High pressure piston pump IceBreaker - Accessories - Wagner

Industrial Industrial Solutions Solutions 

T H E B I G W A G N E R 2 0 1 1 / 2 0 1 2 

Liquid Applications

WAGNER - Perfect Surfaces for Industry 

WAGNER is the market leading manufacturer of high tech systems and components for the application of paints and powders to 

surfaces. We are one of only a few suppliers to offer the full spectrum of products and technologies needed throughout the entire 

process chain – from material feeding and mixing to transporting and controlling and, finally, to application of the material on 

the surface. Efficient use of resources, maximum quality and economy is what we stand for in everything we do. 

WAGNER Quality 

We globally develop, produce and distribute innovative 

products and solutions based on trendsetting technologies 

that meet the highest quality standards. WAGNER 

offers maximum quality, reliability and cost effectiveness. 

WAGNER Development Center 

From the initial idea to series production, this highly 

advanced development center sets new standards in the 

development of products and solutions for the surface finishing 

industry. In addition, it is here that compliance with 

all national and international standards and regulations is 

guaranteed in the course of product development. 

Wagner Technology Center 

WAGNER offer its customers an unique technology center 

with floor space of 1,400 m² for liquid and powder coating, 

located at the company headquarters in Markdorf. In 

rooms equipped with the latest technology, our customers 

are able to coat their products with liquid or powder 

materials under real production conditions. On the basis 

of insights gained during these trials, efficient system 

concepts are developed and implemented in cooperation 

with our experts. 

WAGNER Service 

Always close to you - the WAGNER Service network. 

WAGNER provides its customers with worldwide service. 

At our bases you will always find the right contact for all 

technical queries. Regular maintenance of your equipment 

will ensure for high process safety and reliability. The latest 

developments and updates could be very advantageous 

for your processes. We are glad to pass this knowledge 

on to you. Either during maintenance work – after all we 

are on your premises anyway - or you can make use of our 

training offers! 

WAGNER Distribution Support 

Become a WAGNER distributor today. We offer a broad 

sales support by our highly qualified employees as well as 

by offering a wide range of material, tools and documents. 

Examples: 

product and accessory catalogs 

price lists 

brochures, poster etc. 

user manuals 

InfoNet - the WAGNER IS information portal 

WAGNER distributor shop

Content 

Feeding P. 9 

High pressure piston pumps 

Low pressure piston pumps 

High pressure diaphragm pumps 

Low pressure diaphragm pumps 

Pressure tanks 

P. 9 

P. 70 

P. 92 

P. 102 

P. 138 

Feeding 

Mixing P. 146 

TwinControl 

P. 150 

FlexControl plus 

P. 178 

FlexControl plus XL 

P. 182 

Cobra 2K 

P. 186 

Applying P. 188 

Manual guns 

P. 192 

Automatic guns 

P. 264 

Control P. 322 

Manual control units 

P. 324 

Automatic control units 

P. 330 

Pump controllers 

P. 336 

Moving P. 338 

Linear units 

P. 341 

Sliding table 

P. 346 

Booths P. 348 

Small spray wall 

P. 350 

Spray wall 

P. 354 

Water wash paint spray wall 

P. 362 

Booths Moving Control 

Applying 

Mixing 

WAGNER Product Catalog Liquid Applications 2011/12 

3

Content | Products 

Feeding Mixing 

Applying Control Moving 

Booths 

Feeding 

High pressure piston pumps EvoMotion 

EvoMotion 40-15S 


High pressure piston pumps Icebreaker 

WildCat 18-40 

WildCat 10-70 

Puma 28-40 

Puma 15-70 

Puma 15-150 

Leopard 35-70 

Leopard 35-150 


Leopoard 18-300 

Jaguar 75-150 

Jaguar 38-300 

Tiger 72-300 



EvoMotion 5-125 

Puma 8-300 

Puma 3-600 

Leopard 8-600 


Jaguar 9-1200 


Cobra 40-10 

Cobra 40-25 



Zip Finishing 

Zip Finishing drum cover 

Zip Eco Perfect Flow 

Zip 52 

Zip 52 Perfect Flow 

Zip 80 

Zip 182 

Unica 

LDG 5 

LDG 10 

LDG 20 

MDG 2 

MDG 12 

MDG 45 

MDG 60 

P. 14 

P. 17 

P. 24 

P. 28 

P. 30 

P. 36 

P. 39 

P. 42 

P. 47 

P. 50 

P. 53 

P. 55 

P. 59 

P. 61 

P. 72 

P. 74 

P. 78 

P. 80 

P. 82 

P. 84 

P. 86 

P. 93 

P. 97 

P. 103 

P. 108 

P. 110 

P. 116 

P. 120 

P. 124 

P. 130 

P. 134 

P. 139 

P. 140 

P. 141 

P. 142 

P. 143 

P. 144 

P. 145 

Mixing 

TwinControl series 

FlexControl series 

Cobra 2K 

Applying 

Manual guns - air atomization 

Manual guns - AirCoat 

TwinControl 5-60/5-60 











P. 152 

P. 156 

P. 158 

P. 160 

P. 164 

P. 166 

P. 170 

P. 172 

P. 174 

P. 178 

P. 182 

Cobra 2K P. 186 

PILOT Mini 

PILOT Maxi 

PILOT Premium 

PILOT III F 

PILOT Trend 

GM 4100AC 

GM 4600AC 

GM 4600AC-H 

AirCoat nozzles 

Manual guns - Airless 

AG 14 

G 15 

G 15-H 

Airless nozzles 

P. 194 

P. 197 

P. 201 

P. 205 

P. 208 

P. 213 

P. 216 

P. 219 

P. 222 

P. 227 

P. 228 

P. 229 

P. 233 

4 

WAGNER Product Catalog Liquid Applications 2011/12

Manual guns - elektrostatic 

Automatic control units 

GM 2800EA 

GM 2900EAW 

GM 2000EAC 

GM 2900EACW 

AquaCoat nozzles 

AquaCoat® Manual 

P. 237 

P. 239 

P. 245 

P. 248 

P. 252 

P. 255 

EPG 3000 

VM 2900W Auto 

P. 331 

P. 332 

Feeding 

Automatic guns - air atomization 


Automatic guns - AirCoat 

Automatic guns - Airless 

Control 

PILOT WA 400 

PILOTWA 700 

PILOT WA 800 

PILOT WA XV 

SupraCoat 

GA 4000AC 

AirCoat nozzles 

GA 250AL 

GA 400AL 

Airless nozzles 

Automatic guns - elektrostatic 

Automatic guns - Evobell 

GA 2800EA 

GA 2800EAW 

GA 2000EAC 

AquaCoat nozzles 

AquaCoat® Automatic 

Evobell 3000 

Evobell 3500 

P. 264 

P. 265 

P. 266 

P. 267 

P. 268 

P. 278 

P. 284 

P. 287 

P. 287 

P. 292 

P. 297 

P. 299 

P. 302 

P. 306 

P. 308 

P. 317 

P. 318 

Moving 

Linear units 

Booths 

Booths and spray walls 

Digital 

pump controllers 

EBA 6E 

EVW 

Typ 700 

Typ 90 W 


P. 336 

P. 340 

P. 346 

P. 350 

P. 354 

P. 362 


Applying 

Mixing 

Manual control units 

VM 200 

VM 2000 

VM 2900W 

P. 325 

P. 326 

P. 327 


5

Overview | New products 2011 


Applying Control Moving 

Booths 

Cobra 40-25 

Page 97 

GA 4000AC 

Page 278 


TECHNICAL DATA 

Pump ratio 40:1 

Max. material pressure 

250 bar, 25 MPa, 3.625 PSI 

Volumetric flow per DS 25 cm 3 , 1,53 in 3 

Volumetric flow (free outlet) 

DESCRIPTION 

5,0 l/min 

The unique advantages of the patented Cobra technology are now available in a 

5 l/min version. The new Cobra 40-25 has been specially designed for high delivery 

rate applications such as automatic multi-gun coating lines or for operations withlarge 

nozzle sizes. 



250 bar / 3625 psi 

Max. material temperature 80 °C / 176 °F 

Material connection BSP 1/4’’ 

DESCRIPTION 

The innovative WAGNER automatic AirCoat guns employ our brand new AirCoat atomization 

process to produce the finest finishing results ever. These guns meet all market 

demands - highest flexibility, ultra light weight, compact dimensions and new long life 

packing for high process reliability. 


Übersetzungsverhältnis 5:1 

Max. Betriebsdruck 

Volumenstrom pro 60DH 

Material Farbstufe 

4,0 MPa, 40 bar, 580 PSI 

7.5 l/min 

Carbon steel 

Page 74 

DESCRIPTION 

Low pressure piston pump Stainless steel for material feeding up to 40 bar and 3.6 l/ 

min. Ideal for low pressure 2K units such as TwinControl and hardener supply. 

6 


Dear customers, colleagues and partners 

Reflection is nothing else than to be engaged with different views. I like to share 

with you one point of view about our common tasks. We, the WAGNER-Team, are the 

specialists of suface coating and finishing. All things around us or we use frequently, 

things which makes our life more comfortable have all surfaces and than we get to 

learn the content itself. The sufaces are important for the first impression. Surfaces 

have a strong influence about sympathy or antifathy. Surfaces can be hard or soft, 

clean or gleamy, monochrome or coloured. They can be designed clinical, graphic or 

artistically. The subject of the surface is to protect objects and in the most cases also 

the optic is very important. The surfaces decides about success or failure or a product. 

They can be considered also as packing for an object like it‘s used for a gift. You see 

the great variety of sufaces. In all cases they protects and make them more beautiful. 

Hubert Riek 

CEO WAGNER Industrial Solutions 

With our products we offer to our customers processes and solutions for the finishing 

of products and for coating the surfaces. With this we have a substandtial share to 

protect values and make our environment more beautiful and liveable. We make 

our world even more colourful and multifaceted. Advisability and beauty are no 

opposition. Also we inspire emotions with coatings. So we have the most beautiful 

task. There are only a few industries with such diversity that make our world more 

liveable. You can see it‘s only a question of perception. 

Best regards, 

Hubert Riek 

CEO WAGNER Industrial Solutions 


7

WAGNER Feeding Technology 

Powerfull and reliable! 

Paints, stains, release agents, primers, adhesives and chemicals, whether they have a high or low viscosity, are 

watery or have a high solid content – WAGNER offers the right pump for every material and every appli cation. 

By developing pumps that feature constant performance, low-icing air motors, reliability, servicefriendliness, 

minimal wear and low energy consumption, WAGNER has created a broad product spectrumthat contains a 

solution for every requirement. 

Content 

High pressure piston pumps Page 12 

EvoMotion stainless steel Page 12 

IceBreaker Page 22 

Diaphragm Pumps Page 92 

High pressure diaphragm pumps Page 92 

Low pressure diaphragm pumps Page 102 

Low pressure piston pumps Page 70 

Pressure tanks Page 138 

EvoMotion stainless steel Page 72 

IceBreaker Page 78 


9

WAGNER feeding technology 

Feeding 

Material feed methods can be differentiated into two different types: pumps and pressure tanks. Pumps, in turn, are 

subdivided into piston pumps and diaphragm pumps. A special type of pump is the so-called extrusion pump for 

particularly viscous materials. A further application is the hot spraying method, a technology in which the material is 

heated to minimize its viscosity and facilitate processing. 

Mixing Applying 

Control 

Moving 

Booths 

Piston pumps 

Piston pumps draw the material out of the container and apply the necessarypressure 

to push it through hoses or pipes to the spray gun. Most pumps 

offered by Wagner are pneumatically operated. Piston pumps are classified 

bypump ratio and volumetric flow. They are suitable for low to high viscosity 

materials. 

Diaphragm pumps 

In diaphragm pumps, the material is drawn out of the container via a double 

diaphragm and fed through hoses or pipes to the spray gun with the necessary 

pressure. All Wagner diaphragm pumps are double membrane pumps characterized 

by a material feed with very low pulsation. These pumps can begrouped 

into simple double diaphragm pumps, ratio double diaphragmpumps 

and high pressure double diaphragm pumps. 


Pressure tanks accomplish several tasks at once. They feed material by means 

of compressed air that puts the contents under pressure. The supply of 

mate rial from a pressure tank is absolutely free of pulsation and continuous. In 

addition, the pressure tank acts as a material storage facility. 

Hot spraying 

Increasing a material's temperature lowers its viscosity, an effect that can 

normally only be achieved by thinning the material with a solvent. A further 

benefit of hot spraying is that the processing temperature remains constant 

because the material is not subject to temperature fluctuations at the workstation. 

This helps ensure consistent results. 

10 


Overview on WAGNER feeding technology 

WAGNER offers a wide range of pumps for different applications. Please choose the perfect solution for your 

requirements. Further information you will find in the following chapters. 

Feeding technology 

Material characteristics 

water based material 

solvent based material 

low-viscosity [40 sec. DIN No.4] 

high-solid material 

ultra-high-solid material 

high abrasive material 

UV-sensitive material 

shear sensitive material 

moisture senitive material 

Basic Atomization 

AirSpray 

AirCoat 

Airless 

fluid transfer & feeding system 

Technical Specifications 

Pressure Tanks 

1:1 Diaphragm 

Pumps 

4:1 Diaphragm 

Pumps 

High Pressure 

Diaphragm Pumps 

Stainless Steel 

Piston Pumps 

Pressure max. 8 bar 1...8 bar 4...27 bar 80...320 bar 30...530 bar 

Material flow range n.n. 182 l/min 1...8 l/min 0,05...2 l/min 0,1...70 l/min 

Legend 

Extremely appropriate 

Very appropriate 

Not approriate 

Booths Moving Control Applying Mixing 

Feeding 


11

High pressure piston pumpEvoMotion stainless steel 

High pressure piston pump EvoMotion stainless steel 

Feeding 

The EvoMotion pumps by WAGNER are an attractive product family for the feeding of a wide variety of solvent-based 

and water-based materials. The paint stages are of stainless steel and for this reason are extremely robust, durable, reli 

able and low-maintenance. The optional anti-pulsation tank with a return pressure regulator and paint filter significa ntly 

reduces pulsation in thepaint line and guarantees excellent spray results. 


Control 

Moving 

Booths 

High efficiency 

The EvoMotion air motors have excellent 

staying power and are very efficient at 

converting air pressure to a high delivery 

rate. The motor is very low maintenance 

and does not require pneumatic oil. 

Low operating costs 

The piston and cylinder are made 

entirely of stainless steel and, together 

with the self-adjusting packings, 

provide for a long pump service life. 

High flexibility 

All pumps are prepared for working 

with the pressure regulator 

equipment, pump controller and 

AirCoat maintenance unit. Spraypacks 

are delivered ready to spray. 

Well positioned 

Using the base plate, the pump can 

be easily and securely mounted on 

wall brackets, trolleys and frames. 

12 



Selection chart EvoMotion piston pumps 

The selection chart supports you in finding the perfect EvoMotion pump for your coating requirements. If you have 

further questions, please contact your WAGNER specialist. 


EvoMotion stainless steel (S) 









AirSpray 

AirCoat 160 bar max. 


Airless 270 bar max. 




Maximum number of guns 

1 gun, nozzle 0,011“ 

2 guns, nozzle 0,011“ 







Legend 







Feeding 


13



Feeding 


Control 

Moving 

Booths 

PRODUCT DESCRIPTION 

High pressure piston pump, stainless steel, for Airless 

and AirCoat applications to 320 bar and 0.9 L/min. 

Ideal, for example, for professional single-item paint 

stations in production and in the workshop. 

ATEX CLASSIFICATION 

II 2 G IIB T3 

MATERIAL WETTED PARTS 

Stainless steel 

PTFE 

PA 


Pump ratio 

Material inlet 

Material outlet, inner thread 

Air inlet pressure 

Air inlet connection 

Pneumatic connection Ø 

Operating pressure 

Volumetric flow per 60 DS 

Volumetric flow with free drai 

nage 

Pump body material 

Valve seat material 

Packing type 

Volumetric flow per double 

stroke 

Weight 

Sound level at 6bar air pressure 

Piston Ø, air motor 

INCLUDED ITEMS 

Pump with air regulator and hose connection fitting 

Designed for installation on wall mount, frame or 

trolley 

Release agent bottle 250 cm³ 

User manual 

CE declaration of conformity 

ORDERING INFORMATION 

40 :1 

G 1/2" 

G 3/8" 

0,8 MPa, 8,0 bar, 116 PSI 

8 mm 

9 mm, 0,4 in 

23,0 MPa, 230 bar, 

3336 PSI 

0.9 l/min 

1.7 l/min, 0,1 cfm 



PE/T 

15 cm³/DS, 0,92 in³/DH 

9,0 kg, 19.8 lb 

69 dB(A) 

80 

Also available, in addition to the basic unit, is a variety 

of ready-to-use spraypacks. 

The wall mount, frame or trolley must be ordered 

separately 

14 




BASIC UNITS 

Description 

Pistonp. EvoMotion 40-15S PE/T 

SPRAYPACKS 

SP-EM40-15S-Standard 


Suction tube G1/2"-300 assy. 

Return cpl.-G1/4"-PN350-CS 

Item no. 

U6S40015M00 

SP-EM40-15S-Extended 


Flex suction hose DN16-G1/2""-E90°-SSt 

Return cpl.-G1/4"-PN350-SSt 

SP-EM40-15S-GM4600AC-Standard 




Kit AirCoat air regulator 

Nozzle ACF3000 11/40 

GM 4600AC 25MPa NPSM1/4" 

AC-hose-DN4-PN270-1/4"NPS-7,5m-PA-T 

Air cap LV plus (red / GM 4x00AC) 

SP-EM40-15S-GM4600AC-Extended 









SP-EM40-15S-AG14AL-Standard 




HP-Hose-DN4-PN270-¼"NPS-7,5m-PA 

Gun AG-14 f-thread 11/16" NPS1/4" 

Standard tip 411 

U6S40015M10 

U6S40015M00 

T4016.00 

T6165.00M 

U6S40015M30 

U6S40015M00 

T4016.00EI 

T6165.00MAI 

U6S40015M21 

U6S40015M00 

T4016.00 

T6165.00M 

T6145.00A 

379411 

394014 

2309706 

2313494 

U6S40015M41 

U6S40015M00 

T4016.00EI 

T6165.00MAI 

T6145.00A 

379411 

2309706 

394014 

2313494 

U6S40015M12 

U6S40015M00 

T4016.00 

T6165.00M 

9984573 

257017 

90411 


Feeding 


15



Feeding 


Control 

Moving 

Booths 

SP-EM40-15S-AG14AL-Extended 






Standard tip 411 

U6S40015M32 

U6S40015M00 

T4016.00EI 

T6165.00MAI 

9984573 

257017 

90411 

16 







Ideal, for example, for professional paint stations in 

single-item production. 


II 2 G IIB T3 



PTFE 

PA 


Pump ratio 










Packing type 


stroke 




Pump with air regulator and hose connection fitting 

Designed for installation on wall mount, frame or 

trolley 


User manual 



20 :1 

G 1/2" 

G 3/8" 

0,8 MPa, 8,0 bar, 116 PSI 

8 mm 

9 mm, 0,4 in 

16,0 MPa, 160 bar, 

2321 PSI 

1.8 l/min 



PE/T 

30 cm³/DS, 1,83 in³/DH 

69 dB(A) 

80 

Also available, in addition to the basic unit, is a variety 

of ready-to-use spraypacks. 

The wall mount, frame or trolley must be ordered 

separately 


Feeding 


17


Feeding 


Control 

Moving 

Booths 


BASIC UNITS 

Description 

EvoMotion 20-30S PE/T 

SPRAYPACKS 

SP-EM20-30S-Standard 





Item no. 

U6S20030M00 

SP-EM20-30S-Extended 





SP-EM20-30S-GM4600AC-Standard 









SP-EM20-30S-GM4600AC 









SP-EM20-30S-GM4600AC-Oberbeh. 


