyer<br />
dmeyer@ipminc.com<br />
(320) 656-1241<br />
ISC Companies Inc.<br />
Lou Cowart<br />
l.cowart@isccompanies.com<br />
(763) 559-0033<br />
ITW Heartland<br />
Brian Baustian<br />
brian.baustian@itwheartland.com<br />
(320) 762-0138<br />
J. & J. Machine, Inc.<br />
John Lenz<br />
sales@jandjmachine.com<br />
(763) 421-0114<br />
J. B. Testing, Inc.<br />
Jeff Boisvert<br />
jbtesting@jbtesting.com<br />
(763) 795-9690<br />
Jet Edge, Inc.<br />
Nancy Lauseng<br />
sales@jetedge.com<br />
(763) 497-8700<br />
JIT <strong>Manufacturing</strong>, Inc.<br />
Gene Wehner<br />
gwehner@jitmfgmn.com<br />
(763) 425-7995<br />
Jonaco Machine LLC<br />
Bill Russell<br />
sales@jonaco.com<br />
(952) 448-5544<br />
Jones Metal Products Inc<br />
Sarah Richards<br />
srichards@jonesmetalproducts.com<br />
(507) 951-0665<br />
K & G <strong>Manufacturing</strong> Co.<br />
Shawn Veith<br />
sveith@kgmfg.com<br />
(507) 334-5501<br />
Kato Engineering Inc.<br />
(507) 345-2750<br />
KayHarris Real Estate Consultants<br />
Kay Harris, CCIM<br />
kay@kayharrisre.com<br />
(952) 915-4444<br />
Kellogg & Associates<br />
Van Kellogg<br />
van@kelloggandassociates.com<br />
(763) 757-5164<br />
Kendeco, Div. of<br />
BlackHawk Industrial<br />
Bob Miller<br />
bobm@kendeco.com<br />
(320) 253-1020<br />
KLC Financial, Inc.<br />
Lesley Farmer<br />
lesley@klcfinancial.com<br />
(952) 224-2901<br />
KleinBank-Coon Rapids<br />
Jane Campe<br />
j.campe@kleinbank.com<br />
(763) 427-5005<br />
Kurt <strong>Manufacturing</strong> Company Inc.<br />
Steve Carlsen<br />
stevec@kurt.com<br />
(763) 572-4550<br />
La Machine Shop, Inc.<br />
Joe LaBonne<br />
joe@lamachineshop.com<br />
(763) 434-6108<br />
Lake Air Metal Stamping LLC<br />
Brad Severson<br />
bseverson@lakeairmetals.com<br />
(763) 546-0994<br />
Lake Engineering, Inc.<br />
Steve Magnuson<br />
stevem@lakeengineering.com<br />
(952) 473-5485<br />
Lake Superior College<br />
Max Udovich<br />
m.udovich@lsc.edu<br />
(218) 733-7631<br />
Lakeland Tool & Engineering, Inc.<br />
Marty Sweerin<br />
betty@lte.biz<br />
(763) 422-8866<br />
LaMott Enterprises, Inc.<br />
Steve LaMott<br />
steve@lamottenterprises.com<br />
(763) 781-0001<br />
Lane Company<br />
Dan Tall<br />
dantall@laneplastics.com<br />
(612) 379-2018<br />
Larkin Hoffman Daly &<br />
Lindgren Ltd.<br />
Mark Geier<br />
mgeier@larkinhoffman.com<br />
(952) 835-3800<br />
Lindquist + Vennum LLP<br />
Heather Rasmussen<br />
hrasmussen@lindquist.com<br />
(612) 371-2461<br />
Lion Engineering Plastics, Inc.<br />
Scott King<br />
sking@lionep.com<br />
(952) 641-6300<br />
Lion <strong>Precision</strong><br />
Don Martin<br />
don@lionprecision.com<br />
(651) 484-6544<br />
Litin Paper Company<br />
John Hanson<br />
jhanson@litin.com<br />
(612) 607-5735<br />
Lou-Rich, Inc.<br />
Randy Eggum<br />
reggum@lou-rich.com<br />
(507) 377-5330<br />
Lubrication Technologies, Inc.<br />
Stacey Hey<br />
staceyhey@lubetech.com<br />
(651) 636-7990<br />
Lyndex Nikken<br />
Craig Schepers<br />
craigs@lyndexnikken.com<br />
(847) 367-4800<br />
M. Vincent & Associates, Ltd.<br />
David Hannah<br />
david@vincentmetals.com<br />
