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| Mining in B.C.<br />

Areial view of<br />

Stuart Bulk Mill terminal.<br />

CRAVING<br />

COPPER<br />

Castle Resources sets sights on reopening Granduc mine<br />

By Marilyn Scales<br />

The Granduc mine near Stewart, BC, was a proven producer.<br />

When it operated between 1971 and 1984, it produced 420<br />

million lb of copper. The chances of reopening are good.<br />

New owner Castle Resources of Toronto has outlined millions<br />

more reasons to redevelop the underground mine and mill.<br />

Castle acquired the Granduc property for the bargain price of<br />

$4 million from Bell <strong>Copper</strong> in July 2010 and immediately began<br />

the hunt for additional resources. By the end of the year, drilling<br />

had extended the known strike and confirmed that significant<br />

copper mineralization remained below the mined-out areas.<br />

In February 2011, the 43-101-compliant indicated resource<br />

was 3.75 million tonnes grading 1.59% Cu and containing 131.4<br />

million lb of copper (using an 0.8% Cu cut-off). In addition, the<br />

inferred resource is 15.8 million tonnes grading 1.36% Cu and<br />

A close look<br />

at Granduc core.<br />

containing 471.5 million lb of copper. The estimate was prepared<br />

by SRK Consulting (Canada).<br />

So far there are more than 600 million lb of newly identified<br />

copper at Granduc – expressed another way, there were over 600<br />

million reasons to push the project forward.<br />

The blue-sky potential of the property is vast. There may be as<br />

much as 100 million tonnes of mineralization on the property. The<br />

North zone, where some of the inferred resource has been drilled,<br />

is open both to the north and at depth. North of the North zone lies<br />

the untested JK zone. Below the Main zone that was previously<br />

mined, Castle has identified indicated resources and, under that,<br />

inferred resources. The potential of the Main zone continues at<br />

depth. There is also the South zone that lies under the nearby Leduc<br />

Glacier, an area that was recently targeted as part of Castle’s comprehensive<br />

30,000 meter program in 2011.<br />

As well as outstanding geological resource potential, the<br />

Granduc project shares many of the benefits of being a brownfield<br />

development. Infrastructure is available, as well as access to the<br />

mine, a 17-km haulage tunnel to the mill site and a 50 km access<br />

road to the port in Stewart. There are several options for tailings<br />

management currently being analysed. Castle is also working on a<br />

power supply with BC Hydro.<br />

Start in the middle<br />

The first step toward reopening the Granduc mine was to rehabilitate<br />

the 17-km-long tunnel between the mine and the mill.<br />

The tunnel provides both access to the mine and a means of moving<br />

ore to the mill at Granduc. Work is well advanced, and the<br />

$5-million project was completed earlier this month by Procon<br />

18 | Canadian Mining Journal • January 2012 www.canadianminingjournal.com


Mining and Tunneling. Because the original rail line was<br />

removed, the rehab work was done with trackless equipment. But<br />

Castle is considering building a new rail system as the most economic<br />

means of moving the ore to the mill.<br />

At the helm of Castle Resources is industry veteran Mike<br />

Sylvestre. With mining engineering degrees from both McGill<br />

University and Queen’s University, he worked for Inco in the<br />

Sudbury Basin and at the Casa Berardi gold mine. Most recently he<br />

was CEO of Vale Inco’s Goro nickel project in New Caledonia. He<br />

was also president at Vale Inco Manitoba and vice-president at PT<br />

Inco in Indonesia. With his executive appointment at Castle<br />

Resources in June 2011, he settled his family in Port Hope, Ont.<br />

So why join a copper junior?<br />

“It’s a very different experience for sure”’ Sylvestre admits. “There<br />

is less bureaucracy and more entrepreneurism involved which is<br />

a change that I enjoy. I am much more aware of how juniors work<br />

and how they create value for shareholders”.<br />

His efforts have been successful. Castle has raised nearly $30<br />

million for the Granduc project. The company raised $10.3 million<br />

in October 2010, $12.3 million on February 2011 and<br />

another $6.0 million in October 2011.<br />

Sylvestre told CMJ that the pre-production capital expenditures<br />

for the Granduc project will probably be in the $400 million<br />

range. That number will be firmed up when SRK Consulting<br />

completes the scoping study later this year.<br />

With the tunnel readied, underground rehabilitation will be carried<br />

out in three stages. Exploration drill stations will be established<br />

on the 2475 level and below to continue drilling the main zone.<br />

Drilling of the North zone and Castle also envisions a new South<br />

zone exploration drift below the Leduc Glacier.<br />

Granduc was mined by previous owners Newmont Mining<br />

and Esso Resources using sublevel caving techniques. Castle<br />

intends to do the same at a rate of 8,500 tonnes of ore per day.<br />

The mill, located at the east end of the tunnel, was decommissioned<br />

when the mine closed in 1984; the mill has to be rebuilt.<br />

Processing will likely include primary and secondary crushing,<br />

SAG and ball milling followed by flotation in large cells, and<br />

perhaps column cells. Conceptual costs are expected to be in the<br />

neighbourhood of US$1.50/lb of copper produced before byproduct<br />

credits.<br />

The project will likely recover between 80 million and 100<br />

million lb of copper annually.<br />

Historically, Granduc produced a very clean 29% to 30% Cu<br />

concentrate, and that is anticipated when the new mill is operational.<br />

<strong>Copper</strong> recovery is expected to be 95%. Concentrates were<br />

sold to Asian customers, and that may again be the case.<br />

The way forward<br />

Castle believes a workforce for Granduc can be attracted back to<br />

the town of Stewart with its long history of mining. The population<br />

is low now, perhaps less than 200, but the town has a school,<br />

a medical clinic and recreation centre. The Granduc mine and<br />

mill will create 250 to 300 well-paying jobs for miners and the<br />

families that will come with them.<br />

Sylvestre said there are no land claims registered against the<br />

Plenty of activity in the<br />

Le Duc core shack.<br />

mine site. The company has complete mineral tenure.<br />

Nonetheless, Castle has opened a dialogue with the Nisga’a<br />

Nation and discovered it can provide many supply chain opportunities<br />

and a pool of skilled workers.<br />

The last hurdle is raising the $400 million necessary for redevelopment.<br />

That is a challenge for any junior company, but<br />

Sylvestre says there are options. Castle might raise the capital on<br />

its own, depending on the strength of the financial markets when<br />

it comes time. Another option might be to sell 20% or 25% of the<br />

project to an off take partner. Decisions such as those remain in<br />

the future.<br />

If Castle can stick to the timeline it has set for the Granduc<br />

project, 2012 will be a busy year. It has planned 15,000 metres of<br />

underground drilling, receipt of the preliminary economic<br />

assessment and start of the feasibility study. Permitting will also<br />

get underway. Next year activity will ramp up with the beginning<br />

of construction in preparation for the first concentrate production<br />

in 2016.<br />

CMJ<br />

A picturesque look<br />

at the winter camp<br />

located near the<br />

tunnel portal.<br />

January 2012 • Canadian Mining Journal | 19

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