Hopper black 

Hopper 5L-cover 

Curved suction pipe assy. for hopper 5L 

Fitting-IF-MM-G1/2"-M36x2-PN15-SSt 







U6S20030M20 

U6S20030M00 

T4016.00M 

T6165.00M 

T6145.00A 

U6S20030M40 

U6S20030M00 

T4016.00EI 

T6165.00MAI 

T6145.00A 

U6S20030M21 

U6S20030M00 

T4016.00M 

T6165.00M 

T6145.00A 

394004 

379411 

2309706 

2313494 

U6S20030M41 

U6S20030M00 

T4016.00EI 

T6165.00MAI 

T6145.00A 

394004 

379411 

2309706 

2313494 

U6S20030M61 

U6S20030M00 

340265 

340429 

366950 

935050 

T6165.00MI 

T6145.00A 

394004 

379411 

2309706 

2313494 

18 




Spraypack AquaCoat AC EM 20-30S 363020 

AquaCoat with VM 2900W 

353040 

Spray gun GM 2900EACW-F (7.5m) 

363960 

Filter relief valve combination 

367025 

nozzle ACF-Brillant 11/40 

148411 


U6S20030M00 


Feeding 


19


High pressure piston pump EvoMotion stainless steel - Accessories 

Feeding 

2 

4 


Control 

Moving 

Booths 

6 7 

3 

5 

1 

20 



High pressure piston pump EvoMotion stainless steel - Accessories 

1 

2 

3 

4 

5 

6 

7 

Mounting equipment 

Wall bracket EM31-40/Zip52 finish 

Stand Zip/Evomotion 

Trolley Zip/Evomotion 

Air supply 

Kit pump air regulator 


Suction system 



Hopper black 

Hopper 5L-cover 

Curved suction pipe assy. for hopper 5L 

Fitting-IF-MM-G1/2"-M36x2-PN15-SSt 

Material filter 

APS-Filter upgrade-kit-CS 

Return line 


Ball valve-G1/4"-1/4"NPS-PN350-SSt 

Return tube-G 1/4"-0,1m-PA/St 

Return hose-1/4"NPS-2,2 m-PA -CS 

AirCoat hose pack 


AC-Hose-DN3-PN270-1/4"NPS-10,0m-PA-T 




Airless material hose 




EvoMotion 20-30S EvoMotion 40-15S 

T760.00M 

T760.00S 

T760.00SR 

T760.00M 

T760.00S 

T760.00SR 

T6141.00 T6141.00 

T6145.00A 

T6145.00A 

T4016.00M 

T4016.00M 

T4016.00EI 

T4016.00EI 

340265 340265 

340429 340429 

366950 366950 

935050 935050 

T6195.00M 

T6165.00MI 

T6165.00MCI 

S401.00M 

S801.00B 

T6195.00M 

T6165.00MI 

T6165.00MCI 

S401.00M 

S801.00B 

2309705 2309705 

9984596 9984596 

2309706 2309706 

2309634 2309634 

2309635 2309635 

- 9984583 

- 9984573 

- 2302374 


Feeding 


21

High pressure piston pump IceBreaker 


Feeding 

With the IceBreaker piston pumps, WAGNER covers the entire spectrum of industrial applications. Whether in window 

production or shipyards, low-viscosity varnish or high-viscosity thick coat corrosion protection – the product palette 

meets every requirement. The pumps are highly energy efficient and durable. The air motors work virtually without 

icing and, through their very low pulsation, always produce optimal spraying results. 


Control 

Moving 

Booths 

Reliable 

The extremely low pulsation and 

low maintenance controller offers 

very high reliability, even during 

continuous operation. 

Under full pressure 

Regardless of the pressure at which the air 

motor is being operated, the full system 

pressure is always applied for the control. 

Thus, the pump works reliably and does not 

hang up, even at very low working pressures. 

Designed for any application 

Made entirely of high quality stainless 

steel, the fluid section is designed for 

a long service life and low wear, even 

when conveying abrasive and chemically 

corrosive materials. 

User-friendly 

The integrated compact pressure 

regulator simplifies adjustment of 

the pump pressure and the air 

current for AirCoat applications. 

Optimum service 

Easy-to-clean separating fluid chamber. 

Rapid and simple replacement of the 

self-adjusting packings without special 

tools. 

Gentle on materials 

The large valve cross sections provide 

for an optimal flow that is gentle on 

materials. 

22 



Selection chart IceBreaker high pressure piston pumps 

The selection chart supports you in finding the perfect IceBreaker pump for your coating requirements. If you have 



IceBreaker 









AirSpray 







Maximum number of guns 









Legend 




WildCat 18-40 

WildCat 10-70 

Puma 28-40 

Puma 15-70 

Puma 15-150 

Leopard 35-70 




Jaguar 38-300 

Jaguar 75-150 

Tiger 72-300 


Feeding 


23


Wildcat 18-40 


Feeding 


Control 

Moving 

Booths 


High pressure piston pump, stainless steel, forAir- 

Coat applications to 140 bar and 2.4 L/min. Ideal,for 

example, for professional single-item paintstations 

in production and in the workshop. 


II 2 G IIB T3 


Tungsten carbide 


Hard chrome 

Teflon 

Packing material depending on pump type 

Pump ratio 

18 :1 

Max. material pressure 2,0 MPa, 20 bar, 290 PSI 

at pumpinlet 


M 36x2 

Material outlet, inner thread G 3/8" 

Material temperature 

5 - 80 °C, 41.0 - 176.0 °F 


0,3 – 0,8 MPa, 2,5 – 8,0 

bar, 36 – 116 PSI 

Air inlet 

G 1/2" 


14,4 MPa, 144 bar, 

2089 PSI 

Volumetric flow per 60 DS 2.4 l/min 

Volumetric flow 

18 l/min, 0,6 cfm 

with free drai nage 




40 cm³/DS, 2,44 in³/DH 

per doublestroke 

Ambient temperature 

5 – 60 °C, 41 – 140 °F 

Weight 

15,0 kg, 33.1 lb 

Max. sound level 

77 dB(A) 

Sound level at 6bar air pressure 74 dB(A) 

Material pH 

3,5 – 9,0 pH 

Allowable inclination 

±10 ° 

Min. air inlet Ø 

9 mm, 0.4 in 


Pump, incl. air pressure regulator 


Adapter for M 36x2 suction connection 

Adapter, material outlet 3/8" NPSM 

Adapter for 1/4" NPSM 

Tool set 

User manual 



With the aid of the configuration table, the pump 

canbe individually configured with a holder, suction 

system, material filter, hose and spray gun, according 

to your requirements. 

Also available is a variety of ready-to-use spraypacks. 

24 



Wildcat 18-40 

BASIC UNITS 

Packing type Valve seat material Valve tappet Description Item no. 

PE / TG Tungsten carbide No Wagner piston pump 

366110 

Wildcat18-40 NPS 

PE/T Tungsten carbide No Wagner piston pump 366111 

PE / TG Tungsten carbide Yes Wagner piston pump 

18-40 valvepusher 

PE/T Tungsten carbide Yes Wagner piston pump 

18-40 valvepusher 

366105 

366106 


Feeding 


25


Wildcat 18-40 


Feeding 


Control 

Moving 

Booths 

Description 

Art.-No. 

Spraypack Wildcat 18-40 366090 - 

Mounting 

w/o mounting 1 

wall 2 

trolley 3 

stand 4 


w/o suction system 1 

ridgid (stainless steel) 2 

flexible hose NW 13 3 


hopper incl. return hose 5 


filter relief combination 1 

HP-filter (ball valve carbon steel) 2 

HP-filter (ball valve stainless steel) 3 

Return 

w/o return 1 

return pipe 2 

return hose 3 

Package 

PE/TG 1 

PE/T 2 

Gun 

w/o gun 1 

AirCoat - GM 4100AC 2 


Airless - AG 14 Standard Tip 4 

Airless - AG 14 Profi Tip HD 5 

Airless - AG 14 Wagner Tip 6 

Air cap for AirCoat 

w/o air cap / airless 1 

low viscosity material (red) 2 

high viscosity material (blue) 3 

easy cleaning/ no fan air adjustment (bronze) 4 

Nozzle 

w/o nozzle 0 0 0 

e.g. nozzle 413 4 1 3 

e.g. nozzle 611 6 1 1 

Material hose 

w/o material hose 1 

DN3 - 7,5m 2 

DN4 - 7,5m 3 

DN4 - 10m 4 

DN4 - 15m 5 

DN4 - 20m 6 

Valve pusher 

w/o valve pusher 1 

with valve pusher 2 

26 



Wildcat 18-40 

SERVICE SETS 

Service kit airmotor 3"/75 

Service kit pump PP40 ccm PE+TG 

Service kit pump PP40 ccm PE+T 

SPRAYPACKS 

366995 

367990 

367994 

SP Wildcat 18-40 GM4600AC trolley-F 366122 

Wagner piston pump Wildcat 18-40 NPS 

366110 

Filter-pressure regulator AirCoat cpl. 

367187 

Flex suction hose DN25-M36x2-E90° 

367140 

nozzle ACF3000 13/40 

379413 

Stand WildCat/Puma 

367021 

Wheelkit for 367021&368021 

367022 


394004 

FRC-Filter release combination 

367135 

FRC Recirculation pipe 

115858 


2309706 


2313494 


Feeding 


27


Wildcat 10-70 

Feeding 


Control 

Moving 

Booths 


High pressure piston pump, stainless steel, forAir- 

Coat applications up to 80 bar and 4 L/min. Ideal,for 

example, for small paint supply stations andsingleitem 

paint stations. 


II 2 G IIB T3 




Hard chrome 

Teflon 



Pump ratio 

Max. material pressure at pump 

inlet 





Air inlet 


Max. stroke rate 


Volumetric flow with free drai 

nage 



stroke 




Material pH 









Tool set 

User manual 



10 :1 

2,0 MPa, 20 bar, 290 PSI 

M 36x2 

G 3/8" 

5 - 80 °C, 41.0 - 176.0 °F 

0,3 – 0,8 MPa, 2,5 – 8,0 

bar, 36 – 116 PSI 

G 1/2" 

8,0 MPa, 80 bar, 1160 PSI 

60 DS/min 

4.2 l/min 

35 l/min, 1,2 cfm 


70 cm³/DS, 4,27 in³/DH 

5 – 60 °C, 41 – 140 °F 

77 dB(A) 

74 dB(A) 

3,5 – 9,0 pH 

±10 ° 

10 mm, 0.4 in 






28 



Wildcat 10-70 

BASIC UNITS 

Packing type Valve seat material Valve tappet Description 



PE/T Tungsten carbide No Wagner piston pump 



Description 

Art.-No. 

Spraypack Wildcat 10-70 366091 - 

Mounting 


wall 2 

stand 3 

trolley 4 






hopper 5 





Return 

w/o return 1 

return pipe HPF 2 

return hose 3 

Package 

PE/TG 1 

PE/T 2 

SERVICE SETS 

Service kit airmotor 3"/75 

Service Set Fluidsec. 70/150 ccm PE+TG 

Service kit pump PP70 and 150 ccm PE+T 

366995 

368990 

368994 

Item no. 

366112 

366113 


Feeding 


29


Puma 28-40 

Feeding 


Control 

Moving 

Booths 




Ideal, for example, for professional single-item paint 

stations in production and in the workshop. 


II 2 G IIB T3 




Hard chrome 

Teflon 



Pump ratio 







Air inlet 




Volumetric flow with 

free drai nage 


Volumetric flow per 

doublestroke 


Weight 



Material pH 









Tool set 

User manual 



28 :1 

2,0 MPa, 20 bar, 290 PSI 

M 36x2 

G 3/8" 

5 - 80 °C, 41.0 - 176.0 °F 

0,3 – 0,8 MPa, 2,5 – 8,0 

bar, 36 – 116 PSI 

G 1/2" 

22,4 MPa, 224 bar, 

3249 PSI 

60 DS/min 

2.4 l/min 

18 l/min, 0,6 cfm 


40 cm³/DS, 2,44 in³/DH 

5 – 60 °C, 41 – 140 °F 

16,0 kg, 35.3 lb 

78 dB(A) 

74 dB(A) 

3,5 – 9,0 pH 

±10 ° 

9 mm, 0.4 in 






30 



Puma 28-40 

BASIC UNITS 


Item no. 

PE / TG Tungsten carbide No Wagner piston pump 28-40 NPS 367103 

PE/T Tungsten carbide No Wagner piston pump 28-40 NPS 367105 

PE / TG Stainless steel No Wagner piston pump 28-40 PE/ 

TG ESS 

367119 


Feeding 


31


Puma 28-40 

Feeding 


Control 

Moving 

Booths 


Description 

Art.-No. 

Spraypack Puma 28-40 367090 - 

Mounting 


wall 2 

trolley 3 

stand 4 






hopper 5 





Return 

w/o return 1 

return pipe 2 

return hose 3 

Package 

PE/TG 1 

PE/T 2 

Gun 

w/o gun 1 











Nozzle 


e.g. nozzle 413 4 1 3 

e.g. nozzle 611 6 1 1 

Material hose 


DN3 - 7,5m 2 

DN4 - 7,5m 3 

DN4 - 10m 4 

DN4 - 15m 5 

DN4 - 20m 6 

Valve seat 

HM valve seat 1 

Stainless steel 2 

SERVICE SETS 

Service kit pump PP40 ccm PE+TG 367990 

32 



Puma 28-40 

Service kit pump PP40 ccm PE+T 

Service kit airmotor 4" 

SPRAYPACKS 

367994 

367995 

SP Puma 28-40 GM4100AC trolley-F 

Wagner piston pump 28-40 NPS 


HP-Filter-3/8"-1.4305-valve CS 

HP-Filter Recirculation pipe 








SP Puma 28-40 GM4600AC trolley-F 












SP Puma 28-40 AL trolley-F 







SP Puma 28-40 AL wall-F 





Wall bracket Wildcat/Puma/Cobra 

367161 

367103 

367187 

367175 

367188 

2309706 

394012 

379413 

367140 

367021 

367022 

2313494 

367162 

367103 

367187 

367175 

367188 

2309706 

379413 

367140 

367021 

367022 

394014 

2313494 

367169 

367103 

367175 

367188 

367140 

367021 

367022 

367170 

367103 

367175 

367188 

367140 

367020 


Feeding 


33


Puma 28-40 

Feeding 


Control 

Moving 

Booths 

SP Puma 28-40 AquaCoat GM2900EACW 






SP Puma 28-40 HSA GM4600 AC trolley-F 






HSA-Materialheater A32 Ex 1-circuit 







SP Puma 28-40 HSA AL wall-F 







SP Puma 28-40 HSA G15AL trolley-F 









Nozzle Wagner Profi Tip HP 413 

Gun G-15H NPS1/4 

363021 

353040 

363960 

367103 

367025 

148411 

367116 

2303491 

367103 

367021 

367022 

367140 

65021 

379413 

2309706 

367187 

367175 

367188 

2313494 

367117 

367103 

367020 

367188 

367140 

65021 

367175 

367118 

367103 

367021 

367022 

367140 

65021 

367175 

367188 

9984573 

1006413 

347021 

34 



Puma 28-40 

Spray pack Puma 28-40 AC/4-leg 367164 


367103 


367187 


367135 


115858 

Suction system 352 

367986 


2309706 


379413 

Stand Wildcat/Puma 4-leg 

367023 


394014 


2313494 


Feeding 


35


Puma 15-70 

Feeding 


Control 

Moving 

Booths 


High pressure piston pump, stainless steel, forAirCoat 

applications up to 120 bar and 4 L/min. Ideal,for example, 

for industrial coating in the wood andmetals 

industries. 


II 2 G IIB T3 




Hard chrome 

Teflon 



Pump ratio 







Air inlet 








per double stroke 


Weight 



Material pH 









Tool set 

User manual 



15 :1 

2,0 MPa, 20 bar, 290 PSI 

M 36x2 

G 3/8" 

5 - 80 °C, 41.0 - 176.0 °F 

0,3 – 0,8 MPa, 2,5 – 8,0 

bar, 36 – 116 PSI 

G 1/2" 

12,0 MPa, 120 bar, 

1740 PSI 

60 DS/min 

4.2 l/min 

35 l/min, 1,2 cfm 


70 cm³/DS, 4,27 in³/DH 

5 – 60 °C, 41 – 140 °F 

18,0 kg, 39.7 lb 

77 dB(A) 

74 dB(A) 

3,5 – 9,0 pH 

±10 ° 

9 mm, 0.4 in 






36 



Puma 15-70 

BASIC UNITS 


Item no. 

PE / TG Tungsten carbide No Wagner piston pump 15-70 NPS 367106 

PE/T Tungsten carbide No Wagner piston pump 15-70 NPS 367107 


Description 

Art.-No. 


Mounting 


wall 2 

trolley 4 

stand 5 






hopper incl. return 5 





Return 

w/o return 1 

return pipe 2 

return hose 3 

Package 

PE/TG 1 

PE/T 2 

Gun 

w/o gun 1 








Nozzle 


e.g. nozzle 413 4 1 3 

e.g. nozzle 611 6 1 1 

Material hose 


DN3 - 7,5m 2 

DN4 - 7,5m 3 

DN4 - 10m 4 

DN4 - 15m 5 

DN4 - 20m 6 


Feeding 


37


Puma 15-70 

Feeding 

SERVICE SETS 

Service kit airmotor 4" 367995 

Service Set Fluidsec. 70/150 ccm PE+TG 368990 

Service kit pump PP70 and 150 ccm PE+T 368994 


Control 

Moving 

Booths 

38 



Puma 15-150 



applications up to 120 bar and 9 L/min. Ideal,for example, 

for industrial coating in the wood and metals 

industries and the use of multiple guns 


II 2 G IIB T3 




Hard chrome 

Teflon 



Pump ratio 







Air inlet 










Weight 



Material pH 









Tool set 

User manual 



15 :1 

2,0 MPa, 20 bar, 290 PSI 

M 36x2 

G 3/8" 

5 - 80 °C, 41.0 - 176.0 °F 

0,3 – 0,8 MPa, 2,5 – 8,0 

bar, 36 – 116 PSI 

G 1/2" 

12,0 MPa, 120 bar, 

1740 PSI 

60 DS/min 

9 l/min 

35 l/min, 1,2 cfm 


150 cm³/DS, 9,15 in³/DH 

5 – 60 °C, 41 – 140 °F 

28,0 kg, 61.7 lb 

78 dB(A) 

77 dB(A) 

3,5 – 9,0 pH 

±10 ° 

9 mm, 0.4 in 







Feeding 


39


Puma 15-150 

BASIC UNITS 

Feeding 



368114 

Puma 15-150NPS 


Puma 15-150NPS 

368115 



Control 

Moving 

Booths 

Description 

Art.-No. 


Mounting 


wall 2 

trolley 3 









Return 

w/o return 1 

return pipe 2 

return hose 3 

Package 

PE/TG 1 

PE/T 2 

Gun 

w/o gun 1 








Nozzle 


e.g. nozzle 413 4 1 3 

e.g. nozzle 611 6 1 1 

Material hose 


DN3 - 7,5m 2 

DN4 - 7,5m 3 

DN4 - 10m 4 

DN4 - 15m 5 

DN4 - 20m 6 

40 



Puma 15-150 

SERVICE SETS 


367995 

Service Set Fluidsec. 70/150 ccm PE+TG 368990 

Service kit pump PP70 and 150 ccm PE+T 368994 


Feeding 


41


Leopard 35-70 

Feeding 


Control 

Moving 

Booths 



and AirCoat applications up to 250 bar and 4 L/min. 

Ideal, for example, for industrial coating in the wood 

and metals industries. 


II 2 G IIB T3 




Hard chrome 

Teflon 



Pump ratio 







Air inlet 










Weight 



Material pH 









Tool set 

User manual 



35 :1 

2,0 MPa, 20 bar, 290 PSI 

M 36x2 

G 3/8" 

5 - 80 °C, 41.0 - 176.0 °F 

0,3 – 0,7 MPa, 2,5 – 7,1 

bar, 36 – 103 PSI 

G 1/2" 

25,0 MPa, 250 bar, 

3626 PSI 

60 DS/min 

4.2 l/min 

35 l/min, 1,2 cfm 


70 cm³/DS, 4,27 in³/DH 

5 – 60 °C, 41 – 140 °F 

26,0 kg, 57.3 lb 

77 dB(A) 

74 dB(A) 

3,5 – 9,0 pH 

±10 ° 

13 mm, 0.5 in 






42 



Leopard 35-70 

BASIC UNITS 



368103 

Leoard 35-70NPS 


368105 

Leopard35-70 NPS 

PE / TG Tungsten carbide Yes Wagner piston pump 

368123 

Leoard 35-70NPS with 

PE/T Tungsten carbide Yes Piston pump 

Leopard 35-70 with ram NPS 

368125 


Feeding 


43


Leopard 35-70 


Feeding 


Control 

Moving 

Booths 

Description 

Art.-No. 

Spraypack Leopard 35-70 368090 - 

Mounting 


wall 2 

trolley 3 









Return 

w/o return 1 

return pipe 2 

return hose 3 

Package 

PE/TG 1 

PE/T 2 

Gun 

w/o gun 1 











Nozzle 


e.g. nozzle 413 4 1 3 

e.g. nozzle 611 6 1 1 

Material hose 


DN3 - 7,5m 2 

DN4 - 7,5m 3 

DN4 - 10m 4 

DN4 - 15m 5 

DN4 - 20m 6 

Valve pusher 

w/o valve pusher 1 

with valve pusher 2 

SERVICE SETS 




368990 

368994 

368995 

44 



SPRAYPACKS 

Spray pack Leopard 35-70 AC/cart 

Wagner piston pump Leoard 35-70 NPS 









Stand Leopard 


Spray pack Leopard 35-70 AC/cart 










Stand Leopard 


Spray pack Leopard 35-70 AL/cart cpl. 