(952) 884-7733<br />
Machine Tool Supply Corp.<br />
Troy Kerin<br />
troyk@machtool.com<br />
(651) 452-4400<br />
Mack Engineering Corp.<br />
Jennifer Salisbury<br />
jennifer.s@mackengineering.com<br />
(612) 721-2471<br />
<strong>Manufacturing</strong> Solutions of MN Inc.<br />
Jim Lemons<br />
jim.lemons@msmni.com<br />
(651) 294-7790<br />
Marr Valve Company,<br />
a Div. of Specialty Mfg.<br />
Chad Gregoire<br />
chad@marrvalve.com<br />
(320) 564-4279<br />
Martin Calibration Inc.<br />
Rick Brion<br />
rbrion@martincalibration.com<br />
(952) 882-1528<br />
Massman Automation Designs, LLC<br />
Chad Ferguson<br />
chad.ferguson@massmanllc.com<br />
(320) 554-3611<br />
Master Tool & Die, Inc.<br />
Tony Trabant<br />
tonyt@mastertoolinc.com<br />
(651) 454-2536<br />
Mate <strong>Precision</strong> Tooling<br />
Joe Schneider<br />
joe.schneider@mate.com<br />
(763) 421-0230<br />
Matsuura Machinery USA<br />
John Schwartz<br />
john.schwartz@matsuurausa.com<br />
(651) 289-9700<br />
Med-Tek, Inc.<br />
Randy Duffy<br />
randy@med-tekinc.com<br />
(612) 789-3527<br />
Meier Tool & Engineering, Inc.<br />
Tom Murphy<br />
tmurphy@meiertool.com<br />
(763) 427-6275<br />
Metal Craft Machine<br />
& Engineering, Inc.<br />
Trisha Mowry<br />
trisha@metal-craft.com<br />
(763) 441-1855<br />
Metal Supermarkets<br />
Doug Knepper<br />
dknepper@metalsupermarkets.com<br />
(763) 315-4042<br />
MHTA-<strong>Minnesota</strong><br />
High Tech Association<br />
Andrew Wittenborg<br />
awittenborg@mhta.org<br />
(952) 230-4555<br />
MICO, Inc.<br />
John (Sonny) Suserud<br />
sonnys@mico.com<br />
(507) 625-6426<br />
Micro Parts Inc.<br />
Robert Nichols<br />
robert@mpi-dms.com<br />
(651) 452-1017<br />
Micro-Matics LLC<br />
Rick Paulson<br />
rick@micro-matics.com<br />
(763) 780-2700<br />
Mid American Financial Group<br />
Clint Nelson<br />
cnelson1@minneapolis.nef.com<br />
(952) 258-5043<br />
Mid-Continent Engineering, Inc.<br />
Sanders Marvin<br />
sanders.marvin@mid-continent.com<br />
(612) 781-0260<br />
Midland Technologies, Inc.<br />
Susan Dubay<br />
midland@midlandtechnologies.com<br />
(763) 428-4229<br />
Midwest CAM Solutions, Inc.<br />
Richard Lord<br />
rlord@midwestcamsolutions.com<br />
(763) 560-6567<br />
Midwest Industrial<br />
Tool Grinding, Inc.<br />
Eric Lipke<br />
info@mitgi.us<br />
320.455.0535<br />
Midwest Machine Tool Supply<br />
Doug Eliason<br />
doug@midwestmachinetool.com<br />
(763) 571-3550<br />
Midwest Steel Supply Company<br />
Brandon Walton<br />
bw@midweststeelsupply.com<br />
(612) 333-6868<br />
Millerbernd Laser<br />
Farid Currimbhoy<br />
fcurrimbhoy@millerberndlaser.com<br />
(612) 805-2474<br />
Milltronics CNC Machines<br />
Sara Dvorak<br />
sdvorak@milltronics.net<br />
(952) 442-1443<br />
MINNCOR Industries<br />
Brenda Chandler<br />
bchandler@minncor.com<br />
(651) 361-7500<br />
Minneapolis Community<br />
& Tech. College<br />
Kim Munson<br />
kim.munson@minneapolis.edu<br />
(612) 659-6093<br />
<strong>Minnesota</strong> Business Magazine<br />
Tamara Prato<br />
tamara.prato@tigeroak.com<br />
612.548.3240<br />
<strong>Minnesota</strong> Grinding, Inc.<br />
David Schranck<br />
david.schranck@minnesotagrinding.com<br />
(763) 535-4445<br />
<strong>Minnesota</strong> Waterjet, Inc.<br />
Doug Leaser<br />
dougl@mnwaterjet.com<br />
(763) 427-9200<br />
MN DEED Office of Innovation<br />
& Strategic Alliances<br />
Connie Christenson<br />
connie.christenson@state.mn.us<br />
(218) 234-3052<br />
MN State College,<br />
Southeast Technical<br />
Bob Leifeld<br />
rleifeld@southeastmn.edu<br />
(507) 453-2700<br />
MN Technical Assistance<br />
Program, U of M<br />
Mark Powers<br />
powe0181@umn.edu<br />
(612) 624-1826<br />
Modified Tool, Inc.<br />
John Kruse<br />
modifiedtool@emily.net<br />
(218) 763-6030<br />
Mold-Tech, Inc.<br />
Jon Lee<br />
jlee@mold-techinc.com<br />
(763) 497-7500<br />
Moquist Thorvilson Kaufmann LLC<br />
Jon Bauer<br />
Jon.bauer@mtkcpa.com<br />
(952) 656-2629<br />
Morrissey, Inc.<br />
Steve Mealman<br />
smealman@morrisseyinc.com<br />
(952) 698-2310<br />
MPS Technical<br />
Bianca Carr<br />
biancac@mpstechnical.com<br />
(952) 540-4260<br />
MRG Tool and Die Corp.<br />
Mike Gramse<br />
mgramse@mrgtoolanddie.com<br />
(507) 334-1847<br />
MultiSource Mfg LLC<br />
Gary Hadley<br />
ghadley@multisourcemfg.com<br />
(952) 456-5500<br />
Nanotech Machinery Solutions, Inc.<br />
Kevin Manion<br />
kevin@nanomach.us<br />
(763) 425-6266<br />
NETTwork Mfg. Inc.<br />
Aaron Netter<br />
aaron@nettworkmfg.com<br />
(320) 654-8352<br />
Network Medics, Inc.<br />
Kevin Calgren<br />
kevin@networkmedics.com<br />
(612) 643-3539<br />
New Ulm <strong>Precision</strong> Tool, Inc.<br />
Howard Blume<br />
hblume@nuprecisiontool.com<br />
(507) 233-2900<br />
Normandale Community College<br />
Nancy Louwagie<br />
nancy.louwagie@normandale.edu<br />
(952) 358-8738<br />
North Second Street<br />
Steel Supply, Inc.<br />
Mike Keefe<br />
mkeefe@nssss.com<br />
(612) 522-6626<br />
Northern Iron & Machine<br />
Ray Van Allen<br />
rvanallen@northernim.com<br />
(651) 778-3374<br />
Northland Screw Products, Inc.<br />
James Martinson<br />
james@northlandscrewproducts.com<br />
(763) 753-3628<br />
46 | PRECISION MANUFACTURING July | August 2013
MEMBER DIRECTORY<br />
Northstar Aerospace<br />
Gary Corradi<br />
gcorradi@northstaraerospace.com<br />
(218) 720-2920<br />
Northwest Machine Technologies<br />
Tony Bailey<br />
tbailey@nwmtec.com<br />
(763) 493-3660<br />
Northwest Swiss-Matic, LLC<br />
Wade Halseth<br />
whalseth@nwswissmatic.com<br />
(763) 544-4222<br />
Northwest Technical<br />
College - Bemidji<br />
Daniel Larson<br />
daniel.larson@ntcmn.edu<br />
(218) 333-6604<br />
NTI School of Technology /<br />
Globe University<br />
Pam Schumacher<br />
pschumacher@globeuniversity.edu<br />
(651) 730-5100<br />
NTM, Inc.<br />
Pat Mullins<br />
patm@ntminc.com<br />
(763) 780-1420<br />
Olympic Steel, Inc.<br />
Tom Ehlers<br />
tehlers@olysteel.com<br />
(763) 544-7100<br />
Omnitool, Inc.<br />
Walter Waffensmith<br />
walter@omnitool.com<br />
(763) 535-4240<br />
On Time Delivery Service, Inc.<br />
Tim Holtan<br />
tholtan@bontime.com<br />
(952) 884-4060<br />
Panther <strong>Precision</strong> Machine, Inc.<br />
Tom Olson<br />
tolson@pantherprecision.com<br />