Nozzle WagnerTip 413 


Stand Leopard 

Spray pack Leopard 35-70 AL/no gun 






Stand Leopard 

368161 

368103 

367187 

367175 

367188 

367140 

2309706 

394012 

379413 

367022 

368021 

2313494 

368162 

368103 

367187 

367175 

367188 

367140 

2309706 

379413 

367022 

394014 

368021 

2313494 

368127 

368103 

367175 

367188 

367140 

9984418 

257015 

1088413 

367022 

368021 

368126 

368103 

367175 

367188 

367140 

367022 

368021 

Leopard 35-70 


Feeding 


45


Leopard 35-70 

Feeding 


Control 

Moving 

Booths 

Spray pack Leopard 35-70 AL wall no gun 





Wall bracket for Leopard 

HSA 35-70 leopard AC 


Stand Leopard 










HSA 35-70 leopard al/wall 






HSA 35-70 leopard AL 





Stand Leopard 





Gun G-15H NPS1/4 

368124 

368103 

367175 

367188 

367140 

368020 

368164 

368103 

368021 

367022 

65021 

2303491 

379413 

367187 

367140 

367175 

2309706 

2313494 

368131 

65021 

368103 

368020 

367175 

367140 

368132 

65021 

9984573 

1006413 

368103 

368021 

367022 

367175 

367188 

367140 

347021 

46 







Ideal, for example, for industrial coating in the wood 

and metals industries and the use of multiple guns 


II 2 G IIB T3 




Hard chrome 

Teflon 



Pump ratio 







Air inlet 










Weight 



Material pH 









Tool set 

User manual 



35 :1 

2,0 MPa, 20 bar, 290 PSI 

M 36x2 

G 3/8" 

5 - 80 °C, 41.0 - 176.0 °F 

0,3 – 0,8 MPa, 2,5 – 7,7 

bar, 36 – 112 PSI 

G 1/2" 

27,0 MPa, 270 bar, 

3916 PSI 

60 DS/min 

9 l/min 

35 l/min, 1,2 cfm 


150 cm³/DS, 9,15 in³/DH 

5 – 60 °C, 41 – 140 °F 

36,0 kg, 79.4 lb 

78 dB(A) 

78 dB(A) 

3,5 – 9,0 pH 

±10 ° 

13 mm, 0.5 in 







Feeding 


47



BASIC UNITS 

Feeding 


Control 

Moving 

Booths 



368106 



368107 


PE/L Tungsten carbide No Wagner piston pump 


368109 


Description 

Art.-No. 


Mounting 


wall 2 

trolley 3 









Return 

w/o return 1 

return pipe 2 

return hose 3 

Package 

PE/TG 1 

PE/T 2 

Gun 

w/o gun 1 











Nozzle 


e.g. nozzle 413 4 1 3 

e.g. nozzle 611 6 1 1 

Material hose 


DN3 - 7,5m 2 

DN4 - 7,5m 3 

DN4 - 10m 4 

DN4 - 15m 5 

DN4 - 20m 6 

48 



SERVICE SETS 




SPRAYPACKS 

Spray pack Leopard 35-150 AL/cart cpl. 

Wagner piston pump Leopard 35-150 NPS 






Nozzle WagnerTip 413 

Trolley heavy duty Leopard/Jaguar 

Spray pack Leopard 35-150 AL/cart no gun 

Wagner piston pump Leopard 35-150 NPS 





368990 

368994 

368995 

368128 

368106 

367175 

367188 

367140 

257015 

9984418 

1088413 

369024 

368129 

368106 

367175 

367188 

367140 

369024 



Feeding 


49



Feeding 


Control 

Moving 

Booths 



applications up to 380 bar and 6.6 L/min. Ideal, forexample, 

for industrial coating in the wood andmetals 

industries. 


II 2 G IIB T3 




Hard chrome 

Teflon 



Pump ratio 







Air inlet 







Packing type 




Weight 



Material pH 









Tool set 

User manual 



48 :1 

2,0 MPa, 20 bar, 290 PSI 

M 36x2 

G 3/8" 

5 - 80 °C, 41.0 - 176.0 °F 

0,3 – 0,8 MPa, 2,5 – 7,7 

bar, 36 – 112 PSI 

G 1/2" 

37,0 MPa, 370 bar, 

5366 PSI 

60 DS/min 

6.6 l/min 

25 l/min, 0,9 cfm 


PE / TG 

110 cm³/DS, 6,71 in³/DH 

5 – 60 °C, 41 – 140 °F 

36,0 kg, 79.4 lb 

78 dB(A) 

78 dB(A) 

3,5 – 9,0 pH 

±10 ° 

13 mm, 0.5 in 






50 




BASIC UNITS 



368023 

Leopard48-110 PE/TG 

PE/T Tungsten carbide No Piston pump Leopard 48-110 PE/T 368024 

PE/L Tungsten carbide No Piston pump Leopard 48-110 PE/L 368025 


Description 

Art.-No. 


Mounting 


wall 2 

trolley 3 





Material Filter 



Return 

w/o return 1 

return pipe 2 

return hose 3 

Package 

PE/TG 1 

PE/T 2 

PE/L 3 

Gun 

w/o gun 1 

Airless - G 15 Standard Tip 4 

Airless - G 15 Profi Tip HD 5 

Airless - G 15 Wagner Tip 6 

Nozzle 


e.g. nozzle 413 4 1 3 

e.g. nozzle 611 6 1 1 

Material Hose 


DN10 - 10m + DN6 - 1,5m 2 

SERVICE SETS 

Service kit pump PP110 PE+TG 


368997 

368995 


Feeding 


51


Feeding 


Control 

Moving 

Booths 


SPRAYPACKS 

SP Leopard 48-110 G15AL cart 

Wagner piston pump Leopard 48-110 PE/TG 





Airless gun G 15 with Profi Tip HD 



Spraypack Leopard 48-110 PE/TG cart 

Wagner piston pump Leopard 48-110 PE/TG 





368133 

368023 

369024 

367188 

367175 

367140 

347012 

9984421 

1006415 

2301985 

368023 

369024 

367140 

367175 

367188 

52 






applications up to 140 bar and 18 L/min. Ideal, for 

example, for industrial coating in the metalsand plastics 

industries and the use of multiple gunsinfully 

automated paint systems. 


II 2 G IIB T3 




Hard chrome 

Teflon 



Pump ratio 







Air inlet 










Weight 



Material pH 









Tool set 

User manual 



18 :1 

2,0 MPa, 20 bar, 290 PSI 

M 36x2 

G 1 1/2" 

5 - 80 °C, 41.0 - 176.0 °F 

0,3 – 0,8 MPa, 2,5 – 7,7 

bar, 36 – 112 PSI 

G 1/2" 

13,8 MPa, 138 bar, 

2002 PSI 

60 DS/min 

18 l/min 

50 l/min, 1,8 cfm 


300 cm³/DS, 18,31 in³/ 

DH 

5 – 60 °C, 41 – 140 °F 

40,0 kg, 88.2 lb 

81 dB(A) 

78 dB(A) 

3,5 – 9,0 pH 

±10 ° 

13 mm, 0.5 in 







Feeding 


53



BASIC UNITS 

Feeding 



368112 



368116 

Leopard18-300 PE/T 


Leopard18-300 PE/L 

368117 


Control 

Moving 

Booths 


Description 

Item no. 


Mounting 


Wall 2 

Trolley 3 




flexible hose NW 1 1/2“ 3 




Return 

w/o return 1 

return pipe 2 

return hose 3 

Package 

PE/TG 1 

PE/T 2 

PE/L 3 

SERVICE SETS 


Service kit pump PP300 ccm PE/TG 

Service kit pump PP300 ccm PE/T 

368995 

369990 

369964 

54 



Jaguar 75-150 




example, for thick coat corrosion protection. 


II 2 G IIB T3 




Hard chrome 

Teflon 



Pump ratio 







Air inlet 










Weight 



Material pH 









Tool set 

User manual 



75 :1 

2,0 MPa, 20 bar, 290 PSI 

M 36x2 

G 3/8" 

5 - 80 °C, 41.0 - 176.0 °F 

0,3 – 0,7 MPa, 2,5 – 7,1 

bar, 36 – 103 PSI 

G 1" 

53,0 MPa, 530 bar, 

7687 PSI 

60 DS/min 

9 l/min 

30 l/min, 1,1 cfm 


150 cm³/DS, 9,15 in³/DH 

5 – 60 °C, 41 – 140 °F 

53,0 kg, 116.9 lb 

83 dB(A) 

81 dB(A) 

3,5 – 9,0 pH 

±10 ° 

25 mm, 1.0 in 







Feeding 


55


Jaguar 75-150 

BASIC UNITS 

Feeding 



369121 

Jaguar75-150 PE/TG 


369122 

Jaguar75-150 PE/L 


Jaguar75-150 PE/T 

369123 


Control 

Moving 

Booths 


Description 

Art.-No. 

Spraypack Jaguar 75-150 369091 - 

Mounting 


wall 2 

trolley 3 








Return 

w/o return 1 

return pipe 2 

return hose 3 

Package 

PE/TG 1 

PE/T 2 

PE/L 3 

Gun 

w/o gun 1 




Nozzle 


e.g. nozzle 413 4 1 3 

e.g. nozzle 611 6 1 1 

Material Hose 


DN10 - 10m + DN6 - 1,5m 2 

SERVICE SETS 




368990 

368994 

369987 

56 



SPRAYPACKS 

Spray pack Jaguar 75-150 AL/cart cpl. 

Wagner piston pump Jaguar 75-150 PE/TG 




HP-Hose-DN10-PN530-3/8"NPS-15,0m-PA 




Fitting-DF-MM-3/8"NPS-1/4"NPS-PN530-SSt 


Spray pack Jaguar 75-150 AL wall no gun 





Wall bracket for Jaguar/Tiger 

Spray pack Jaguar 75-150 AL/cart cpl. no 






369142 

369121 

367175 

367188 

367140 

9987118 

9987117 

1006521 

369024 

367561 

347012 

369143 

369121 

367175 

367188 

367140 

369020 

369144 

369121 

367175 

367188 

367140 

369024 

Jaguar 75-150 


Feeding 


57


Jaguar 38-300 

Feeding 


Control 

Moving 

Booths 




Ideal, for example, for the use of multiple guns in 

automated paint systems with a large throughput. 


II 2 G IIB T3 




Hard chrome 

Teflon 



Pump ratio 







Air inlet 










Weight 



Material pH 









Tool set 

User manual 



38 :1 

2,0 MPa, 20 bar, 290 PSI 

M 36x2 

I-G 3/4" 

5 - 80 °C, 41.0 - 176.0 °F 

0,3 – 0,7 MPa, 2,5 – 7,1 

bar, 36 – 103 PSI 

G 1" 

27,0 MPa, 270 bar, 

3916 PSI 

60 DS/min 

18 l/min 

45 l/min, 1,6 cfm 


300 cm³/DS, 18,31 in³/ 

DH 

5 – 60 °C, 41 – 140 °F 

56,0 kg, 123.5 lb 

83 dB(A) 

81 dB(A) 

3,5 – 9,0 pH 

±10 ° 

25 mm, 1.0 in 






58 



Jaguar 38-300 

BASIC UNITS 



369125 

Jaguar38-300 PE/TG 



369124 


Description 

Art.-No. 


Mounting 


wall 2 

trolley 3 





flexible hose G 1 1 /2“ 4 




Return 

w/o return 1 

return pipe 2 

return hose 3 

Package 

PE/TG 1 

PE/T 2 

Gun 

w/o gun 1 




Nozzle 


e.g. nozzle 413 4 1 3 

e.g. nozzle 611 6 1 1 

Material hose 


DN3 - 7,5m 2 

DN4 - 7,5m 3 

DN4 - 10m 4 

DN4 - 15m 5 

DN4 - 20m 6 


Feeding 

SERVICE SETS 



369987 

369990 


59


Feeding 


Control 

Moving 

Booths 

Jaguar 38-300 

SPRAYPACKS 

spray pack Jaguar 38-300 AL/cart no gun 






Spraypack Jaguar 38-300 AL/wall no gun 






369140 

369125 

367188 

367140 

370160 

369024 

369141 

369125 

367188 

367140 

370160 

369020 

60 



Tiger 72-300 




example, for thick coat corrosion protection with a 

large quantity of applied material, and the use ofmultiple 

guns. 


II 2 G IIB T3 




Hard chrome 

Teflon 



Pump ratio 







Air inlet 










Weight 



Material pH 




72 :1 

2,0 MPa, 20 bar, 290 PSI 

G 1 1/2" 

G 3/4" 

5 - 80 °C, 41.0 - 176.0 °F 

0,3 – 0,7 MPa, 2,5 – 7,4 

bar, 36 – 107 PSI 

G 1" 

53,0 MPa, 530 bar, 

7687 PSI 

40 DS/min 

12 l/min 

40 l/min, 1,4 cfm 


300 cm³/DS, 18,31 in³/ 

DH 

5 – 60 °C, 41 – 140 °F 

80,0 kg, 176.4 lb 

82 dB(A) 

80 dB(A) 

3,5 – 9,0 pH 

±10 ° 

25 mm, 1.0 in 




Adapter for 1/4" NPSM and M16x2 hose connection 


Tool set 

User manual 



Feeding 


61


Tiger 72-300 

Feeding 


Control 

Moving 

Booths 


If a ready-to-use spraypack is not selected, the follo 

wing accessory components need to be added to the 

basic device: 

Suction hose 

Material filter and return line 

Gun and material hose 

Wall mount or trolley 

BASIC UNITS 



370102 

Tiger 72-300PE/L 


370103 

Tiger 72-300PE/T 


Tiger 72-300PE/TG 

370104 

SERVICE SETS 

Service kit airmotor 12 


Service kit pump PP300 ccm PE/L 

SPRAYPACKS 

370987 

369990 

370989 

Spray pack Tiger 72-300 AL/cart cpl. 370150 

Wagner piston pump Tiger 72-300 PE/L 

370102 


370160 


367188 


9987118 


9987117 


1006521 

Flex suction hose DN38-G1½""-E90° 

369959 

Elbow connection DN38 G1½"" E90° 

118232 


369024 


367561 


347012 

62 



Notes 


Feeding 


63


High pressure piston pump IceBreaker - Accessories 

Feeding 


Control 

Moving 

Booths 

6 7 

4 

5 

3 

2 

1 

64 




1 

2 

3 

4 

5 

6 

7 






Air supply 




Flex suction hose DN13-M36x2-S 

Filter M15x1 


Hopper 5L -WildCat-Puma 




HP-Filter-3/8"-1.4305-valve SSt 

Return line 



HP-Filter Recirculation hose 











HP-hose-DN4-PN270-1/4"NPSM-10m-PA 




Wildcat 18-40 Wildcat 10-70 Puma 28-40 Puma 15-70 

367020 367020 367020 367020 

367023 367021 367021 367021 

367021 - - - 

367022 367022 367022 367022 

367187 367187 367187 367187 

367986 367986 367986 367986 

97073 97073 97073 97073 

250244 250244 250244 250244 

367140 367140 367140 367140 

367045 367045 367045 367045 

367135 367135 367135 367135 

367175 367175 367175 367175 

367178 367178 367178 367178 

115858 115858 115858 115858 

367188 367188 367188 367188 

367141 367141 367141 367141 

2309706 2309706 2309706 2309706 

9984596 9984596 9984596 9984596 

2309635 2309635 2309635 2309635 

2302379 2302379 2302379 2302379 

2309634 2309634 2309634 2309634 

2309705 2309705 2309705 2309705 

9984583 - 9984583 9984583 

9984573 - 9984573 9984573 

9984573-10 - 9984573-10 9984573-10 

9984573-15 - 9984573-15 9984573-15 

9984573-20 - 9984573-20 9984573-20 

9984418 - 9984418 9984418 


Feeding 


65



Feeding 


Control 

Moving 

Booths 

1 

2 

3 

4 

5 

6 

7 







Air supply 





Filter M15x1 







Return line 



















Puma 15-150 

Leopard 35-70 Leopard35- 

150 

367020 368020 368020 368020 

367023 368021 - - 

367021 - - - 

367022 367022 - - 

- 369024 369024 369024 

367187 367187 367187 - 

367986 367986 367986 367986 

97073 97073 - - 

250244 250244 - - 

367140 367140 367140 367140 

- 367045 - - 

367135 367135 - - 

367175 367175 367175 367175 

367178 367178 367178 367178 

115858 115858 - - 

367188 367188 367188 367188 

367141 367141 367141 367141 

2309706 2309706 2309706 - 

9984596 9984596 9984596 - 

2309635 2309635 2309635 - 

2302379 2302379 2302379 - 

2309634 2309634 2309634 - 

2309705 2309705 2309705 - 

Leopard48- 

110 

9984583 9984583 - - 

9984573 9984573 9984573 - 

9984573-10 9984573-10 9984573-10 - 

9984573-15 9984573-15 9984573-15 - 

9984573-20 9984573-20 9984573-20 - 

9984418 9984418 9984418 - 

- - 9984421 9984421 

66 




1 

2 

3 

4 

5 

6 

7 




Air supply 








Return line 












Leopard 18-300 Jaguar 38-300 Jaguar 75-150 

368020 369020 369020 

369024 369024 369024 

367187 - - 

367986 367986 367986 

367140 367140 367140 

367175 367175 367175 

367178 367178 367178 

367188 367188 367188 

367141 367141 367141 

2309706 - - 

9984596 - - 

2309635 - - 

2302379 - - 

2309634 - - 

2309705 - - 

- 9984421 9984421 


Feeding 


67



Feeding 


Control 

Moving 

Booths 

1 

3 

4 

5 

7 





SSt-suction pipe-G1½""-270-cpl. 






HP-Release-valve-G3/4"-PN530-SSt 

Return line 







Tiger 72-300 

369020 

369024 

370151 

367140 

369959 

370160 

370161 

370099 

367188 

367141 

9987118 

367561 

9987117 

68 


Low pressure piston pumps IceBreaker 

Notes 


Feeding 


69



Feeding 

The WAGNER IceBreaker low pressure piston pumps are the ideal solution for reliable and low-maintenance paint 

supply systems of all sizes. The strong and energy-efficient air motors always have sufficient reserves even at large 

material flow rates and works entirely without icing – especially in continuous operation. 


Control 

Moving 

Booths 

High reliability 

The extremely low pulsation and 

low maintenance controller offers 

very high reliability, even during 

continuous operation. 

Optimum service 

The self-adjusting packings can 

be adjusted without special tools. 

Universal application 

Made entirely of high quality stainless 

steel, the fluid section is designed for a 

long service life and low wear, even when 

conveying abrasive and chemically 

corrosive materials. 

User-friendly 

The integrated compact pressure regulator 

simplifies adjustment of the pump pressure 

air current (for AirCoat applications). 

Well positioned 

Using the base plate, the pump can be 

easily and securely mounted on wall 

brackets, trolleys and frames. 

70 



Selection chart low pressure piston pumps 

The selection charts support you in finding the perfect IceBreaker pump for your coating requirements. If you have 



EvoMotion / IceBreaker 


Legend 








AirSpray 












Puma 3-600 


Puma 8-300 

Leopard 8-600 

Jaguar 9-1200 


Feeding 


71




Feeding 


Release agent 250 ccm 


User manual 


Control 

Moving 

Booths 


Lower pressure piston pump, stainless steel, for 

material feed up to 40 bar and 3.6 L/min. Ideal, for 

example, for low pressure 2K systems such as TwinC 

ontrol and for hardener supply systems. 


II 2G IIB T3 



PTFE 

PA 



at pump inlet 







Packing type 



2,0 MPa, 20 bar, 290 PSI 

5 - 80 °C, 41.0 - 176.0 °F 

0,2 – 0,8 MPa, 2,0 – 8,0 

bar, 29 – 116 PSI 

F 

60 DS/min 



PE/T 

5 – 60 °C, 41 – 140 °F 

±10 ° 


The air regulator, suction system, material filter and 

mounting accessories must be selected from the 

accessories program in addition to the pump. 

72 




BASIC UNITS 


PE/T Stainless steel No EvoMotion 5-60 SS PE/T U1S05060P 


Feeding 


73


Feeding 


Control 

Moving 

Booths 



II 2G IIB T3 


Carbon steel 


TF-PE 


Pump ratio 

5 :1 



Material outlet, inner thread G 1/2'' 


5 - 80 °C, 41.0 - 176.0 °F 


0,2 – 0,8 MPa, 2,0 – 8,0 

bar, 29 – 116 PSI 


F–8 mm 

Pneumatic connection Ø 9 mm, 0,4 in 


4,0 MPa, 40 bar, 580 PSI 


60 DS/min 

Volumetric flow per 60 DS 7.5 l/min 


22 l/min, 0,8 cfm 



Carbon steel 



Packing type 

PE/T 


125 cm³/DS, 7,63 in³/DH 



5 – 60 °C, 41 – 140 °F 

Weight 

25,0 kg, 55.1 lb 



±10 ° 


80 



Release agent 250 ccm 


User manual 


The air regulator, suction system, material filter and 

mounting accessories must be selected from the 

accessories program in addition to the pump. 

BASIC UNITS 

Description 

EvoMotion 5-125 PE/T 

Item no. 