(763) 586-9651<br />
Park <strong>Precision</strong> Machining Inc.<br />
Bob Tummel<br />
bob@parkprecision.com<br />
(763) 754-8273<br />
Parker Hannifin<br />
Carsa Spaude<br />
cspaude@parker.com<br />
(507) 233-2305<br />
Pequot Tool & <strong>Manufacturing</strong>, Inc.<br />
Michael Goerges<br />
mgoerges@pequottool.com<br />
(218) 568-8069<br />
Perfecseal Mankato<br />
Leigh Asleson<br />
lcasleson@bemis.com<br />
(507) 625-1131<br />
Perfection Grinding, Inc.<br />
Darell Stern<br />
perfgrin@aol.com<br />
(763) 571-1052<br />
Permac Industries<br />
Darlene Miller<br />
dmiller@permacindustries.com<br />
(952) 894-7231<br />
Pine Technical College<br />
Julie Dillenburg<br />
dillenburgj@pinetech.edu<br />
(320) 629-5112<br />
Plastics International<br />
Paul Carter<br />
paulc@plasticsintl.com<br />
(952) 934-2303<br />
Powder Coating Technologies, Inc.<br />
Kent Krenitz<br />
kent@powdercoatingtech.com<br />
(763) 559-4779<br />
Precise Products Corporation<br />
Darrell Freitag<br />
dfreitag@preciseproducts.com<br />
(612) 522-2141<br />
<strong>Precision</strong><br />
Jamie Durand<br />
jamie@precisionmn.com<br />
(763) 784-1704<br />
<strong>Precision</strong> Coatings, Inc.<br />
Linda Grundtner<br />
sales@precisioncoatings.com<br />
(651) 641-0878<br />
<strong>Precision</strong> Punch & Plastic, Co. Inc.<br />
Kevin Ryan<br />
kevinr@precisionpunch.com<br />
(952) 933-0993<br />
<strong>Precision</strong> Tool Technologies, Inc.<br />
Jim Goerges<br />
jim@precisiontooltech.com<br />
(320) 632-5320<br />
PRI Robotics<br />
Scott Nelson<br />
snelson@prirobotics.com<br />
(763) 450-4381<br />
Principal Financial Group<br />
Alyssa Kreutzfeldt<br />
kreutzfeldt.alyssa@principal.com<br />
(651) 287-5469<br />
Pro Fabrication, Inc.<br />
Letetia Klebel<br />
letetia.klebel@pro-fabrication.com<br />
(507) 243-3441<br />
Production Engineering Corp.<br />
Mike Albers<br />
mhalbers@pecorp.net<br />
(612) 788-9123<br />
Production Tool & Mfg, Inc.<br />
Mark Boesch<br />
markb@protoolus.com<br />
(763) 559-5746<br />
Productivity Inc<br />
Greg Buck<br />
gbuck@productivity.com<br />
(763) 476-8600<br />
Productivity Quality Inc /<br />
Advanced Inspection Services LLC<br />
Keith Summers<br />
keith.summers@pqi.net<br />
(763) 249-8130<br />
Professional Instruments<br />
Company, Inc.<br />
Paul Arneson<br />
parneson@airbearings.com<br />
(952) 933-1222<br />
ProtoTek Engineering, Inc.<br />
Brian Pascoe<br />
bpascoe@prototek-engineering.com<br />
(952) 361-5598<br />
QDP Technologies, Inc.<br />
Troy Holien<br />
troy.holien@qdptech.com<br />
(763) 712-1626<br />
Qualitek Engineering<br />
& <strong>Manufacturing</strong> Inc.<br />
Michael Nepsund<br />
miken@qualitek-eng.com<br />
(763) 544-9507<br />
Quality & Service Machine<br />
Tool Company<br />
Bill Lidfors<br />
bill@qandsmachinetool.com<br />
(952) 935-8616<br />
Quality Machine of IA, Inc. MN Div.<br />
Tim Greene<br />
timg@qualitymachine.com<br />
(763) 560-3955<br />
Quality Metals, Inc.<br />
Jason King<br />
jason.king@qualitymetalsinc.com<br />
(651) 645-5875<br />
Quazar Capital Corporation<br />
Bruce Behm<br />
bruceb@quazarcapital.com<br />