U1B05125D 

74 




SERVICE SETS 

Reversing valve ISO1 

Seal kit M 80 T910.00 

Service-Set EvoMotion fluid section 

P498.00 

T910.00 

T958.00AE 


Feeding 


75


Low pressure piston pump EvoMotion - Accessories 

Feeding 


Control 

Moving 

Booths 

2 

1 

3 

4 

5 

76 



Low pressure piston pump EvoMotion - Accessories 

1 

2 

3 

4 



Stand Zip/Evomotion 

Trolley Zip/Evomotion 

Air supply 

Kit Air regulator 


SSt-suction pipe-G3/4""-365-cpl. 



APS-Filter-SSt 

APS-connection-kit-SSt 

EvoMotion 5-60S EvoMotion 5-125 

T760.00M - 

T760.00S - 

T760.00SR - 

T6140.00 T6140.00 

367151 - 

T4016.00WI - 

T479.00FI - 

T6164.00I - 


Feeding 


77


Puma 8-300 

Feeding 


Control 

Moving 

Booths 


Low pressure piston pump, stainless steel, for mate 

rial feed up to 62 bar and 18 L/min. Ideal, forexample, 

for circulation and paint supply systems. 


II 2 G IIB T3 




Hard chrome 

Teflon 



Pump ratio 

8 :1 




M 36x2 



5 - 80 °C, 41.0 - 176.0 °F 


0,3 – 0,8 MPa, 2,5 – 8,0 

bar, 36 – 116 PSI 

Air inlet 

G 1/2" 


6,4 MPa, 64 bar, 928 PSI 


60 DS/min 

Volumetric flow per 60 DS 18 l/min 


50 l/min, 1,8 cfm 





300 cm³/DS, 18,31 in³/ 


DH 


5 – 60 °C, 41 – 140 °F 

Weight 

32,0 kg, 70.6 lb 


78 dB(A) 


Material pH 

3,5 – 9,0 pH 


±10 ° 


9 mm, 0.4 in 


Puma 8-300 

Release agent 250 cm³ 


User manual 




system and material filter according to yourrequirements. 

78 



Puma 8-300 

BASIC UNITS 


PE / TG Tungsten carbide No Wagner piston pump Puma 8-300 367109 

PE/T Tungsten carbide No Wagner piston pump Puma 8-300 367112 


Description 

Art.-No. 


SERVICE SETS 

Mounting 


wall 2 

trolley 3 





flexible hose G 1 1 /2 4 


w/o material filter 1 



Return 

w/o return 1 

return pipe 2 

return hose 3 

Package 

PE/TG 1 

PE/T 2 



Service kit pump PP300 ccm PE/L 

367995 

369990 

370989 


Feeding 


79


Puma 3-600 

Feeding 


Control 

Moving 

Booths 






II 2 G IIB T3 




Hard chrome 

Teflon 



Pump ratio 

3 :1 




M 36x2 



5 - 80 °C, 41.0 - 176.0 °F 


0,3 – 0,8 MPa, 2,5 – 8,0 

bar, 36 – 116 PSI 

Air inlet 

G 1/2" 


2,4 MPa, 24 bar, 348 PSI 


60 DS/min 


Volumetric flow with 

75 l/min, 2,6 cfm 

free drai nage 




600 cm³/DS, 36,61 in³/ 


DH 


5 – 60 °C, 41 – 140 °F 

Weight 

35,0 kg, 77.2 lb 


78 dB(A) 


Material pH 

3,5 – 9,0 pH 


±10 ° 


9 mm, 0.4 in 


Puma 3-600 



User manual 





80 



Puma 3-600 

BASIC UNITS 



367113 

Puma 3-600 USA 


Puma 3-600USA 

367114 


Description 

Art.-No. 


Mounting 


wall 2 

trolley 3 









Return 

w/o return 1 

return pipe 2 

return hose 3 

Package 

PE/TG 1 

PE/T 2 

SERVICE SETS 


Service kit pump PP600 ccm 

367995 

369989 


Feeding 


81


Leopard 8-600 

Feeding 


Control 

Moving 

Booths 






II 2 G IIB T3 




Hard chrome 

Teflon 



Pump ratio 

8 :1 




M 36x2 


Hose connection, paint section M 16x1.5 


5 - 80 °C, 41.0 - 176.0 °F 


0,3 – 0,8 MPa, 2,5 – 7,7 

bar, 36 – 112 PSI 

Air inlet 

G 1/2" 


6,2 MPa, 62 bar, 899 PSI 


60 DS/min 



75 l/min, 2,6 cfm 





600 cm³/DS, 36,61 in³/ 


DH 


5 – 60 °C, 41 – 140 °F 

Weight 

43,0 kg, 94.8 lb 


81 dB(A) 


Material pH 

3,5 – 9,0 pH 


±10 ° 


9 mm, 0.4 in 


Leopard 8-600 



User manual 





82 



Leopard 8-600 

BASIC UNITS 


PE / TG Tungsten carbide No Wagner piston pump 368118 




368119 


Description 

Art.-No. 


Mounting 


wall 2 

trolley 3 










Return 

w/o return 1 

return pipe 2 

return hose 3 

Package 

PE/TG 1 

PE/T 2 

SERVICE SETS 



368995 

369989 


Feeding 


83



Feeding 


Control 

Moving 

Booths 




for large paint circulation systems incomplex 

paint systems. 


II 2 G IIB T3 




Hard chrome 

Teflon 



Pump ratio 

4 :1 




M 36x2 

Material outlet, inner thread G 1'' 


5 - 80 °C, 41.0 - 176.0 °F 


0,3 – 0,8 MPa, 2,5 – 7,7 

bar, 36 – 112 PSI 

Air inlet 

G 1" 


3,0 MPa, 30 bar, 435 PSI 


60 DS/min 



110 l/min, 3,9 cfm 





1200 cm³/DS, 73,23 in³/ 


DH 


5 – 60 °C, 41 – 140 °F 

Weight 

50,0 kg, 110.3 lb 


81 dB(A) 


Material pH 

3,5 – 9,0 pH 


±10 ° 


13 mm, 0.5 in 





User manual 





84 




BASIC UNITS 


PE / TG Tungsten carbide No Wagner piston pump 368111 

Leopard4-1200 USA 



368120 


Description 

Art.-No. 


Mounting 


wall 2 










Return 

w/o return 1 

return pipe 2 

return hose 3 

Package 

PE/TG 1 

PE/T 2 

SERVICE SETS 



369987 

369988 


Feeding 


85


Jaguar 9-1200 

Feeding 


Control 

Moving 

Booths 




for large paint circulation systems incomplex 

paint systems. 


II 2 G IIB T3 




Hard chrome 

Teflon 



Pump ratio 

9 :1 




M 36x2 

Material outlet, inner thread G 1'' 


5 - 80 °C, 41.0 - 176.0 °F 


0,3 – 0,7 MPa, 2,5 – 7,1 

bar, 36 – 103 PSI 

Air inlet 

G 1" 


6,4 MPa, 64 bar, 928 PSI 


60 DS/min 



105 l/min, 3,7 cfm 





1200 cm³/DS, 73,23 in³/ 


DH 


5 – 60 °C, 41 – 140 °F 

Weight 

66,0 kg, 145.5 lb 


83 dB(A) 


Material pH 

3,5 – 9,0 pH 


±10 ° 


25 mm, 1.0 in 


Jaguar 9-1200 



User manual 





86 



Jaguar 9-1200 

BASIC UNITS 


PE/T Tungsten carbide No Wagner piston pump 369011 



Jaguar9-1200 USA 

369107 


Description 

Art.-No. 


Mounting 


wall 2 










Return 

w/o return 1 

return pipe 2 

return hose 3 

Package 

PE/TG 1 

PE/T 2 

SERVICE SETS 



369987 

369988 


Feeding 


87


Low pressure piston pumps IceBreaker - Accessories 

Feeding 


Control 

Moving 

Booths 

2 

5 

3 

1 

4 

88 




1 

3 

4 

5 







SSt-suction pipe-G3/4""-365-cpl. 






Return line 


Puma 8-300 Puma 3-600 Leopard 8-600 

367021 367021 - 

367022 367022 - 

368020 368020 368020 

- - 369024 

367151 367151 369151 

367140 367140 367140 

369959 369959 369959 

370160 370160 370160 

370161 370161 370161 

367188 367188 367188 


Feeding 


89



Feeding 


Control 

Moving 

Booths 

1 

3 

4 

5 





SSt-suction pipe-G1½""-475-cpl. 






Return line 


Leopard 4-1200 Jaguar 9-1200 

368020 369020 

369024 369024 

369151 369151 

367140 367140 

369959 369959 

370160 370160 

370161 370161 

367188 367188 

90 



Notes 


Feeding 


91



Feeding 

WAGNER Cobra 40-10 and Cobra 40-25 are exclusive high pressure double diaphragm pumps suitable for Airless and 

AirCoat applications up to 250 bar. Cobra is the first high pressure paint pump without packing. No friction in the fluid 

section and minimum shear, making it suitable for sensitive and reactive paints such as UV, acrylics, isocyanate. The 

pump works with almost no pulsations and allows a uniform paint flow for a perfect spray jet and highest surface quality. 

The reduced internal volumes ensures drastic reduction in solvent consumption during flushing operationsand 

make Cobra 40-10 ideally solution for working with small quantities and frequent colour changes. The new Cobra40-25 

has been specially designed for high delivery rate applications such as automatic multi-gun lines or big nozzlesizes 

operation. 


Control 

Moving 

Booths 

Reliability 

High reliability and reduced 

maintenance costs due to long-life 

diaphragm and minimal wear. 

Flexibility 

The pump can be used 

vertically or horizontally. 

Economical operation 

Solvent use is dramatically reduced 

during flushing due to the smaller 

size of the fluid section. 

Proven WAGNER IceBreaker air motor 

– Minimal icing due to intelligent inside 

geometry 

– Pneumatic control without pneumatic oil 

– Solid control housing with integrated 

silencer 

92 



Cobra 40-10 


II 2 G IIB X 




Consistal 

PA 


Pump ratio 







Air inlet 






Weight 


Material pH 



Cobra 40-10 

Sign 

Ground cable assy. 

Double open-end wrench 


User manual 


40 :1 

2,0 MPa, 20 bar, 290 PSI 

M 36x2 

NPS 3/8" 

10 - 80 °C, 50.0 - 176.0 °F 

0,3 – 0,6 MPa, 2,5 – 6,0 

bar, 36 – 87 PSI 

G 1/2" 

25,0 MPa, 250 bar, 

3626 PSI 

200 DS/min 

10 cm³/DS, 0,61 in³/DH 

10 – 60 °C, 50 – 140 °F 

19,0 kg, 41.9 lb 

74 dB(A) 

3,5 – 9,0 pH 

13 mm, 0.5 in 

Select a ready-to-use Spraypack or select the pump. 

Determine which suction system or top reservoir is 

required. 

Determine which spray gun, controller and hose are 

required. 

Select mounting accessories for attaching the pump 

as well as other accessories. 


Feeding 


93


Cobra 40-10 

BASIC UNITS 

Feeding 

Description 

Item no. 

Cobra 40-10 322040 

Cobra 40-10 on base frame 322102 


Control 

Moving 

Booths 

94 



Cobra 40-10 


Description 

Art.-No. 

Spraypack Cobra 40-10 322090 - 

Mounting 


wall 2 

stand 3 





hopper incl. return hose 4 



HP-filter with return pipe 2 

Return 

w/o return 1 

return pipe 2 

return hose 3 

Gun 

w/o gun 1 











Nozzle 


e.g. nozzle 413 4 1 3 

e.g. nozzle 611 6 1 1 

Material hose 


DN3 - 7,5m 2 

DN4 - 7,5m 3 

DN4 - 10m 4 

DN4 - 15m 5 

DN4 - 20m 6 


Feeding 


95


Feeding 


Control 

Moving 

Booths 

Cobra 40-10 

SPRAYPACKS 

Spraypack cobra AC/base frame 

Cobra 40-10 on base frame 

Hopper 5L-Cobra 




Filter-pressure regulator cpl. nipple so 

Spraypack cobra AC/base frame 

Cobra 40-10 on base frame 







322110 

322102 

341267 

2309706 

394012 

379413 

322050 

322111 

322102 

341267 

2309706 

379413 

394014 

322050 

2313494 

96 



Cobra 40-25 



II 2 G IIB X 




Consistal 

PA 


Pump ratio 


at pump inlet 





Air inlet 





40 :1 

2,0 MPa, 20 bar, 290 PSI 

M 36x2 

NPS 3/8" 

10 - 80 °C, 50.0 - 176.0 °F 

0,3 – 0,6 MPa, 2,5 – 6,2 

bar, 36 – 91 PSI 

G 1/2" 

25,0 MPa, 250 bar, 

3626 PSI 

200 DS/min 

25 cm³/DS, 1,53 in³/DH 

Cobra 40-25 

Sign 

Ground cable assy. 

Double open-end wrench 


User manual 


Determine which suction system or top reservoir is 

required. 

Determine which spray gun, controller and hose are 

required. 

Select mounting accessories for attaching the pump 

as well as other accessories. 


Feeding 


10 – 60 °C, 50 – 140 °F 

Weight 

32,0 kg, 70.6 lb 


76 dB(A) 

Material pH 

3,5 – 9,0 pH 


19 mm, 0.7 in 


97


Cobra 40-25 

BASIC UNITS 

Feeding 


Control 

Moving 

Booths 

Description 

Item no. 

Cobra 40-25 2308721 

Cobra 40-25 base frame 2308722 

SPRAYPACKS 

SP Cobra 40-25 Trolley 2311360 

Cobra 40-25 

2308721 

Trolley Wildcat/Puma 

367121 

AC-regulatorr-kit BigCobra 

2311350 


97087 

FILTER M28x1,5 

250245 

98 



Notes 


Feeding 


99


High pressure diaphragm pumps - Accessories 

Feeding 


Control 

Moving 

Booths 

2 

5 6 

1 

3 

4 

100 



High pressure diaphragm pumps - Accessories 

1 

2 

3 

4 

6 

7 


Stand Cobra 




Air supply 




Suction set 



Suction system assy. 


HP-filter 3/8" no ball valve,USA 















Cobra 40-10 Cobra 40-25 

322052 367021 

367020 367020 

367021 - 

367022 367022 

322050 - 

341267 341267 

341263 - 

97073 97073 

97087 97087 

2311832 2311832 

322053 - 

2309706 2309706 

9984596 9984596 

2309635 2309635 

2302379 - 

2309634 2309634 

2309705 - 

9984583 - 

9984573 - 

9984573-10 - 

9984573-15 - 

9984573-20 - 

9984418 - 


Feeding 


101

Zip 52 Finishing 


Feeding 

The first choice when it comes to quality diaphragm pumps. The Zip 52 is simple and powerful, and suitable for 

usewith automatic and manual spray guns. The pump is used in high quality surface processing with electrostatic 

systems, HVLP and conventional spray devices for wood, metal, plastic, glass and leather. All Zip Finishing devices 

contain the Fine Flow Controller (FFC): precision material pressure regulator, anti-pulsation unit and filter in a single 

device. The patented 3-in-1 solution from WAGNER. 


Control 

Moving 

Booths 

Easy to operate 

The air and paint controllers are 

attached directly to the front 

display for user-friendly operation. 

Innovation 

Highly reliable, very versatile 

and extremely compact. 

Wide range of applications 

Flexible suction hose, also 

suitable for thicker materials. 

No pulsation 

Optimal paint control thanks to the 

innovative 3-in-1 fine flow controller 

system. 

Fully equipped 

- More connectors for additional 

spray guns 

- Gun suspension 

- Paint return valve 

- Dosage air stop valve 

Modularity 

The basic unit offers a variety of 

mounting options: wall assembly, 

stand and trolley. 

102 



PROCESSABLE MATERIALS 

Paints and lacquers 

Abrasive paints 

Metallic paints 

Release agents 

Adhesive 

APPLICATION AREAS 

Electrostatic, HVLP or normal processing of wood, 

metal, plastic and leather 


II 2G IIB T4 


Pressure ratio 

1 : 1 

Material pressure 

0,8 MPa, 8 bar, 116 PSI 


G 1/2" 

Material temperature 4 - 90 °C, 39.2 - 194.0 °F 


0,1 – 0,8 MPa, 1,0 – 8,0 

bar, 15 – 116 PSI 


G 1/4" 

Max. suction lift 

4.9 m, 16,1 ft 

Particle size 

2 mm, 0,1 in 


52 l/min, 1,8 cfm 



108 cm³/DS, 6,59 in³/DH 


Sound power at max. flow rate 85 dB(A) 

and a feed pressure of 8 bar 

Sound level at 50 cycles/min 76 dB(A) 



Select the required pump. 

Select the required accessories. 

BASIC UNITS 

Description 

Item no. 

DDP Zip52 Alu finish Basic U760.00 

DDP Zip52 Inox finish basic U765.00 

ZIP52 Acetal Cond. Finishing U772.00 

ZIP52 Acetal leitfähig FFC SS Finishing 

U773.00 



Feeding 


103


Feeding 


SPRAYPACKS 

DDP Zip52 Alu finish SP5 Spraypack 

DDP Zip52 Alu finish Basic 

Double Hose LP D6x8 mt7,5 1/4" 

Air Spraygun SP5 1.2mm 

U760.00S/5 

U760.00 

S419.00G 

R950.12 


Control 

Moving 

Booths 

104 



Notes 


Feeding 


105


Zip 52 Finishing - Accessories 

Feeding 


Control 

Moving 

Booths 

1 

3 

2 

106 



Zip 52 Finishing - Accessories 

1 

1 

2 

3 


Wall mount 

Trolley 

Frame 

Fixations 

Handle and wheels set 

Material hose, air atomizing 


Twin hose 6x8 mm; 7.5m 


Twin hose 6x8 mm; 7.5m; SSt connect. 

Material filter for FFC 

Filter 60 mesh black 

Filter 100 mesh white 

Filter 150 mesh 


T760.00M 

T760.00SR 

T760.00S 

T760.00R 

S419.00G 

S419.00GP 

S419.00GI 

S419.00GPI 

T500.00 

T500.00A 

T500.00B 


Feeding 


107

Zip 52 Finishing on drum cover 


Feeding 

This special version of the ZIP Finishing device is premounted on the cover for a 25-liter-drum. The system is delivered 

with a rigid suction valve and is optionally available with a pneumatic agitator. All variants contain the Fine FlowController 

– the patented 3-in-1 solution from Wagner: precision material pressure regulator, anti-pulsation unit andfilter in 

a single device. 


Control 

Moving 

Booths 





Immediately ready to use 

Premounted pump on the 

cover of a 25 liter drum. 


Rigid suction system with filter 

unit. Integrated agitator (optional 

– can also be delivered without). 

No pulsation 

Optimal paint control thanks to the 

innovative 3-in-1 fine flow controller 

system. 


- Additional connectors for more 

spray guns 

- Gun suspension - paint return valve 

- Dosage air stop valve 

108 










Adhesive 






1 : 1 


0,8 MPa, 8 bar, 116 PSI 



0,1 – 0,8 MPa, 1,0 – 8,0 

bar, 15 – 116 PSI 


G 1/4" 

Particle size 

2 mm, 0,1 in 


52 l/min, 1,8 cfm 



108 cm³/DS, 6,59 in³/DH 








BASIC UNITS 

Description 

Zip52 Finish Alu drum cover 

withagit. 

Zip52 Finish SSt drum cover 

withagit. 

Zip52 Finish Alu drum cover 

Zip52 Finish SSt drum cover 

Item no. 

U760.00CPA 

U765.00CPA 

U760.00CP 

U765.00CP 


Feeding 


109

Zip Eco Perfect Fllow 


Feeding 

The ZIP Eco Perfect Flow is the perfect entry level solution for low pressure applications that require low-pulsation 

pumps. It is particularly suitable in the area of electronic 2K systems or as a supply pump for air atomizing applications, 

if a material pressure regulator is not used when the starting pressure of the pump is low. All models are equippedwith 

flexible hoses and stands. 


Control 

Moving 

Booths 





Innovation 

Minimal pulsation thanks to 

Perfect Flow technology. 


- Controller for dosage air 

- Controller for atomizer air 

- Flexible suction hose 

- Stand 

110 








Adhesive 





Aluminum 

PE 




1 : 1 


0,8 MPa, 8 bar, 116 PSI 


G 1/2" 



0,1 – 0,8 MPa, 1,0 – 8,0 

bar, 15 – 116 PSI 


G 1/4" 

Particle size 

2 mm, 0,1 in 


28 l/min, 1,0 cfm 



65 cm³/DS, 3,97 in³/DH 


Weight 

7,9 kg, 17.4 lb 






Pump Zip 52 Perfect Flow 

Controller for dosage air 

Controller for atomizer air 

Flexible suction hose 

Stand 




BASIC UNITS 


Description 

Item no. 

DDP Zip52 ECO PF AL SP U731.00 


Feeding 


111


Feeding 


SPRAYPACKS 

DDP Zip52 PF SP5 Spraypack 

DDP Zip52 ECO PF AL SP 


Air Spraygun SP5 1.2mm 

U731.PACK/SP5 

U731.00 

S419.00G 

R950.12 


Control 

Moving 

Booths 

112 



Notes 


Feeding 


113



Feeding 

The ZIP pneumatic double diaphragm pumps were designed specifically for a reduction in air consumption coupled 

with better performance and maximum reliability. The exclusive design and the broad application spectrum enable its 

use for corrosive, abrasive and highly viscous liquid media. ZIP pumps cover a broad application spectrum, including 

the feeding of paint supply systems; the feeding and circulation of printing ink, solvents, paints, chemicals and oils; the 

disposal of liquid waste; the supply of low-viscosity adhesives; and filling/emptying of tanks, drums and containers. 


Control 

Moving 

Booths 

Reliability 

The special long-life diaphragm 

ensures a high degree of reliability 

and minimum downtime. High 

chemical compatibility tanks to PTFE 

o-rings 

Minimal pressure 

Anti-stall pilot valve, pre assembled and 

easy to replace. It operate at minimal 

pressure tanks to low internal friction. 

Versatility 

Different pump sizes and a comprehensive 

product palette guarantee a wide 

range of possible applications. 


The optimized design with less dead 

space enables rapid color change and 

cleaning, and a reduction in the amount 

of solvent required. 

Optimal maintenance 

No leakage of fluids: the pump is totally 

bolted and only 1 tool is needed to 

dismantle it 

High performance 

The air motor ensure highest 

performance with reduced air 

consumption; requires no additional 

lubrication and suffer from no freezing 

problems 

114 



Selection chart low pressure diaphragm pump 

The selection charts support you in finding the perfect low pressure diaphragm pump for your coating requirements. 

If you have further questions, please contact your WAGNER specialist. 


Inlet / Outlet port 

1/2“ BPS 

3/4“ BPS 

1“ BPS 

Max. flow rate 

8,1 l/min 

28 l/min 

52 l/min 

80 l/min 

182 l/min 

Max. fluid pressure 

8 bar 

27 bar 

Metal version 

Aluminium 

Nickel plated aluminium 


Conductive plastic version 

Acetal 

PVDF 

Non-conductive plastic version 

Polypropylen 

PPS 

ZIP 52 

ZIP 52 Perfect Flow 

ZIP 80 

ZIP 182 

Unica 

Legend: 





Feeding 


115


Zip 52 

Feeding 


Control 

Moving 

Booths 



1 : 1 


0,8 MPa, 8 bar, 116 PSI 


G 1/2" 

Material outlet 

G 1/2" 


0,1 – 0,8 MPa, 1,0 – 8,0 bar, 

15 – 116 PSI 


G 1/4" 

Particle size 

2 mm, 0,1 in 


52 l/min, 1,8 cfm 



108 cm³/DS, 6,59 in³/DH 


Sound level at max. flow rate 85 dB(A) 



Zip 52 


User manual 




116 



ZIP pump selection table 

All Zip pumps can be identified by a descriptive code. The following overview explains the meaning of the symbols in 

the article description. When selecting a pump, it is important to ensure that the paint and the components withwhich 

it comes into contact are chemically compatible. If you have any questions, please contact a WAGNER specialist. 

Descripton 

Item no. 

Zip 52 U55x. - 

Pump body 

Aluminium 


Nickel Plated Aluminium 

Polypropylene 

Conductive Acetal 

Conductive PVDF 

PPS 

Diaphragm 

PTFE 

UHMW Polyethylene 

Santoprene 

Valve seats 


Polypropylene 

PVDF 

PPS 

Valve balls 


PTFE 

Acetal 

A 

S 

Q 

P 

G 

F 

R 

Fluid inlet/outlet 

Left side – Left side 1 

Universal – Universal 7 

In-out independent 8 

Pneumatic signal connection 9 

Special version (optional) 

Stainless Steel Screws 

T 

H 

X 

S 

P 

F 

R 

S 

T 

D 

- 

A 


Feeding 


117


Zip 52 

Feeding 

Product variants 


Control 

Moving 

Booths 

Model 

ATEX classification 


Max. material tempera 

ture 

Weight 

Zip 52 plastic 

ORDERING INFORMATION - ZIP 52 PLASTIC 

Application material 

Pump body 

material 

1K water-based paints 

Water-based abrasive materials 





Oils 


1K water-based glues 


Oils 






ORDERING INFORMATION - ZIP 52 CONDUCTIVE PLASTIC 



1K solvent-based paints 


1K solvent-based glues 

Oils 




Oils 

Zip 52 conductive 

plastic 

Zip 52 aluminum 

Zip 52 stainless steel 

II 2G IIB T4 II 2G IIB T4 II 2G IIB T4 

2.7 m, 106 in 2.7 m, 106 in 4.9 m, 193 in 4.9 m, 193 in 

60 °C, 140 °F 60 °C, 140 °F 90 °C, 194 °F 90 °C, 194 °F 

3270 g, 7,2 lb 3300 g, 7,3 lb 3800 g, 8,4 lb 6100 g, 13,5 lb 

Diaphragm 

material 

Valve seat 

material 

Ball material 

PP PTFE PP Acetal PP Zinc-plated 

steel 

Diaphragm Screw mate rialConnections 

disk material 

Left inlet/left 

outlet 


steel 


steel 

PP PTFE Stainless steel SSt PP Zinc-plated 

steel 


steel 

PP Sant. PP Acetal PP Zinc-plated 

steel 

Pump body 

material 

Acetal, conductive 

Acetal,conductive 

Item no. 

U552.PTPD1 

Universal inle tU552.PTPD7 

/universal 

outlet 

Pneumatic sig-U552.PTPDnal 

pickup 

Left inlet/left U552.PTSS1 

outlet 

Universal inle tU552.PTSS7 

/universal 

outlet 

Universal inle tU552.PXSD7 

/universal 

outlet 

Diaphragm 

material 

Valve seat 

material 

Ball material Diaphragm 

disk material 

Screw mate rialConnections Item no. 

PTFE Stainless steel SSt PP Zinc-plated Left inlet/left U552.GTSS1 

steel outlet 

PTFE Stainless steel SSt PP Zinc-plated 

steel 

Universal inle tU552.GTSS7 

/universal 

outlet 

118 



Zip 52 

ORDERING INFORMATION - ZIP 52 ALUMINUM 


Abrasives 

Sealers 

Flammable liquids 




Abrasives 

Sealers 







Oils 



Oils 



Oils 



Oils 



ORDERING INFORMATION - ZIP 52 STAINLESS STEEL 



1K water-based primer 

1K solvent-based primer 


Corrosive liquids 

Acids 

Bases 





Acids 

Bases 



SERVICE SETS 

Service-set reversing valve 

Service-set 

Service-Set Acetal-PPS 

Service-Set Acetal-Santopr. Diaphragms 

Service-Set SSt 

Product o-ring-set 

Pump body 

material 

Diaphragm 

material 

Valve seat 

material 


disk material 


Alu PTFE PPS Acetal PPS Zinc-plated Left inlet/left U550.ATRD1 

steel outlet 

Alu PTFE PPS Acetal PPS Zinc-plated 

steel 

Alu PTFE Stainless steel SSt PPS Zinc-plated 

steel 


steel 


steel 


steel 

Alu PTFE Stainless steel PTFE PPS Zinc-plated 

steel 

Alu PTFE Stainless steel PTFE PPS Zinc-plated 

steel 

Universal inle 

t /universal 

outlet 


outlet 

Universal inle 

t /universal 

outlet 

U550.ATRD7 

U550.ATSS1 

U550.ATSS7 

Pneumatic sig-U550.ATSSnal 

pickup 

Independent 

connections 

U550.ATSS8 

Left inlet/left U550.ATST1 

outlet 

Universal inle U550.ATST7 

t /universal 

outlet 

Pump body 

material 

Diaphragm 

material 

Valve seat 

material 


disk material 


SSt PTFE Stainless steel SSt PPS Zinc-plated Left inlet/left U550.STSS1 

steel outlet 

SSt PTFE Stainless steel SSt SS316 SS 304 Left inlet/left 

outlet 

SSt PTFE Stainless steel PTFE SS316 SS 304 Left inlet/left 

outlet 

P4003.00 

T9080.00 

T9080.00A 

T9080.00C 

T9080.00B 

T9077.00 

U550.STSS1-A 

U550.STST1-A 


Feeding 


119



Feeding 


Control 

Moving 

Booths 



1 : 1 


0,8 MPa, 8 bar, 116 PSI 


G 1/2" 


G 1/2" 


0,1 – 0,8 MPa, 1,0 – 8,0 bar, 

15 – 116 PSI 


G 1/4" 

Particle size 

2 mm, 0,1 in 


28 l/min, 1,0 cfm 


Screw material 

Zinc-plated steel 


65 cm³/DS, 3,97 in³/DH 







User manual 




120 



ZIP pumps selection table 

All Zip pumps can be identified by a descriptive code. The following overview explains the meaning of the symbols in 

the article description. When selecting a pump, it is important to ensure that the paint and the components withwhich 

it comes into contact are chemically compatible. If you have any questions, please contact a WAGNER specialist. 

Item 


Pump body 

Aluminium 


Polypropylene 


Diaphragm 

PTFE 


Santoprene 

Valve seals 


Polypropylene 

PVDF 

PPS 

Valve balls 


PTFE 

Acetal 

Item no. 

U55x. 

Fluid inlet / outlet 

Left side - left side 1 

Universal - universal 7 


Pneumatical signal connection 9 

A 

S 

P 

G 

T 

H 

X 

S 

P 

F 

R 

S 

T 

D 

- 


Feeding 


121



Feeding 


Control 

Moving 

Booths 

Model 



ture 

Weight 


plastic 

ORDERING INFORMATION - ZIP 52 PERFECT FLOW PLASTIC 


Oils 




Oils 




ORDERING INFORMATION - ZIP 52 PERFECT FLOW ALUMINUM 








Oils 



Oils 


conductive plastic 

ORDERING INFORMATION - ZIP 52 PERFECT FLOW STAINLESS STEEL 






aluminum 


stainless steel 

II 2G IIB T4 II 2G IIB T4 II 2G IIB T4 

3270 g, 7,2 lb 2900 g, 6,4 lb 6100 g, 13,5 lb 6100 g, 13,5 lb 

Pump body 

material 

Diaphragm 

material 

Valve seat 

material 


disk material 


PP PTFE Stainless steel SSt PP Zinc-plated Left inlet/left U553.PTSS1 

steel outlet 


steel 

PP PE Stainless steel Acetal PP Zinc-plated 

steel 

Universal inle tU553.PTSS7 

/universal 

outlet 

Universal inle tU553.PHSD7 

/universal 

outlet 

Pump body 

material 

Diaphragm 

material 

Valve seat 

material 


disk material 


Alu PE PPS Acetal PPS Zinc-plated Left inlet/left U551.AHRD1 

steel outlet 

Alu PTFE PPS Acetal PPS Zinc-plated Universal inle tU551.ATRD7 

steel /universal 

outlet 

Alu PE Stainless steel SSt PPS Zinc-plated Left inlet/left U551.AHSS1 

steel outlet 


steel 

Universal inle tU551.ATSS7 

/universal 

outlet 

Pump body 

material 

Diaphragm 

material 

Valve seat 

material 


disk material 



steel outlet 

122 




SERVICE SETS 

Service-set reversing valve 

P4003.00 

Service-set 

T9080.00 

Service-Set Acetal-PPS 

T9080.00A 

Service-Set Acetal-Santopr. Diaphragms T9080.00C 

Service-Set SSt 

T9080.00B 

Product o-ring-set T9077.00 


Feeding 


123


Zip 80 

Feeding 


Control 

Moving 

Booths 








Particle size 






Zip 80 


User manual 




1 : 1 

0,8 MPa, 8 bar, 116 PSI 

G 3/4" 

G 3/4" 

0,1 – 0,8 MPa, 1,0 – 8,0 bar, 

15 – 116 PSI 

G 1/4" 

3 mm, 0,1 in 

80 l/min, 2,8 cfm 

225 cm³/DS, 13,73 in³/DH 

124 



Selection chart ZIP 80 pumps 

All ZIP pumps are identifiable by speaking codes. The following scheme explains the meaning of each digits includedin 

the item. When selecting a pump is important to verify the chemical compatibility between the fluid and the mate rials 

of wetted parts. In case of doubt please contact our Wagner experts. 

Descripton 

Zip 80 

Pump body 

Aluminium 


Nickel Plated Aluminium 

Polypropylene 


Conductive PVDF 

PPS 

Diaphragm 

PTFE 


Santoprene 

Valve seats 


Polypropylene 

PVDF 

PPS 

Valve balls 


PTFE 

Acetal 

Item no. 

U55x. 

A 

S 

Q 

P 

G 

F 

R 



Universal – Universal 7 


Pneumatic signal connection 9 

Special version (optional) 

Stainless Steel Screws 

T 

H 

X 

S 

P 

F 

R 

S 

T 

D 

- 

A 


Feeding 


125


Zip 80 

Feeding 


Control 

Moving 

Booths 

Model 



ture 

Weight 

ORDERING INFORMATION - ZIP 80 PLASTIC 


Acids 


Bases 

Oils 




ORDERING INFORMATION - ZIP 80 ALUMINUM 




Oils 



Oils 



Oils 

ORDERING INFORMATION - ZIP 80 STAINLESS STEEL 





SERVICE SETS 

Service-set fluid valves 

Service-set fluid valves 

O-ring set 

Zip 80 plastic Zip 80 aluminum Zip 80 stainless steel 

II 2G IIB T4 

II 2G IIB T4 

60 °C, 140 °F 90 °C, 194 °F 90 °C, 194 °F 

4250 g, 9,4 lb 5300 g, 11,7 lb 8700 g, 19,2 lb 

Pump body 

material 

Diaphragm 

material 

Valve seat 

material 


disk material 


PP PTFE PP PTFE PP SS 304 Universal inle tU557.PTPT7-A 

/universal 

outlet 

PP PTFE Stainless steel SSt PP Zinc-plated Universal inle tU557.PTSS7 

steel /universal 

outlet 

Pump body 

material 

Diaphragm 

material 

Valve seat 

material 


disk material 


Alu PTFE Stainless steel SSt PPS Zinc-plated Left inlet/left U555.ATSS1 

steel outlet 


steel 


steel 

Universal inle tU555.ATSS7 

/universal 

outlet 

Independent U555.ATSS8 

connections 

Pump body 

material 

Diaphragm 

material 

Valve seat 

material 


disk material 



steel outlet 

T9085.00 

T9085.00A 

T9084.00 

126 



Notes 


Feeding 


127


Low pressure diaphragm pump - Accessories 

Feeding 

3 


Control 

Moving 

Booths 

2 

1 

4 

128 



Low pressure diaphragm pumps - Accessories 

Zip 52 Zip 52 Perfect Flow Zip 80 

1 

2 

3 

4 

5 



Air supply 

Air pressure regulator 1/4" 

Gauge 010 Black Actuator 1/8X52 

Kit control valve flexo 



Pump control system 

Digital pump Controller 

DPC connection kit for Zip 52-80 

Material pressure regulators 

FFC 14/0,5-8bar pneum. Alu 

FFC 14/0,5-8bar pneum. SSt 

MPR 25/0,5-5bar man. Alu 

MPR 25/0,5-8bar pneum. Alu 

Material pressure regulator inox 

MPR 25/0,5-5bar man. SSt 

T760.00M T760.00M T600.573 

P123.00 P123.00 P123.00 

P903.00 P903.00 P903.00 

T600.523 T600.523 T600.523 

- 367045 367045 

U927.00 U927.00 U927.00 

T600.508 T600.508 T600.508 

T0180.00A T0180.00A T0180.00A 

T0180.00AI T0180.00AI T0180.00AI 

T0170.00A T0170.00A T0170.00A 

T0170.00B T0170.00B T0170.00B 

T0170.00BI T0170.00BI T0170.00BI 

T0170.00AI T0170.00AI T0170.00AI 


Feeding 


129


Zip 182 

Feeding 


Control 

Moving 

Booths 


II 2G IIB T4 


Aluminum 

PTFE 



Connections 

Left inlet/left outlet 


1 : 1 


0,8 MPa, 8 bar, 116 PSI 


G 1" 


G 1" 



0,1 – 0,8 MPa, 1,0 – 8,0 bar, 

15 – 116 PSI 


G 1/2" 


6.3 m, 20,7 ft 

Particle size 

3.5 mm, 0,1 in 


182 l/min, 6,4 cfm 



Al 

Diaphragm material 

PTFE 


SSt 


710 cm³/DS, 43,33 in³/DH 

per doublestroke 

Weight 

12,5 kg, 27.6 lb 






Zip 182 


User manual 




130 



Selection chart ZIP 182 pumps 

All ZIP pumps are identifiable by speaking codes. The following scheme explains the meaning of each digits includedin 

the item. When selecting a pump is important to verify the chemical compatibility between the fluid and the mate rials 

of wetted parts. In case of doubt please contact our Wagner experts. 

Descripton 

Zip 182 

Pump body 

Aluminium 


Diaphragm 

PTFE 

Valve seats 


Valve balls 


PTFE 

Item no. 

U560 



A 

S 

T 

S 

S 

T 

- 


Feeding 


131


Zip 182 

BASIC UNITS 

Feeding 


Control 

Moving 

Booths 


1K solvent-based paints1K 

solvent-based gluesOils 

1K solvent-basedpaints1K 






SERVICE SETS 

Reversing valve set 

Fluid service set - PTFE diaphragms - SS 

Product o-ring set 

Pump body Diaphragm Valve seat Ball Diaphragm disk Screw Connections 

material material material material material material 

Al PTFE SSt SSt PPS Zinc-platedLeft inlet/left 

steel outlet 

Al PTFE SSt PTFE PPS Zinc-plated Left inlet/left 

steel outlet 

SSt PTFE Stainless 

steel 

SSt PTFE Stainless 

steel 

P4018.00 

T9087.00 

T9088.00 

SSt 

PTFE 


outlet 


outlet 

132 



Notes 


Feeding 


133


Low-pressure diaphragm pump Unica 4-270 

Feeding 

The WAGNER Unica 4-270, with a 4.5:1 pressure ratio and a maximum working pressure of 27 bar, is setting new 

standards in the global market for double diaphragm pumps. The Unica has been designed for performance and reliability. 

Its exceptional power allows UNICA to reach and maintain the highest working pressure level in its segment. 

Furthermore, WAGNER engineers developed an exclusive and patented hydraulic circuit that ensures minimum deformation 

of and stress on the diaphragms. This technology, combined with the special diaphragm concept, ensures an 

extremely long diaphragm life, even when working under severe conditions. 


Control 

Moving 

Booths 


The special air pressure motor construction, the 

low-friction design of the pump interior and the 

long-life diaphragms ensure low maintenance 

costs and minimize the risk of downtime. 

Robust design 

The technical design and the 

mechanical components were 

developed specifically for very 

stringent quality requirements. 

Patented solution 

The hydraulic circuit: The diaphragm 

motion generates a vacuum that 

prevents reversal of the diaphragm 

motion during the intake phase. 

Superior drive power 

50% higher working pressure than in 

other pneumatic double diaphragm 

pumps on the market. 

Minimal shear 

Its diaphragm technology with 

minimal shearing action makes Unica 

the perfect pump for use in 

circulation paint systems. 

134 




II 2G IIB T4 


SSt 

PTFE 


Connections 

Left inlet/left outlet 

Pump ratio 

4.5 :1 


F–G 3/4" 


F–G 3/4" 




0,6 MPa, 6,0 bar, 87 PSI 


F–G 1/2" 


2,7 MPa, 27 bar, 392 PSI 


30 DS/min 


120 l/min, 4,2 cfm 



SSt 

Diaphragm material 

PTFE 



Ball material 

SSt 


270 cm³/DS, 16,48 in³/DH 


Max. recommended flow 8.2 l/min 

rate for continuous operation 

Weight 

45,0 kg, 99.2 lb 

BASIC UNITS 

Unica 4-270 

Description 

Item no. 

Unica 4-270 U580.00 

Unica 4-270 HRD 

U580.00HRD 


Feeding 


135


Unica 4-270 - Accessories 

Feeding 


Control 

Moving 

Booths 

4 

3 

1 

2 

136 



Unica 4-270 - Accessories 

1 

2 

3 

4 


Wall mount 

Frame 

Air supply 

Air regulator 


Flex suction hose DN25-G3/4""-S-SSt 

Valve sprint set 

Spring set for valve 

Unica 4-270 

T6151.00 

T6148.00 

T6152.00 

T4021.00I 

T6169.00 


Feeding 


137



Feeding 

The use of pressure tanks is suggested when coating large surface areas and performing continuous spraying work.The 

greatest advantage of pressure tanks is that the material flow is absolutely free of pulsation, which leads to excel lent 

spraying results. Also, when pressure tanks are used to supply material for conventional air atomizing spraying, the method 

eliminates the inconvenient refilling of the gravity and pressure cups. Pressure tanks are ideal for use withabrasive 

materials (they have virtually no wear parts) and shear-sensitive media. 