(763) 550-9000<br />
R & M <strong>Manufacturing</strong> Co. LLC<br />
Todd Dyste<br />
tdyste@rmmco.com<br />
(763) 574-9225<br />
Radan - Vero Software<br />
Doug Wood<br />
doug.wood@radan.com<br />
(651) 982-0100 X5502<br />
Regal Machine Inc.<br />
George Hendren<br />
ghendren@regalmachineinc.com<br />
(651) 408-8940<br />
July | August 2013 PRECISION MANUFACTURING | 47
MEMBER DIRECTORY<br />
Replenex, Inc.<br />
Tom Folska<br />
tom.folska@replenex.com<br />
(952) 943-4715<br />
Retirement and 401(k)<br />
Plan Advisors, LLC<br />
Scott Leverenz<br />
scott@rpadvise.com<br />
(952) 544-3614<br />
Rev Zero, Inc.<br />
Bob Anderson<br />
robert.anderson@revzeroinc.com<br />
(952) 380-9966<br />
Ridgewater College<br />
Dale Bomstad<br />
dale.bomstad@ridgewater.edu<br />
(320) 234-8568<br />
Riverside <strong>Manufacturing</strong>, Inc.<br />
Scott Robertson<br />
srob@riversidemnf.com<br />
(763) 274-2193<br />
RJ Ahmann Company<br />
Scott Benjamin<br />
sbenjamin@rja.com<br />
(952) 947-9785<br />
rms<br />
Lee Zachman<br />
lzachman@machine.com<br />
(763) 786-1520<br />
Roberts Automatic Products, Inc.<br />
Ted Roberts<br />
troberts@robertsautomatic.com<br />
(612) 384-3999<br />
Robotics Alley<br />
Andrew Borene<br />
andrew.borene@reconrobotics.com<br />
(952) 935-5515 x108<br />
RTI Remmele Medical<br />
Al Germscheid<br />
al.germscheid@remmele.com<br />
(763) 263-2636<br />
Saint Paul Port Authority<br />
B. Kyle<br />
blk@sppa.com<br />
(651) 204-6241<br />
Sandvik Coromant<br />
John Depies<br />
john.depies@sandvik.com<br />
(715) 410-1521<br />
Schreifels & Associates, Inc.<br />
Bob Schmitz<br />
bob@schreifels.com<br />
(763) 569-4304<br />
SCHUNK, Inc.<br />
Matt Steele<br />
matt.steele@us.schunk.com<br />
(800) 772-4865<br />
Silvertip Associates, Inc.<br />
Dale Peterson<br />
silvertipassoc@aol.com<br />
(763) 717-0773<br />
Smith Foundry Company<br />
Jim Pint<br />
pint_jim@smithfoundry.com<br />
(612) 729-9395<br />
Sodick, Inc.<br />
Joel Manns<br />
jmanns@sodick.com<br />
(651) 319-7259<br />
South Central College<br />
Tom Kammer<br />
tom.kammer@southcentral.edu<br />
(507) 389-7336<br />
The Specialty<br />
<strong>Manufacturing</strong> Company<br />
Debbie Zaiger<br />
srische@specialtymfg.com<br />
(651) 653-0599<br />
S-T Industries, Inc.<br />
Melanie Johnson<br />
mjohnson@stindustries.com<br />
(800) 326-2039<br />
St. Cloud Tech & Comm College<br />
Bruce Peterson<br />
bpeterson@sctcc.edu<br />
(320) 308-6639<br />
St. Marys University<br />
Paul Christensen<br />
prchris00@smumn.edu<br />
(612) 728-5100<br />
St. Paul College-A Comm.<br />
& Tech. College<br />
Heather McGannon<br />
heather.mcgannon@saintpaul.edu<br />
(651) 403-4118<br />
Stone Machinery, Inc.<br />
Tom Drazkowski<br />
info@stonemachinery.com<br />
(651) 778-8887<br />
T. Bryce & Associates, Inc.<br />
Terry Bryce<br />
terryb@tbryce.com<br />
(763) 449-9900<br />
T.D. Wright, Inc.<br />
David McEachern<br />
sales@tdwinc.com<br />
(651) 227-1302<br />
Taylor Machine, Inc.<br />
Rick Taylor<br />
rtaylor@tmicnc.com<br />
(763) 786-5949<br />
TBEI / Crysteel Mfg<br />
Joe Paulsen<br />
jpaulsen@tbei.com<br />
(507) 726-2728<br />