Control 

Moving 

Booths 

Homogeneous surfaces 

and colour shades 

The pressure tanks can be 

equipped with manual, 

airpowered or electric 

agitators. 

Suitable for all air-atomizing 

spray technologies 

Conventional atomization, 

medium-pressure, HVLP as 

well as HVLP plus 

Safety and functional design 

Compact-size air regulation valve 

complete with safety valve. 

Pressure tanks are ideal for the safe 

storage and transfer 

of liquid materials. 

Suitable for all and any coating 

media 

All pressure tanks of the LDG 

series as well as all small pressure 

tanks of the MDG series are made 

of stainless steel. Bigger pressure 

tanks (as of MDG 12) are made of 

galvanized steel, but they can be 

supplied as stainless steel 

versions too. Insert buckets made 

of stainless steel, manufactured 

according to pressure tank size, 

are available on request. 

Commercial 30-litre cans can be 

placed directly into the MDG 45 

pressure tank. 

138 



LDG 5 



Total capacity 

Capacity 

Operating temperature 


Pressure tank 

Cover with fluid conduit 

Material outlet ball valve 

Air inlet fitting 

Pressure gauge 

Safety valve 

Plastic inliner 


Select the agitator equipment you require or no 

agitator equipment. 


Description 

Pressure Pot LDG 5 

stainless steel, w/o agitator 

LDG 5 stainless steel 

with manual agitator 


stainless steel, with agitator 

0,6 MPa, 6 bar, 87 PSI 

4.9 l, 1,29 gal(US) 

3.5 l,0,92 gal(US) 

50 °C, 122.0 °F 

Item no. 

V4405160013 

V4405160113 

V4405160213 


Feeding 


139


LDG 10 


Feeding 


Control 

Moving 

Booths 




Capacity 



Pressure tank 





Safety valve 

Plastic inliner 


0,6 MPa, 6 bar, 87 PSI 

10 l, 2,64 gal(US) 

9 l,2,38 gal(US) 

50 °C, 122.0 °F 



Description 


stainless steel,w/o agitator 


with manualagitator 


stainless steel,with agitator 


with electricagitator 

Item no. 

V4410160013 

V4410160113 

V4410160213 

V4410160313 

140 



LDG 20 




Capacity 



Pressure tank 





Safety valve 





Description 


stainless steel, w/o agitator 


with manualagitator 


stainless steel, with agitator 


with electric agitator 

0,6 MPa, 6 bar, 87 PSI 

20 l, 5,28 gal(US) 

15 l,3,96 gal(US) 

50 °C, 122.0 °F 

Item no. 

V4420160013 

V4420160113 

V4420160213 

V4420160313 


Feeding 


141


MDG 2 

Feeding 


Control 

Moving 

Booths 




Capacity 



Pressure tank 

Air inlet fitting assy. 

Safety valve 



Documentation 


Select the max. working pressure. 


Max. operating 

pressure 

0,3 MPa, 3 bar, 

43,5 PSI 

0,6 MPa, 6 bar, 

87,0 PSI 

Description 

0,3 MPa, 3 bar, 44 PSI 

2 l, 0,53 gal(US) 

1.8 l,0,48 gal(US) 

50 °C, 122.0 °F 

MDG 2 stainless steel 

without agitator 

MDG 2 stainless steel 

without agitator 

Item no. 

V4402130013 

V4402160013 

142 



MDG 12 





Capacity 



Pressure tank 


Safety valve 

Cover with filling device 

Suction tube 


Declaration of conformity 

Documentation 


0,6 MPa, 6 bar, 87 PSI 

12 l, 3,17 gal(US) 

11.5 l,3,04 gal(US) 

50 °C, 122.0 °F 



Description 

MDG 12 zinc-plated withoutagitator 

MDG 12 zinc-plated with manual agitator 

MDG 12 zinc-plated with pneu matic 

agitator 

MDG 12 zinc-plated with electricagitato 

Item no. 

V4422160012 

V4422160112 

V4422160212 

V4422160312 


Feeding 


143


MDG 45 

Feeding 


Max. operating pres sure Agitator type Item no. 

0,4 MPa, 4 bar, 58,0 PSI Without agitator V4424140012 


Control 

Moving 

Booths 




Capacity 



Pressure tank 


Safety valve 


Suction tube 



Documentation 





0,6 MPa, 6 bar, 87 PSI 

45 l, 11,89 gal(US) 

42.5 l,11,23 gal(US) 

50 °C, 122.0 °F 

0,4 MPa, 4 bar, 58,0 PSI Manual agitator V4424140112 

0,4 MPa, 4 bar, 58,0 PSI Pneumatic V4424140212 

agitator 

0,4 MPa, 4 bar, 58,0 PSI Electric agitator V4424140312 




agitator 


144 






Capacity 



Pressure tank 


Safety valve 


Suction tube 



Documentation 





0,6 MPa, 6 bar, 87 PSI 

60 l, 15,85 gal(US) 

58.5 l,15,45 gal(US) 

50 °C, 122.0 °F 


MDG 60 

Max. operating pressure 

Agitator type Item no. 




agitator 





agitator 



Feeding 


145

146

WAGNER Mixing and Dosing 

Intelligent and innovative! 

The powerfull and efficient electronic mixing and dosing equipment from WAGNER offers a range whichoptimally 

meets the high demands of industry in the mixing and dosing fields. Whether mechanical, elec trical or 

electronic, low or high pressure, automatic or manual coating - 2 to 4-component materials can be applied to 

suit the customer with the widest range of WAGNER equipment. 

Content 

TwinControl Page 150 

FlexControl plus Page 178 

FlexControl plus XL Page 182 

Cobra 2K Page 186 


147

WAGNER mixing and dosing technology 


Applying 

Control 

Moving 

Booths 

Mixing and dosing systems are subdivided into so-called continuous systems with gear pumps for the low pressure 

range and discontinuous systems. In discontinuous systems, the material flow is measured using gear or Coriolis 

meters and the hardener is metered into the base component using a timing valve. 

Gear flow meter (FlexControl and FlexControl plus) 

Gear flow meters are positive displacement flow meters with an inner mechanism 

similar to that of a gear pump. The casing contains two gears that mesh 

with very little play. Enclosed chambers are created between the teeth and the 

casing wall in which the medium is displaced under force, causing the gears 

toturn. The gears turn freely in the current at a speed that is proportional to 

theflow rate and that is read through the housing wall by a non-contacting 

method. For evaluation purposes, the sensors delivery a digital pulse signal 

with a frequency proportional to the flow rate. There are two kinds of gear flow 

meters: ball bearing flow meters and friction bearing flow meters. Gear flow 

meters are not suitable for abrasive or shear-sensitive materials. 

Coreolis mass flow meter (FlexControl plus) 

Two parallel tubes are excited by coils to oscillate at their resonant frequency. 

When a mass flow passes through the measurement tubes, Coriolis forcesarise. 

Coriolis forces occur in oscillating systems when a mass moves toward oraway 

from a rotation axis. 

Stroke Meassurement (TwinControl) 

In all piston pumps the delivered fluid is precisely metered by the piston 

motion. The patented Magnetic Stroke Meter detects the exact position of the 

piston and passes the information to the electronic box, which automatically 

calculates the instant flow rate value. 

148 


Overview on WAGNER mixing and dosing equipement 

Whether mechanical, electrical or electronic, low or high pressure, automatic or manual coating - 2 or 3-component 

materials can be applied to suit the customer with the widest range of WAGNER equipment. Please choose the perfect 

technology for your requirements. You will find further information as well as detailed selection charts in the specific 

chapters. 

Feeding 

Performance overview 

TwinControl FlexControl plus FlexControl plus XL Cobra 2K 

0,1:1 - 20:1 

Mixing ratio 

0,1:1 - 50:1 0,1:1 - 50:1 1:1 

0,1:1 - 10:1 

Mixing precision +/- 2% +/- 1% +/- 1% +/- 10% 

N° Bases 1 1 - 25 1 - 25 1 

N° Hardeners 1 1 - 10 1 - 10 1 

Working pressure [bar] 8 - 530 0,5 - 270 1 - 400 60 - 250 

Max. flow [l/min] 2,4 - 18 3 25 2 

Function overview 

Material handled 2K 2K, 3K, 4K 2K, 3K, 4K 2K 

Flow meter technology 

Stroke meter 

Gear flow meter / 

Coriolis 

Gear flow meter / 

Coriolis 

Mechanical 

Color change no yes yes no 

Recipes no yes yes no 

Interface with robot yes yes yes no 



149

TwinControl 

TwinControl 


Applying 

Control 

Moving 

Booths 

The WAREMA TwinControl is a unique entry level solution for 2 K applications. The mobile TwinControl features a high 

level of efficiency, is very compact and easy to operate, and is ideally suited for a wide variety of requirements such as 

the processing of high viscosity materials and high delivery rates. The TwinControl combines innovative components 

such as the Magnetic Stroke Meter with the outstanding WAGNER technology found in IceBreaker pumps to optimize 

your daily workflow. The low pressure versions are equipped with EvoMotion 5-60S stainless steel pumps. 


The patented magnetic stroke 

meters ensure high reliability 

even with high viscosity materials 

and big delivery rate. 

Easy cleaning 

The automatic flushing process 

guarantees easy and fast operation: 

just press a button to clean 

the mixer, hose and gun. 

Perfect flexibility 

TwinControl units are available on 

wall brackets, stand or heavy-duty 

trolley to fit all requirements. 

High usability 

All working parameters are intuitively adjustable by 

simple icons buttons (user friendly and “language-free”). 

Only 3 -bottoms (Start – Stop – Flushing) are enough for 

the daily work! 


The powerful IceBreaker® piston 

pumps ensure high performance 

and reliability. 

Optimized design 

The specifically designed Mixing 

block minimizes the volume and 

improves flush efficiency and 

mixture homogenity. 

Possibility to connect 

Gun Flush Box. 

150 


TwinControl 

Selection chart TwinControl 

From the smaller version 18-40 / 18-40 up to the biggest 72-300 / 72-300, with delivery rate from 1,2 l/min up to 18l/ 

min and operating pressure from 40 to 500 bar, the TwinControl is suitable for AirCoat and Airless application of 2K 

water and solvent based materials in the metal, wood and general protective coating. 

Models with only air-supply (Turbine version) are available for hazardous area. Version with electric and pneumatic 

supply are suitable for not hazardous application (i.e. waterbased). 

Feeding 

TwinControl 

Mixing ratio 

up to 10:1 

up to 20:1 




AirSpray 







0-2 l/min 

2-6 l/min 

>6 l/min 

Legend 




5-60 / 5-60 

18-40 / 18-40 

28-40 / 28-40 

35-70 / 35-70 

35-150 / 35-150 

48-110 / 48-110 

75-150 / 75-150 

72-300 / 75-150 

72-300 / 72-300 



151

TwinControl 


Applying 

Control 

Moving 

Booths 

TwinControl 5-60 




2K PUR primer 

2K PUR paints 

2K epoxy primer 

2K epoxy paints 

2K high solid primer 

2K high solid paints 


Metal industry 

Wood industry 

Plastics industry 




Hard chrome 

Packing PE/TG 


Input voltage (for unit withelec 115 – 230 V 

tric cable connection) 

Input frequency (for unit with 50 – 60 Hz 

electric cable connection) 

Mixing accuracy 

± 2% 

Mixing ratio 

0,1:1 – 20:1 


4,0 MPa, 40 bar, 580 PSI 



Hose connection, paint section G 1/4" 

Material outlet thread 

1/2 


5 - 60 °C, 41.0 - 140.0 °F 


0,6 – 0,8 MPa, 6,0 – 8,0 

bar, 87 – 116 PSI 

Air inlet 

G 1/2" 


4,0 MPa, 40 bar, 580 PSI 

Volumetric flow at a 1:1 mixing 3.6 l/min 

ratio (max.) 


ratio (max.) 

Volumetric flow at a 10:1mixing2 l/min 

ratio (max.) 

Volumetric flow at a 20:1mixing1.9 l/min 

ratio (max.) 


5 – 40 °C, 41 – 104 °F 

Material pH 

5,0 – 9,0 pH 

152 


TwinControl 


BASIC UNITS 

Pump for component A Pump for component B Flushing pump Energy supply system Holder/mount Item no. 

EvoMotion 5-60S EvoMotion 5-60S EvoMotion 5-60S Turbine Stand 393172 

EvoMotion 5-60S EvoMotion 5-60S EvoMotion 5-60S Cable Stand 393176 

EvoMotion 5-60S EvoMotion 5-60S EvoMotion 5-60S Turbine Wall 393177 

EvoMotion 5-60S EvoMotion 5-60S EvoMotion 5-60S Cable Wall 393178 


Feeding 


153

TwinControl 

TwinControl 5-60 - Accessories 


Applying 

Control 

Moving 

Booths 

3 

1 

4 

5 

154 


TwinControl 

TwinControl 5-60 - Accessories 

1 

2 

3 

4 

5 


Suction hose NW 13 

Top reservoir 5 L 


Heater 

Heater-set A,B TC bis 35-150 

External Mixers 

External mixer pneumatic NW2.6 / NW6KS 

Material pressure regulators 

Material pressure regulator inox 

MPR 40/0,5-5bar man. SSt 

Other accessories 

TC-Gun distributor 

Connection kit GFB 

Sp external horn 

Remote Control assy. TwinControl 

Data Track TwinControl V3 


97073 

367045 

367140 

2303255 

2306526 

T0170.00BI 

T0170.00AI4 

2306085 

2302563 

2312343 

2308874 

2309015 

Feeding 



155

TwinControl 


Applying 

Control 

Moving 

Booths 





2K PUR primer 

2K PUR paints 

Adhesive 


Wood industry 

Furniture industry 

Woodworking industry 





Hard chrome 

Packing PE/TG 







± 2% 

Mixing ratio 

0,1:1 – 20:1 


14,4 MPa, 144 bar, 

2089 PSI 



Hose connection, paint section NPSM 1/4" 

Material outlet thread 

1/2 


5 - 60 °C, 41.0 - 140.0 °F 


0,6 – 0,8 MPa, 6,0 – 8,0 

bar, 87 – 116 PSI 

Air inlet 

G 1/2" 


14,4 MPa, 144 bar, 

2089 PSI 


ratio (max.) 


ratio (max.) 


ratio (max.) 


ratio (max.) 


5 – 40 °C, 41 – 104 °F 

Material pH 

5,0 – 9,0 pH 

156 


TwinControl 


BASIC UNITS 


Wildcat 18-40 Wildcat 18-40 Wildcat 18-40 Turbine Wall 393124 

Wildcat 18-40 Wildcat 18-40 Wildcat 18-40 Cable Wall 393125 

Wildcat 18-40 Wildcat 18-40 Wildcat 18-40 Turbine Stand 393126 

Wildcat 18-40 Wildcat 18-40 Wildcat 18-40 Cable Stand 393127 

Feeding 



157

TwinControl 


Applying 

Control 

Moving 

Booths 





2K PUR primer 

2K PUR paints 

Adhesive 



Kitchen industry 

Wood industry 





Hard chrome 

Packing PE/TG 







± 2% 

Mixing ratio 

0,1:1 – 20:1 


22,4 MPa, 224 bar, 

3249 PSI 





5 - 60 °C, 41.0 - 140.0 °F 


0,6 – 0,8 MPa, 6,0 – 8,0 

bar, 87 – 116 PSI 

Air inlet 

G 1/2" 


ratio (max.) 


ratio (max.) 


ratio (max.) 


ratio (max.) 


5 – 40 °C, 41 – 104 °F 

Material pH 

5,0 – 9,0 pH 

158 


TwinControl 


BASIC UNITS 


Puma 28-40 Puma 28-40 Puma 28-40 Turbine Wall 393128 

Puma 28-40 Puma 28-40 Puma 28-40 Cable Wall 393129 

Puma 28-40 Puma 28-40 Puma 28-40 Turbine Stand 393130 

Puma 28-40 Puma 28-40 Puma 28-40 Cable Stand 393131 

Feeding 



159

TwinControl 


Applying 

Control 

Moving 

Booths 





2K PUR primer 

2K PUR paints 







Steel industry 

Wood industry 





Hard chrome 

Packing PE/TG 







± 2% 

Mixing ratio 

0,1:1 – 20:1 


25,0 MPa, 250 bar, 

3626 PSI 





5 - 60 °C, 41.0 - 140.0 °F 


0,6 – 0,8 MPa, 6,0 – 8,0 

bar, 87 – 116 PSI 

Air inlet 

G 1/2" 


ratio (max.) 


ratio (max.) 


ratio (max.) 


ratio (max.) 


5 – 40 °C, 41 – 104 °F 

Material pH 

5,0 – 9,0 pH 

160 


TwinControl 


BASIC UNITS 


Leopard 35-70 Leopard 35-70 Puma 28-40 Turbine Stand 393134 

Leopard 35-70 Leopard 35-70 Puma 28-40 Cable Stand 393135 

Leopard 35-70 Leopard 35-70 Puma 28-40 Turbine Wall 393132 

Leopard 35-70 Leopard 35-70 Puma 28-40 Cable Wall 393133 

Feeding 



161

TwinControl 

TwinControl - Accessories 


Applying 

Control 

Moving 

Booths 

2 

1 

3 

4 

162 


TwinControl 


1 

2 

3 

4 


Suction hose NW 13 

Top reservoir 5 L 


Heater 




External mixer manuel NW8 / NW10SS 

External mixer pneumatic NW2.6 / NW10GXP 

Circulation mixer NW8 external 


TC-Gun distributor 





TwinControl18- 

40/18-40 


40/28-40 


70/35-70 

97073 97073 - 

367045 367045 - 

367140 367140 367140 

- - 2303255 

2306526 2306526 2306526 

- - 2307030 

- - 2307749 

- - 2307031 

2306085 2306085 - 

2302563 2302563 2302563 

2312343 2312343 2312343 

2308874 2308874 2308874 

2309015 2309015 2309015 

Feeding 



163

TwinControl 



Applying 

Control 

Moving 

Booths 




2K PUR primer 

2K PUR paints 









Wood industry 




Hard chrome 

Packing PE/TG 







± 2% 

Mixing ratio 

0,1:1 – 20:1 


25,0 MPa, 250 bar, 

3626 PSI 





5 - 60 °C, 41.0 - 140.0 °F 


0,6 – 0,8 MPa, 6,0 – 8,0 

bar, 87 – 116 PSI 

Air inlet 

G 1/2" 


6.6 l/min 

at a 1:1 mixing ratio (max.) 


5 l/min 



4.7 l/min 

at a 10:1mixing ratio (max.) 