TC Clipper Company<br />
Mike Clipper<br />
mikec@tcclipper.com<br />
(952) 829-0545<br />
TEAM Industries<br />
Jim Russ<br />
jimruss@team-ind.com<br />
(218) 694-3550<br />
Technical Die-Casting, Inc.<br />
Randy Walters<br />
randyw@tech-die-casting.com<br />
(507) 689-2194<br />
Technology Reps<br />
Mike Neeley<br />
mikeneeley@comcast.net<br />
(651) 636-6966<br />
The Whittemore Co.<br />
Kurt Wasieleski<br />
kurt@whittemore-inc.com<br />
(651) 331-8984<br />
Tooling Science, Inc.<br />
Brian Burley<br />
brian@tlscience.com<br />
(763) 425-6001<br />
Top Tool Company<br />
Duane Kari<br />
dakari@toptool.com<br />
(763) 786-0030<br />
TSI Plastics, Inc.<br />
Pat McCready<br />
pat@tsiplastics.com<br />
(763) 452-3635<br />
Twin City EDM<br />
& <strong>Manufacturing</strong>, Inc.<br />
Steve Lindell<br />
slindell@twincityedm.com<br />
(763) 783-7808<br />
Twin City Gear Company<br />
Max Fenna<br />
tcgear@goldengate.net<br />
(763) 780-9780<br />
Twin City Honing, Inc.<br />
Larry Bopp<br />
boppld@yahoo.com<br />
(952) 894-1730<br />
Twin City Plating Company<br />
Roger Plath<br />
roger@twincityplating.com<br />
(612) 331-8895<br />
United Standards Lab, Inc.<br />
James Dolezal<br />
jim@unitedstandardslab.com<br />
(612) 823-2616<br />
Used Machinery Sales LLC<br />
Jack Mendenhall<br />
jack@cnctool.com<br />
(763) 441-5152<br />
Venture Bank<br />
Kriss Griebenow<br />
kgriebenow@venturebankonline.com<br />
(763) 398-5822<br />
Von Ruden <strong>Manufacturing</strong>, Inc.<br />
Brandon Anderson<br />
brandon@vonruden.com<br />
(763) 682-3122<br />
Call your local<br />
Federated Representative<br />
for help developing a<br />
risk management culture<br />
at your business.<br />
Federated Mutual Insurance Company<br />
Federated Service Insurance Company*<br />
Federated Life Insurance Company<br />
Owatonna, <strong>Minnesota</strong> 55060<br />
Phone: (507) 455-5200<br />
www.federatedinsurance.com<br />
*Not licensed in the states of NH, NJ, RI, and VT.<br />
© 2013 Federated Mutual Insurance Company<br />
48 | PRECISION MANUFACTURING July | August 2013
MEMBER DIRECTORY<br />
V-TEK, Inc.<br />
Christina James<br />
c.james@vtekusa.com<br />
(507) 345-0154<br />
W.P. & R.S. Mars Company<br />
Bob Mars<br />
rmars3@marssupply.com<br />
(952) 884-9388<br />
Weigh-Rite Scale Co., Inc.<br />
Jennifer Johnson<br />
info@scaleguy.com<br />
(715) 247-3364<br />
Western Spring <strong>Manufacturing</strong><br />
Alex Altstatt<br />
alex@westernspring.com<br />
(651) 224-1721<br />
Wilson Tool International<br />
Brian Robinson<br />
brian.robinson@wilsontool.com<br />
(651) 286-6003<br />
Winegar, Inc.<br />
Tim Wenzel<br />
tim.wenzel@winegarinc.com<br />
(507) 835-3495<br />
WSI Industries, Inc.<br />
Benjamin Rashleger<br />
brashleger@wsci.com<br />
(763) 295-9202<br />
Wyoming Machine, Inc.<br />
Lori Tapani<br />
ltapani@wyomingmachine.com<br />
(651) 462-4156<br />
Yeager Machine, Inc.<br />
Mike Yeager<br />
mike@yeagermachine.com<br />
(952) 467-2800<br />
NEW MEMBERS:<br />
Condux International<br />
Douglas Mulder, operations manager<br />
(507) 387-8063<br />
dougm@condux.com<br />
Falls Fabricating LLC<br />