4.6 l/min 



5 – 40 °C, 41 – 104 °F 

Material pH 

5,0 – 9,0 pH 

164 


TwinControl 


BASIC UNITS 




Leopard 35-150 Leopard 35-70 Puma 28-40 Turbine Trolley 393139 

Leopard 35-150 Leopard 35-70 Puma 28-40 Cable Trolley 393140 

Feeding 



165

TwinControl 



Applying 

Control 

Moving 

Booths 




2K PUR primer 

2K PUR paints 






Commercial vehicle industry 

Agricultural machinery industry 

Bus industry 

Container industry 

Transportation industry 






Hard chrome 

Packing PE/TG 







± 2% 

Mixing ratio 

0,1:1 – 20:1 


37,0 MPa, 370 bar, 

5366 PSI 

Max. material 

0,5 MPa, 5 bar, 73 PSI 

pressure at pumpinlet 



5 - 60 °C, 41.0 - 140.0 °F 


0,6 – 0,8 MPa, 6,0 – 8,0 

bar, 87 – 116 PSI 

Air inlet 

G 1/2" 


6.6 l/min 



4.1 l/min 



3.6 l/min 



3.4 l/min 



5 – 40 °C, 41 – 104 °F 

Material pH 

5,0 – 9,0 pH 

166 


TwinControl 


BASIC UNITS 


Leopard 48-110 Leopard 48-110 - Turbine Trolley 393141 

Leopard 48-110 Leopard 48-110 - Cable Trolley 393142 

Leopard 48-110 Leopard 48-110 - Turbine Stand 393143 

Leopard 48-110 Leopard 48-110 - Cable Stand 393144 



Leopard 48-110 Leopard 48-110 Puma 28-40 Turbine Trolley 393148 

Leopard 48-110 Leopard 48-110 Puma 28-40 Cable Trolley 393149 

SPRAYPACKS 

TwinControl 48-110 AB Turbine Trolley SP 393145 

TwinControl 48-110 AB turbine trolley 

393141 


367140 


9987118 


9987117 

Airless gun G-15 

347001 

Wagner Profi Tip HP "F" reversing switch 

1006003 


1006521 


367561 

Feeding 



167

TwinControl 



Applying 

Control 

Moving 

Booths 

4 

1 

3 

2 

168 


TwinControl 


1 

2 

3 

4 



Heater 


Heater-set A TC 48-110 to 75-150 

Heater-set B TC 48-110 to 75-150 




External mixer pneumatic NW2.6 / NW10GXP 







TwinControl 35-150/35-70 TwinControl 48-110/48-110 

367140 367140 

2303255 - 

- 2302813 

- 2302461 

2307030 2307030 

2306526 - 

2307749 - 

2307031 2307031 

2302563 2302563 

2312343 2312343 

2308874 2308874 

2309015 2309015 

Feeding 



169

TwinControl 



Applying 

Control 

Moving 

Booths 




2K PUR primer 

2K PUR paints 






Corrosion protection 




Transportation industry 

Offshore industry 




Hard chrome 

Packing PE/TG 







± 2% 

Mixing ratio 

0,1:1 – 10:1 


53,0 MPa, 530 bar, 

7687 PSI 





5 - 60 °C, 41.0 - 140.0 °F 


0,6 – 0,8 MPa, 6,0 – 8,0 

bar, 87 – 116 PSI 

Air inlet 

G 1" 


9 l/min 



5.6 l/min 



4.9 l/min 



0 l/min 



5 – 40 °C, 41 – 104 °F 

Material pH 

5,0 – 9,0 pH 

170 


TwinControl 


BASIC UNITS 


Jaguar 75-150 Jaguar 75-150 Leopard 35-70 Turbine Stand 393150 

Jaguar 75-150 Jaguar 75-150 Leopard 35-70 Cable Stand 393151 

Jaguar 75-150 Jaguar 75-150 Leopard 35-70 Turbine Trolley 393152 

Jaguar 75-150 Jaguar 75-150 Leopard 35-70 Cable Trolley 393153 

Feeding 



171

TwinControl 



Applying 

Control 

Moving 

Booths 




2K PUR primer 

2K PUR paints 






Heavy duty corrosion protection 



Construction machinery industry 


Shipbuilding industry 




Hard chrome 

Packing PE/TG 







± 2% 

Mixing ratio 

0,1:1 – 10:1 


53,0 MPa, 530 bar, 

7687 PSI 





5 - 60 °C, 41.0 - 140.0 °F 


0,6 – 0,8 MPa, 6,0 – 8,0 

bar, 87 – 116 PSI 

Air inlet 

G 1" 


13.5 l/min 



10.1 l/min 



9.5 l/min 



0 l/min 



5 – 40 °C, 41 – 104 °F 

Material pH 

5,0 – 9,0 pH 

172 


TwinControl 


BASIC UNITS 


Tiger 72-300 Jaguar 75-150 Leopard 35-70 Turbine Stand 393154 

Tiger 72-300 Jaguar 75-150 Leopard 35-70 Cable Stand 393155 

Tiger 72-300 Jaguar 75-150 Leopard 35-70 Turbine Trolley 393156 

Tiger 72-300 Jaguar 75-150 Leopard 35-70 Cable Trolley 393157 

Feeding 



173

TwinControl 



Applying 

Control 

Moving 

Booths 




2K PUR primer 

2K PUR paints 








Building industry 






Hard chrome 

Packing PE/TG 







± 2% 

Mixing ratio 

0,1:1 – 10:1 


53,0 MPa, 530 bar, 

7687 PSI 





5 - 60 °C, 41.0 - 140.0 °F 


0,6 – 0,8 MPa, 6,0 – 8,0 

bar, 87 – 116 PSI 

Air inlet 

G 1" 


18 l/min 



11.2 l/min 



9.9 l/min 



0 l/min 



5 – 40 °C, 41 – 104 °F 

Material pH 

5,0 – 9,0 pH 

174 


TwinControl 


BASIC UNITS 


Tiger 72-300 Tiger 72-300 Leopard 35-70 Turbine Stand 393158 

Tiger 72-300 Tiger 72-300 Leopard 35-70 Cable Stand 393159 

Tiger 72-300 Tiger 72-300 Leopard 35-70 Turbine Trolley 393160 

Tiger 72-300 Tiger 72-300 Leopard 35-70 Cable Trolley 393161 

Feeding 



175

TwinControl 



Applying 

Control 

Moving 

Booths 

4 

1 

3 

2 

176 


TwinControl 


1 

2 

3 

4 

5 




Heater 

Heater-set A TC 48-110 to 75-150 

Heater-set B TC 48-110 to 75-150 

Heater set A TC 72-300 

Heater set A TC 72-300 twin 

Heater-set B TC Tiger 












150/75-150 


300/75-150 


300/72-300 

367140 367140 367140 

- 369959 369959 

2302813 - - 

2302461 - - 

- 2303256 2303256 

- 2303278 2303278 

- 2303257 2303257 

2302653 2302563 2302563 

2307030 2307030 2307030 

2307031 2307031 2307031 

2302563 2302563 2302563 

2312343 2312343 2312343 

2308874 2308874 2308874 

2309015 2309015 2309015 

Feeding 



177




Applying 

Control 

Moving 

Booths 

FlexControl plus represents the advanced solution for high precision mixing and colour change requirements. The unit 

offers virtually unlimited possibilities in the use, application and integration of peripheral equipment (Robot,conveyors, 

automatic line). Gear flow meter technology as well as mass flow meter (Coriolis) ensure high process relia bility. With 

100 storable recipes and 11 individually programmable flushing programs, the FlexControl plus providethe highest 

flexibility. 

Easy handling 

4” touch screen for entering 

and monitoring all functions. 

The unit allows rapid and easy 

color changes. 

Wide area of application 

For 2K, 3K and 4K materials as 

well as for low and high pressure 

up to 270 bar applications. 

ATEX version for explosionprotected 

areas: the system 

can be separated into a control 

panel (1) and Ex fluid panel (2) 

2 

1 

Highest accuracy 

- Siemens PLC controller 

- recipe memory for up to 12 colors and 

3 hardeners 

- 10 individually programmable flushing 

programs 

- documentation of the operating data 

- VOC reporting 


Possibility to handle double fluid circuit 

(i.e. water and solvent based circuit). 

Possibility to connect 

Gun Flush Box. 

Up to 4 guns control. 

178 





Solvent-based 2K, 3K and 4K paints and adhesives 

Water-based 2K, 3K and 4K paints and adhesives 




Railway industry 

Machine industry 







Teflon 

POM 

Viton 


Input voltage 

Input frequency 


Mixing ratio 





Material viscosity 

Delivery rate 


Component A 

Component B 

Component C 

Component D 

Flushing fluid A 

Flushing fluid B 

Flushing fluid C 

Flushing fluid D 

Weight 

Sound level of alarm 

Material pH 

Depth 


A user manual, spare parts catalog and software 

documentation are included. 


115 – 230 V 

50 – 60 Hz 

± 1% 

0,1:1 – 50:1 

0,1 – 27,0 MPa, 1 – 270 bar, 15 – 

3916 PSI 

M 16x1,5 

M 16x1,5 

5 - 40 °C, 41.0 - 104.0 °F 

20 – 3000 mPas 

0,1 – 3,0 l/min, 0.00 – 0.11 cfm 

5 – 40 °C, 41 – 104 °F 

1 – 25 

1 – 10 

1 – 10 

1 – 10 

1 – 10 

1 – 5 

1 – 5 

1 – 5 

60,0 kg, 132.3 lb 

110 dB(A) 

3,5 – 9,0 pH 

340 mm, 13.4 in 

The product family of FlexControl mixing systems 

ishighly adaptable to different requirements. Your 

authorized Wagner partner can individually configure 

the system using configuration software in theWagner 

InfoNet and will be happy to advise you. 

Feeding 



179




Applying 

Control 

Moving 

Booths 


Model 





The system can be equipped with the following 

options: 

Not Ex Fluid section 

Ex 

Two-circuit system Yes Yes 

Three-component dosing system Yes Yes 

Four-component dosing system Yes Yes 

Automatic dosing system Yes Yes 

Alarm horn in Ex design for booth Yes Yes 

Control for gun flush box Yes Yes 

Barcode reader for order numbers Yes Yes 

Up to 4 guns with separate pot life control Yes Yes 

Dump valve control Yes Yes 

Dump valve control with dump valve flushing Yes Yes 

Electronic pressure regulation per recipe For LP For LP 

Esta version (insulated fluid section) Yes Yes 

External mixer Yes Yes 

External signal for system enable Yes Yes 

Remote control (Ex) with recipe control Yes Yes 

Remote control (Ex) without recipe control Yes Yes 

Air-solvent flushing For LP For LP 

Bleb control For LP For LP 

Mass flow meter (coriolis) Yes Yes 

PC data archiving Yes Yes 

Gun control for up to 4 guns Yes Yes 

Robot communication Yes Yes 

FlexControl plus Ex 

II 2 G 

180 





Safety equipment for 4 ES automatic guns Yes Yes 

Safety equipment for 4 ES hand guns Yes Yes 

Teleservice Yes Yes 

Circulation connections Yes Yes 

Feeding 



181




Applying 

Control 

Moving 

Booths 

FlexControl Plus XL is extremely powerful and designed for high volume flow rates and the use of multiple guns. With 

a working pressure up to 400 bar, this unit covers a very wide spectrum of use for manual or automatic applications in 

terms of the materials applied. The control and fluid cabinets are separate. This allows the unit to stay close to thepoint 

of application and keeps the loss of material to a minimum during flushing operations. 


The control cabinet and fluid cabinet are 

separated to shorten the distances to the 

application locations and keep material 

losses during flushing to a minimum. 


FlexControl plus XL is suitable for 2K, 3K 

and 4K materials as well as high and low 

pressure applications (up to 400 bar). 


Two independent fluid and mixing circuits 

(e.g. solvent- and water-based paints) 

enable a wide range of applications. 

Very high accuracy 

- Siemens PLC controller 

- Recipe memory for up to 20 colors and 

5 hardeners 

- Individually programmable flushing 

programs 

- Monitoring of the mixing process 

- VOC monitoring 

Very simple handling 

4" flat screen with a touchscreen for 

entering and monitoring all functions. 

The device enables a rapid and simple 

color change. 

Connection port for one 

gun flushing unit 

182 





Solvent-based 2K, 3K and 4K paints and adhesives 

Water-based 2K, 3K and 4K paints and adhesives 












Teflon 

POM 

Viton 


Input voltage 



Mixing ratio 





Material viscosity 

Delivery rate 


Component A 

Component B 

Component C 

Component D 

Flushing fluid A 

Flushing fluid B 

Flushing fluid C 

Flushing fluid D 

Weight 

Sound level of alarm 

Material pH 

Height 

Depth 


The user manual, the spare parts catalog and soft 

ware documentation are included. 


115 – 230 V 

50 – 60 Hz 

± 1% 

0,1:1 – 50:1 

0,1 – 40,0 MPa, 1 – 400 bar, 15 – 

5802 PSI 

M 16x1,5 

M 16x1,5 

5 - 40 °C, 41.0 - 104.0 °F 

20 – 10000 mPas 

0,1 – 25,0 l/min, 0.00 – 0.88 cfm 

5 – 40 °C, 41 – 104 °F 

1 – 25 

1 – 10 

1 – 10 

1 – 10 

1 – 10 

1 – 5 

1 – 5 

1 – 5 

180,0 kg, 396.9 lb 

110 dB(A) 

3,5 – 9,0 pH 

1150 mm, 45.3 in 

340 mm, 13.4 in 

The product family of FlexControl mixing systems 

ishighly adaptable to different requirements. Your 

authorized Wagner partner can individually configure 

the system using configuration software in theWagner 

InfoNet and will be happy to advise you. 

Feeding 



183




Applying 

Control 

Moving 

Booths 


Model 




II 2 G 

FlexControl plus XL Ex 

II 2 G 


The system can be equipped with the following options: Not Ex Fluid section Ex 

Two-circuit system 

On request On request 

Three-component dosing system Yes Yes 

Four-component dosing system 

On request On request 

Automatic dosing system Yes Yes 

Alarm horn in Ex design for booth Yes Yes 

Control for gun flush box Yes Yes 

Barcode reader for order number Yes Yes 

Up to 4 guns with separate pot life control Yes Yes 

Dump valve control Yes Yes 

Dump valve control with dump valve flushing Yes Yes 

Electronic pressure regulation per recipe For LP For LP 

External mixer Yes Yes 

External signal for system enable Yes Yes 

Remote control (Ex) with recipe control Yes Yes 

Remote control (Ex) without recipe control Yes Yes 

Air-solvent flushing For LP For LP 

Bleb control For LP For LP 

Mass flow meter (coriolis) Yes Yes 

PC data archiving Yes Yes 

Gun control for up to 4 guns Yes Yes 

Robot communication Yes Yes 

Safety equipment for 4 ES automatic guns Yes Yes 

Safety equipment for 4 ES hand guns Yes Yes 

Teleservice Yes Yes 

Circulation connections Yes Yes 

184 


Cobra 2K 

Notes 

Kabinen Bewegen Steuern Applizieren Mischen 

Fördern 


185

Cobra 2K 

Cobra 2K 


Applying 

Control 

Moving 

Booths 

Cobra 2K is an innovative high pressure double diaphragm pump for 2K materials with 1:1 mixing ratio. 

Cobra give the lowest level of pulsation compared to other pump technologies. Cobra 2K operate without friction and 

therefore is possible to mix and apply reactive 2K materials without any problem. In comparison with traditional 2K piston 

and bellows pumps, Cobra 2K ensures drastic reduction in solvent consumption and in maintenance costs. 

Flexibility 

The innovative cooling system of 

the fluid section maintains a 

constant temperature, an 

important feature when working 

with strongly reactive materials 

such as polyester. 

Reliability 

Extremely durable diaphragms ensure 

high reliability and very low maintenance. 

Environmentally friendly 

The optimized fluid section achieves a 

considerable reduction in solvent use 

during flushing. 

Economical operation 

Solvent use is dramatically reduced 

during flushing due to the smaller size of 

the fluid section. 

A perfect solution for reactive materials 

The Cobra 2K is the first high pressure 

diaphragm pump without packing. This 

makes it ideal for the low-friction processing 

of highly sensitive paints. 

186 


Cobra 2K 

Cobra 2K 



Polyester 


Wood industry 



Kitchen industry 




Consistal 

Stainless steel 1.4104 


Pump ratio 

Hose connection, paint section 



Air inlet 





Fixed mixing ratio 


Weight 


Material pH 



BASIC UNITS 

Description 

Cobra 2K on trolley 

Cobra 2K on wall bracket 

Cobra 2K on base frame 

± 10% 

40 :1 

G 1/4" 

10 - 80 °C, 50.0 - 176.0 °F 

0,3 – 0,6 MPa, 2,5 – 6,0 

bar, 36 – 87 PSI 

G 1/2" 

25,0 MPa, 250 bar, 

3626 PSI 

200 DS/min 

10 cm³/DS, 0,61 in³/DH 

1:1 

10 – 60 °C, 50 – 140 °F 

36,0 kg, 79.4 lb 

74 dB(A) 

3,5 – 9,0 pH 

± 10 ° 

13 mm, 0.5 in 

Item no. 

U850.00C 

U850.00M 

U850.00S 

Feeding 



187

WAGNER Application Technology 

Perfect application 

The list of objects coated with WAGNER guns stretches from heavy lorry axles right up to children’s toys, from 

exclusive pens right up to cranes. All WAGNER application processes are at the highest technical level. Perfect 

coating results at the same time as the greatest possible application efficiency in the widest range ofapplications 

and with a variety of different materials, are the result of years of development 

Content 

Manual guns Page 192 

Air atomization Page 192 

AirCoat Page 212 

Airless Page 226 

Electrostatic Page 236 

Automatic guns Page 262 

Air atomization Page 262 

AirCoat Page 278 

Airless Page 286 

Electrostatic Page 296 

EvoBell Page 316 


189

WAGNER application technologies 

Feeding Mixing Applying 

Control 

Moving 

Booths 

All WAGNER application processes are based on highly advanced technologies. Perfect coating results with a high 

application efficiency, in a wide range of different applications and materials, are the result of many years of development 

work and extensive practical experience. 

Air atomization 

During air atomization, the atomization air flows out of a ring-shaped opening 

formed by a bore in the atomizer head (air cap) and the paint nozzle positioned 

centrically within it. The spray jet shape is controlled by flat jet (horn air) 

bores. 

SupraCoat 

WAGNER SupraCoat is based on HVLP technology. The low kinetic energy of 

the paint particles generates a very well-defined spray jet with very little overspray. 

With its optimized design, the SupraCoat gun produces an excellent 

surface finish and achieves an application efficiency of up to 85 %. 

AirCoat 

The AirCoat process is a combination of Airless and air atomization. It achieves 

an excellent surface finish, a high degree of efficiency and a high atomization 

power. A material pressure above approx. 60 bar (depending on the material)is 

generated by a piston or high pressure diaphragm pump. 

Airless 

The Airless process is an airless atomizing paint spray method. The material 

pressure can be regulated and reaches up to 530 bar. This is necessary for the 

atomization process and large quantities of material can be atomized. 

Electrostatic 

The paint particles are charged with a negative potential. The workpiece itself 

is grounded. The resulting force field draws the paint particles out of the workpiece, 

resulting in the so-called wrap-around effect. The atomization of the 

material can be achieved by means of the air atomizing process or AirCoat. 

High-speed rotary atomisers 

In this process, the paint to be atomized is directed into the rotating bell 

through a valve block and a material pipe. This process can achieve application 

efficiencies of over 90%, depending on the particular workpiece. 

190 


Selection Chart WAGNER application technology 

The selection table supports you in finding the perfect air atomizing gun from WAGNER. If you have further questions, 

please contact your WAGNER specialist. 

Feeding 

Application technologies 

Airspray High 

pressure 

Airspray 

Med. pressure 

Airspray 

Low pressure 

Airspray 

SupraCoat 

Without electrostatic 

AirCoat 

Airless 

ESTA Airspray 

ESTA AirCoat 

Evobell 

With electrostatic 

Mixing 

Transfer efficiency 

low 

medium 

high 

extremly high 

Surface quality 

functional 

decorative 

top finish 

Film thickness 

very thin 

thin 

medium 

thick 

Working speed 

slow 

medium 

fast 

very fast 

Material of object 

plastic 

metal 

wood 

Pump 

pressure pot 

1:1 DD pumps (Zip) 

Cobra 

IceBreaker & EvoMotion HP pumps 

IceBreaker LP pumps 

Technologies 

manual 

automatic 

Max. viscosity 

thin [0 - 15] 

medium [16 - 30] 

thick [31 - 60] 

very thick [61 - 100] 

extremly thick [> 101] 

Legend 




Booths Moving Control Applying 


191

Air atomization manual guns 



Control 

Moving 

Booths 

You can use WALTHER PILOT guns to spray practically all coating materials. These include not only paints and lacquers 

but also adhesives, sealants and separating agents. The guns can be used within almost all industry and handcraftsegments. 

In order to guarantee the highest quality and to save expensive coating material, WALHTER PILOT spray guns 

are usually available with a large variety of nozzle sizes. All guns are available as medium pressure, HVLP or HVLP Plus 

version. This guarantees extremely high transfer efficiency. So why not judge us by our results: the sprayingquality, the 

material savings and our long-term contribution to environmental protection. Last but not least: weguarantee a parts 

availability for 10 years. 

Quality - „Made in Germany“ 

High precision air cap tech-nology for 

exceptionally fine atomization and high 

transfer efficiency. 

Perfect handling 

The guns stand out for their low weight, 

ergonomically designed body and robust 

construction. 

Adjustability 

All hand-held spray guns are available for 

connection to material supply systems by 

means of pressure tank or pump. 

Flexibility 

Round-to-flat jet inifinitely variable, air 

volume regula-tion, material volume 

regu-lation. 

Large assortment of products 

- High-end gun models for FineFinish 

applications (PILOT Premium, PILOT Maxi) 

- Economical standard model for all common 

spraying tasks (PILOT Trend, PILOT III F) 

- Compact spray gun models (PILOT Mini) 

192 



Selection table for air atomizing hand guns 

The selection table supports you in finding the perfect manual air atomizing gun from WAGNER. If you have further 

questions, please contact your WAGNER specialist. 

Feeding 


manual guns 

PILOT Premium 

PILOT Trend 

PILOT Maxi 

PILOT Mini 

PILOT III F 

Mixing 

Gun Body Surface 

chrome-plated 

nickel-plated 

plastics 

PTFE 

Pressure Range 

conventional 

HVLP plus 

MP 

HVLP 

Material Connection 

material connection 

gravity cup 

Size Gravity Cup 

125 ml 

450 ml 

600 ml 

Specification Gravity Cup 

with sieve insert 

standard 

asymmetric 

Wetted Parts 

stainless steel 

aluminum 

Nozzles 

available nozzle sizes 0,3...3,5mm 0,5...2,5mm 0,3...2,5mm 0,3...2,2mm 0,5...3,5mm 

Legend 

available 

not available 



193


PILOT Mini 


Control 

Moving 

Booths 


Decorative work 

Pattern making 

Toy industry 

Precision engineering 

Sign writing 

Release agent coating 

Car body coating 

Touching up 

Ceramic coating 

Wood industry 


II 2 G c T 6 


Material pressure 0,8 MPa, 8 bar, 116 PSI 

Operating temperature 43 °C, 109.4 °F 

Weight 

295 g, 0.65 lb 


PILOT Mini with nozzle insert upon choice 

User manual 


Choose between the following versions: conventional 

spray gun – medium-pressure spray gun 

Choose between the gravity-feed cup version and the 

version for material connection to pressure tanks or 

pumps 

Determine the required nozzle size 

194 



PILOT Mini 

Product variants - conventional atomization 

Mixing 

Feeding 

Type of material 

connec tion 

Weight 


Gravity cup 

Item 

Item no. 