Mike Rott, president<br />
(320) 632-2322<br />
mrott@fallsfab.com<br />
HG&K, LTD<br />
Greg Uphoff, president<br />
(952) 979-1140<br />
guphoff@hgkcpa.com<br />
Industrial Tool Solutions<br />
Brett Wharton, president<br />
(952) 432-2484<br />
brett@itsmn.onmicrosoft.com<br />
Lindquist & Vennum<br />
Heather Rasmussen, marketing manager<br />
(612) 371-2461<br />
hrasmussen@lindquist.com<br />
Lyndex Nikken<br />
Craig Schepers, regional sales<br />
representative<br />
(847) 367-4800<br />
craigs@lyndexnikken.com<br />
Matsuura Machinery<br />
John Schwartz, president<br />
(651) 289-9700<br />
john.schwartz@matsuurausa.com<br />
Midland Technologies, Inc.<br />
Susan Dubay, office manager<br />
(763) 428-4229<br />
midland@midlandtechnologies.com<br />
Midwest Industrial Tool Grinding, Inc.<br />
Eric Lipke, general manager<br />
(320) 455-0535<br />
info@mitgi.us<br />
<strong>Minnesota</strong> Business Magazine<br />
Tamara Prato<br />
(612) 548-3240<br />
tamara.prato@tigeroak.com<br />
Moquest Thorvilson KaufmannLLC<br />
Jon Bauer, marketing manager<br />
(952) 656-2629<br />
jon.bauer@mtkcpa.com<br />
North Second Street Steel Supply, Inc.<br />
Mike Keefe, sales<br />
(612) 522-6626<br />
mkeefe@nssss.com<br />
R&M <strong>Manufacturing</strong> Company LLC<br />
Todd Dyste, president<br />
(763) 574-9225<br />
tdyste@rmmco.com<br />
Sandvik Coromant<br />
John Depies, regional sales manager<br />
(715) 410-1521<br />
johndepies@sandvik.com<br />
The Specialty <strong>Manufacturing</strong> Company<br />
Debbie Zaiger, director of manufacturing<br />
(651) 653-0599<br />
srische@specialtymfg.com<br />
Ver-Tech Quality<br />
Mark Wernimont, industrial air quality<br />
(763) 559-2590<br />
mwernimont@ver-tech.com<br />
ADVERTISERS’ INDEX<br />
A B A Water Systems, Inc. | www.abawatersystems.com............................................ 45<br />
Abdo, Eick & Meyers, LLP | www.aemcpas.com .......................................................... 35<br />
Arrow Cryogenics, Inc. | www.arrowcryogenics.com .................................................. 43<br />
Carley Foundry, Inc. | www.carleyfoundry.com............................................................47<br />
Concept Machine Tool Sales, Inc. | www.conceptmachine.com................................. 31<br />
Duncan Company | www.duncanco.com...................................................................... 43<br />
Epicor Software Corporation | www.epicor.com................................................. 38 - 39<br />
Federated Insurance | www.federatedinsurance.com........................................... 10, 48<br />
Frandsen Bank & Trust | www.frandsenbank.com ....................................................... 4<br />
Haimer USA | www.haimer-usa.com................................................................ 22 - 23, 45<br />
Hales Machine Tool, Inc. | www.halesmachinetool.com................................ back cover<br />
Hegman Machinery | www.hegmanmachinery.com................................................... 21<br />
Hoff Online Auctions | www.hoffonlineauctions.com ................................................... 7<br />
Kurt <strong>Manufacturing</strong> Company Inc. | www.kurt.com ................................................ 47<br />
Lubrication Technologies, Inc. | www.lubetech.com ................................................ 12<br />
Martin Calibration Inc. | www.martincalibration.com............................................................ 42<br />
Midwest CAM Solutions, Inc. | www.midwestcamsolutions.com......................................... 43<br />
<strong>Minnesota</strong> Business | www.minnesotabusiness.com ................................................. 50<br />
Midwest Machine Tool Supply | www.midwestmachinetool.com ............................. 25<br />
MRG Tool and Die | www.mrgtoolanddie.com................................................................ 4<br />
Productivity Inc | www.productivity.com ......................................... 2, 16-19, 34, 41, 43<br />
Productivity Quality Inc. | www.pqi.net..................................................................... 33<br />
ProtoTek Engineering, Inc. | www.prototek-engineering.com .................................. 51<br />
Smith Foundry Company | www.smithfoundry.com .................................................. 48<br />
Xcel Energy | www.xcelenergy.com ................................................................................ 3<br />
July | August 2013 PRECISION MANUFACTURING | 49
JOIN US!<br />
TUESDAY, SEPTEMBER 24<br />
Categories<br />
Bold New Strategy<br />
Awarded to companies in operation for 25+<br />
years that have made major modification<br />
to their original business plan.<br />
Emerging PlayeR<br />
Awarded to companies that have been established<br />
in <strong>Minnesota</strong> within the past 5 years.<br />
Community Outreach<br />
Awarded to companies who have made efforts<br />
to open its doors to the community and<br />
boost the image of manufacturing work.<br />
Executive of the Year<br />
Awarded to an executive of a <strong>Minnesota</strong>based<br />
manufacturing company who has<br />
demonstrated personal excellence in<br />
industry advocacy, educational efforts,<br />
philanthropy, and employee culture.<br />
Sustainability<br />
Awarded to companies who have demonstrated<br />
a commitment to green technology.<br />
Workforce Development<br />
Awarded to companies who are making<br />
a significant impact on engaging and<br />
training a skilled workforce for the future<br />
of the manufacturing industry.<br />
Minority-Owned<br />
Awarded to companies owned or co-owned<br />
by a member of a minority group.<br />
Manufacturer of the YeaR<br />
Small (Revenue under $25 million), Midsize<br />
($25-$75 million), and Large ($75 million+):<br />
Awarded to companies in three distinct size<br />
brackets for best overall achievement.<br />
For more information visit minnesotabusiness.com<br />
#mnbizmanufacturing<br />
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ASSOCIATION PARTNER<br />
50 | PRECISION MANUFACTURING July | August 2013
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<strong>Minnesota</strong> <strong>Precision</strong> <strong>Manufacturing</strong> Journal<br />
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