Pilot Mini V1015 02 3 

Gun model 

Gravity cup 1 

Paint connection 2 

Nozzle diameter 

Nozzle size 0,5 mm 0 5 








SERVICE SETS 

Material connection 

295 g, 0.65 lb 295 g, 0.65 lb 

Item Repair kit 

Pilot Mini Gravity cup 

Pilot Mini Paint connection 

Item no. 

V16098NA- 

V16152NA- 










3 

3 



195


PILOT Mini 


Control 

Moving 

Booths 

Product variants - Medium pressure 


connec tion 

Weight 


Gravity cup 

Item 

Item no. 

PILOT Mini MD V1014 02 3 

Gun model 

Gravity cup 1 



Nozzle size 0.5 mm 0 5 








SERVICE SETS 


295 g, 0.65 lb 295 g, 0.65 lb 


Item no. 

Pilot Mini-MD Gravity cup V16141NA- 

Pilot Mini-MD Paint connection V16142NA- 










3 

3 

196 



PILOT Maxi 



spray gun – medium-pressure spray gun – HVLP spray 

gun 





Feeding 

Mixing 


Painting businesses 



Motor vehicle industry 



Exhibition construction 


Food industry 

Pharmaceutical industry 


II 2 G c T 6 




Weight 

440 g, 0.97 lb 


PILOT Maxi with nozzle insert upon choice 

User manual 



197


PILOT Maxi 


Control 

Moving 

Booths 



connec tion 


Gravity cup 

Item 

Item no. 

Pilot Maxi V1161 03 3 

Gun model 

Gravity cup 3 














SERVICE SETS 



Pilot Maxi Gravity cup 

Pilot Maxi Paint connection 

Item no. 

V1661303- 

V1661403- 













3 

3 

198 



PILOT Maxi 


Mixing 

Feeding 


connec tion 


Gravity cup 

Item 

Item no. 

PILOT Maxi MD V1161 05 3 

Gun model 

Gravity cup 5 














SERVICE SETS 



Pilot Maxi-MD Gravity cup 

Pilot Maxi-MD Paint connection 

Item no. 

V1661504- 

V1661604- 













3 

3 



199


PILOT Maxi 


Control 

Moving 

Booths 

Product variants - Low pressure-HVLP 


connec tion 


Gravity cup 

Item 

Item no. 

PILOT Maxi ND V1163 04 3 

Gun model 

Gravity cup 3 














SERVICE SETS 



Item no. 

Pilot Maxi-ND Gravity cup V1663304- 

Pilot Maxi-ND Paint connection V1663404- 













3 

3 

200 



PILOT Premium 



spray gun – HVLPPlus spray gun – HVLP spray gun 





Mixing 

Feeding 








Exhibition construction 


Food industry 



II 2 G c T 6 





PILOT Premium with nozzle insert upon choice 

User manual 



201


PILOT Premium 


Control 

Moving 

Booths 



connec tion 

Weight 


Gravity cup 

Item 

Item no. 

Pilot Premium V1070 03 3 

Gun model 

Gravity cup 1 













SERVICE SETS 


470 g, 1.04 lb 490 g, 1.08 lb 


Pilot Premium Gravity cup 

Pilot Premium Paint connect. 

Item no. 

V1610701- 

V1610702- 












3 

3 

202 



PILOT Premium 

Product variants - HVLP Plus 

Mixing 

Feeding 


connec tion 

Weight 


Gravity cup 

Item 

Item no. 

Pilot Premium HVLP Plus V1070 03 3 

Gun model 

Gravity cup 3 













SERVICE SETS 



Item no. 

Pilot Premium HVLP Plus Gra. cup V1610703- 

Pilot Premium HVLP Plus Paintco. V1610704- 












3 

3 



203


PILOT Premium 


Control 

Moving 

Booths 

Product variants - HVLP 


connec tion 

Weight 


Gravity cup 

Description 

Item no. 

Pilot Premium-LP V1070 03 3 

Gun model 

Gravity cup 3 













SERVICE SETS 



Pilot Premium-ND Gravity cup 

Pilot Premium-ND Paint connection 

Item no. 

V1610705- 

V1610706- 












3 

3 

204 



PILOT III F 








Feeding 

Mixing 




Building industry 


Wood-working industry 

Trade fair construction 





II 2 G c T 6 




Weight 

590 g, 1.30 lb 


PILOT III F with nozzle insert upon choice 

User manual 



205


PILOT III F 


Control 

Moving 

Booths 



connec tion 


Gravity cup 

Item 

Item no. 

Pilot III F V1030 02 3 

Gun model 

Gravity cup 1 













SERVICE SETS 



Item no. 

Pilot III F V1600302- 3 












206 



PILOT III F 


Feeding 

Mixing 


connec tion 


Gravity cup 

Item 

Item no. 

Pilot III F-MP V1031 02 3 

Gun model 

Gravity cup 0 











SERVICE SETS 


Item 

Item no. 

Pilot III F-MP V1600305- 3 












207


PILOT Trend 


Control 

Moving 

Booths 





Wood-working industry 

Trade fair construction 





II 2 G c T 6 




Weight 

438 g, 0.97 lb 


PILOT Trend with nozzle insert upon choice 

User manual 








208 



PILOT Trend 


Mixing 

Feeding 


connec tion 


Gravity cup 

Item 

Item no. 

Pilot Trend V1060 03 3 

Gun model 

Gravity cup 1 











SERVICE SETS 



Pilot Trend Gravity cup 

Pilot Trend Paint connection 

Item no. 

V1606003- 

V1606203- 










3 

3 



209


PILOT Trend 


Control 

Moving 

Booths 



connec tion 


Gravity cup 

Description 

Item no. 

Pilot Trend-MD V1061 04 3 

Gun model 

Gravity cup 1 











SERVICE SETS 



Item no. 

Pilot Trend-MD Gravity cup V1606104- 

Pilot Trend-MD Paint connection V1606304- 










3 

3 

210 


AirCoat manual guns 

Notes 


Mixing 

Feeding 


211




Control 

Moving 

Booths 

Designing a gun with optimal ergonomics for a wide range of different users was the goal behind the development of 

this unique gun series with two different gun sizes. The result: AirCoat guns GM 4100AC and GM 4600AC. Both AirCoat 

guns were designed for operating comfort and ergonomics. The gun is lighter and requires less trigger and holding 

force, making it even easier to handle and reducing fatigue during operation. The new Wagner air guidance system 

generates improved atomization results in every application. The reduced atomization pressure creates an extremely 

soft spraying pattern. 

Best atomization 

The new AirCoat atomization 

provides a softer and smoother 

spray pattern. Due to the new air 

cap design, the material pressure 

is reduced and the spray pattern 

becomes more homogenous. 

Perfect coating results 

The new WAGNER air guidance system 

achieves optimal atomization results in every 

application. The reduced material pressure 

creates an extremely soft spraying pattern. 

Ultralight 

The GM 4100AC is the lightest AirCoat 

gun on the market. In addition, the GM 

4600AC is impressively low-weight as 

well at only 526g. 

High process reliability 

The welded housing is highly reliable, 

even under the roughest of production 

conditions. 

Optimal ergonomics 

With two different gun sizes that accommodate 

different users and low trigger and 

holding forces, these guns are notable for 

their fatigue-free handling. 

212 



GM 4100AC 


Stains 

Textured paints 

Clear coats 

Solvent- and waterbased paints 

2K materials 

High solids 

UV paints 


Wood industry 







II 2 G X 






POM 

PTFE 

FPM 

PA 


Material Anschluss 





Weight 


Length 

Height 


GM 4100AC 

Edge filter 100 meshes 


User manual 


NPSM 1/4" 

55 °C, 131.0 °F 

0,0 – 0,8 MPa, 0,0 – 8,0 bar, 

0 – 116 PSI 

G 1/4" 

5 – 40 °C, 41.0 – 104.0 °F 

0,4 kg, 1.0 lb 

82 dB(A) 

173,0 mm, 6.8 in 

206 mm, 8.1 in 

Select the gun type. 

Determine which max. material pressure is required. 

Select the desired nozzle system and air cap. 

Feeding 

Mixing 



213


GM 4100AC 


Control 

Moving 

Booths 


Model 


Item no. 


Item 

Item no. 

GM 4100AC 0394010 - 


160 bar 1 

250 bar 2 

Air cap 

Low-viscosity materials (red) 1 

High-viscosity materials (blue) 2 

Nozzles 

No nozzle 0 0 0 

Nozzle size (see nozzle table) e.g. 4 1 1 


GM 4100AC 

GM 4100AC 

160 bar, 2321 PSI 250 bar, 3626 PSI 

394002 394012 

214 



GM 4100AC 

SERVICE SETS 

Service kit GM4100AC 394940 

SPRAYPACKS 

GM 4100AC - 11000 



2302515 

394002 

2313494 

Feeding 

GM 4100AC - 12000 


Air cap HV plus (blau / GM 4x00AC) 

2302516 

394002 

2313497 

Mixing 

GM 4100AC - 21000 



GM 4100AC - 22000 



2302513 

394012 

2313494 

2302514 

394012 

2313497 



215


GM 4600AC 


Control 

Moving 

Booths 


Stains 


Clear coats 


2K materials 


UV paints 


Wood industry 







II 2 G X 






POM 

PTFE 

FPM 

PA 







Weight 


Length 

Height 


GM 4600AC 


User manual 

Edge filter 100 mesh 


NPSM 1/4" 

55 °C, 131.0 °F 

0,0 – 0,8 MPa, 0,0 – 8,0 bar, 

0 – 116 PSI 

G 1/4" 

5 – 40 °C, 41.0 – 104.0 °F 

0,5 kg, 1.2 lb 

82 dB(A) 

173,0 mm, 6.8 in 

216 mm, 8.5 in 




216 



GM 4600AC 


Mixing 

Feeding 

Model 


Item no. 


Item 

Item no. 

GM 4600AC 0394020 - 


160 bar 1 

250 bar 2 

Air cap 

Low-viscosity materials (red) 1 

High-viscosity materials (blue) 2 

Nozzles 

No nozzle 0 0 0 



GM 4600AC 

GM 4600AC 

160 bar, 2321 PSI 250 bar, 3626 PSI 

394004 394014 



217



Control 

Moving 

Booths 

GM 4600AC 

SERVICE SETS 

Service kit GM4600AC/ GM4700AC 394941 

SPRAYPACKS 

GM 4600AC - 11000 



GM 4600AC - 12000 



GM 4600AC - 21000 



GM 4600AC - 22000 



2302519 

394004 

2313494 

2302520 

394004 

2313497 

2301745 

394014 

2313494 

2302518 

394014 

2313497 

218 




Stains 


Clear coats 


2K materials 


UV paints 


Wood industry 







II 2 G X 






POM 

PTFE 

FPM 

PA 








Weight 


Length 

Height 


GM 4600AC H 


User manual 

Disk filter, 100 mesh 





BASIC UNITS 

Description 

Item no. 

GM 4600AC 25MPa NPSM1/4" 2303491 

SERVICE SETS 

25,0 MPa, 250 bar, 3626 PSI 

NPSM 1/4" 

80 °C, 176.0 °F 

0,0 – 0,8 MPa, 0,0 – 8,0 bar, 

0 – 116 PSI 

G 1/4" 

5 – 40 °C, 41.0 – 104.0 °F 

0,5 kg, 1.2 lb 

82 dB(A) 

173,0 mm, 6.8 in 

216 mm, 8.5 in 

Service kit GM4600AC/ GM4700AC 394941 

GM 4600AC-H 

Feeding 

Mixing 



219


AirCoat manual guns - Accessories 


Control 

Moving 

Booths 

1 8 

2 4 

5 

9 

3 

6 

7 

220 




1 

2 

3 

4 

5 

6 

7 

8 

Aircap 



Air cap LA plus (bronze / GM 4x00AC) 

Nozzles - flat jet 

ACF 3000 (see nozzle chart) 

Round spray nozzle holder 

ROUND JET NOZZLE ADAPTER 

Nozzle - round jet 

Nozzle insert R11 












Filter 

Gap-filter insert GM4000-60 M/cm 



Insert filter white 

Insert filter red 

Insert filter yellow 

Insert filter green 

Inline filter insert red-200-10pcs 

Inline filter insert yellow-100-10pcs 

Inline filter insert white-50-10pcs 

Inline filter insert green-30-10pcs 







Swivel 

Fitting-SJM-GM4100AC-1/4"NPS 

SJA-MF-G1/4"-G1/4"-PN15-brass 

Swivel joint kit-GM4100AC 

Swivel joint kit-GM4600AC 

Fitting-SJM-GM4600AC-1/4"NPS 

Nozzle extensions 

Nozzle extension AC 300 

GM 4100AC GM 4600AC GM 4600AC-H 

2313497 2313497 2313497 

2313494 2313494 2313494 

2313498 2313498 2313498 

379xxx 379xxx 379xxx 

394180 394180 394180 

132720 132720 132720 

132721 132721 132721 

132722 132722 132722 

132723 132723 132723 

132724 132724 132724 

132725 132725 132725 

132726 132726 132726 

132727 132727 132727 

132728 132728 132728 

132729 132729 132729 

132730 132730 132730 

132731 132731 132731 

3204604 - - 

3204605 - - 

9999002 - - 

- 34377 34377 

- 34383 34383 

- 43235 43235 

- 89323 89323 

- 97022 97022 

- 97023 97023 

- 97024 97024 

- 97025 97025 

2309706 2309706 2309706 

2302379 2302379 2302379 

2309634 2309634 2309634 

2309635 2309635 2309635 

2309705 2309705 2309705 

394926 - - 

364938 364938 364938 

394931 - - 

- 394933 394933 

- 394928 394928 

394090 394090 394090 

Feeding 

Mixing 



221




Control 

Moving 

Booths 

8 

9 



Gun flush box 

GFB for GM 4100 AC 

GFB for GM 4600 AC 


Part-No. 379xxx 

Nozzle Chart | ACF 3000 

394091 394091 394091 

2308814 - - 

- 377174 377174 

To identify the part number of a nozzle, please use the number in 

the chart and replace the xxx. Example: to order a 411 nozzle use 

the part no.: 379411 

Size Spray angle Material filter (in mesh) Bore Material flow* 

10° 20° 30° 40° 50° 60° 80° Edge filter Gun filter inch (mm) l/min (gal/min) 

07 107 207 407 

0.007 (0.18) 0.23 (0.061) 

09 209 309 409 509 609 0.009 (0.23) 0.26 (0.069) 

11 111 211 311 411 511 611 811 

13 113 213 313 413 513 613 813 

200 

100 

200 

150 

100 

0.011 (0.28) 0.38 (0.100) 

0.013 (0.33) 0.55 (0.145) 

15 115 215 315 415 515 615 815 0.015 (0.38) 0.75 (0.198) 

17 217 317 417 517 617 817 

19 219 319 419 519 619 819 

60 

50 

0.017 (0.43) 0.96 (0.254) 

0.019 (0.48) 1.20 (0.317) 

21 221 421 521 621 821 0.021 (0.53) 1.45 (0.383) 

23 423 623 823 0.023 (0.58) 1.79 (0.473) 

55 

(2.17) 

100 

(3.94) 

145 

(5.71) 

195 

(7.68) 

250 

(9.84) 

Average spray width mm (inch)** 

300 

(11.81) 

400 

(15.75) 

* Measured with water at 100 bar 

** Measured with 110 bar (1595 psi), 30 cm (11.81 inch) distance, 

lacquer 56DIN-4s 

222 



Notes 


Mixing 

Feeding 


223


Notes 


Control 

Moving 

Booths 

224 


Airless manual guns 

Notes 


Mixing 

Feeding 


225




Control 

Moving 

Booths 

WAGNER manual guns are designed to be ergonomic, to allow the user to work without fatigue. The low holding force 

for the trigger and an ergonomically designed pistol grip satisfy this ergonomic requirement. Making the material 

wetted parts in stainless steel allows water-based paints and other critical materials to be applied. 

Optimal configuration 

With three different nozzle variants, 

you always have the right 

configuration at hand. 


The Airless guns are available as a 

270 bar and 530 bar variant. Three 

different nozzle types can be used 

for a wide range of applications. 

Perfect handling 

The integrated swivel joint and low 

trigger and holding forces make for 

fatigue-free handling. 

Excellent flow characteristics 

Excellent flow characteristics due to 

the absence of a spring in the material 

section. 

Very high reliability 

All parts that come into contact with the 

material are made of stainless steel. This 

makes it possible to process water-based 

paints and other critical materials. In 

addition, the material filter integrated in 

the handle guarantees optimal process 

reliability. 

226 




Nozzle holder thread 





Weight 


Length 

Height 

AG 14 

F-Gewinde (11/16 - 16 UN/2A) 

27,0 MPa, 270 bar, 3916 PSI 

NPS 1/4" 

43 °C, 109.4 °F 

5 – 40 °C, 41.0 – 104.0 °F 

590 g, 1.30 lb 

81 dB(A) 

125,0 mm, 4.9 in 

225 mm, 8.9 in 

Feeding 

Mixing 


Filler 


Latex paints 

Mica paints 

Zinc 

Large surface painting 



Automotive industry 



Wood industry 


II 2 G X 




UHMW-PE 

Nylon 

Urethane 


AG 14 

User manual 



Select the connection thread of the gun. 

Determine which nozzle is required. 

Check whether the red gun filter fits your nozzle 

(seenozzle table). 

If the red gun filter does not fit, order the required 

filter. 

BASIC UNITS 

Nozzle holder 

Item no. 

Wagner Tip 257015 

Standard Tip 257017 

Profi Tip 2305433 

SERVICE SETS 

Repair kit for 11/16" 

Repair kit for 11/16" 1 hole 

502143 

502149 



227



Control 

Moving 

Booths 

G 15 



Fire retardant paints 

Zinc 











II 2 G X 



Aluminum 

Teflon 








Weight 


Length 

Height 


G 15 

User manual 








filter. 

BASIC UNITS 

Nozzle holder 

Item no. 


Wagner Tip 347011 

Profi Tip HP 347012 

SERVICE SETS 

Service kit G-15 

F-Gewinde (11/16 - 16 UN/2A) 

53,0 MPa, 530 bar, 7687 PSI 

NPS 1/4" 

43 °C, 109.4 °F 

5 – 40 °C, 41.0 – 104.0 °F 

600 g, 1.32 lb 

85 dB(A) 

110,0 mm, 4.3 in 

225 mm, 8.9 in 

347707 

228 









Weight 


Length 

Height 

G 15H 

F-Gewinde (11/16 - 16 UN/2A) 

53,0 MPa, 530 bar, 7687 PSI 

NPS 1/4" 

80 °C, 176.0 °F 

5 – 40 °C, 41.0 – 104.0 °F 

820 g, 1.81 lb 

85 dB(A) 

110,0 mm, 4.3 in 

225 mm, 8.9 in 

Feeding 

Mixing 



Fire retardant paints 

Zinc 











II 2 G X 



Aluminum 

Teflon 



G 15H 

User manual 








filter. 

BASIC UNITS 

Nozzle holder 

Item no. 


SERVICE SETS 

Service kit G-15H 

347715 



229


Airless manual guns - Accessories 


Control 

Moving 

Booths 

1 

8 

4 

2 3 6 7 

5 

230 




1 

2 

3 

4 

5 

6 

7 

Nozzle holder 

Contact guard assy. 

Wagner Tip "F" retainer 

Wagner Profi Tip "F" reversing switch 



Standard Nozzle (see nozzle chart) 

Wagner Tip 

Wagner Profi Tip HP (see nozzle chart) 

Nozzles - adjustable 

Adjustable fan tip 20 















Filter 

Insert filter white 

Insert filter red 

Insert filter yellow 

Insert filter green 

Inline filter insert red-200-10pcs 

Inline filter insert yellow-100-10pcs 

Inline filter insert white-50-10pcs 

Inline filter insert green-30-10pcs 


Tip ext. assy. 15cm 

Tip ext. assy.30cm 



Tip extension assy. 1m 

Tip extension assy. 2m 

Tip extension assy.3m 

Pre-atomizer 

Pre-atomizer tip hv10 with gasket 




AG 14 G 15 G 15H 

335209 335209 335209 

1088001 1088001 1088001 

1006001 - - 

1006003 1006003 1006003 

90xxx 90xxx 90xxx 

1088xxx 1088xxx 1088xxx 

1006xxx 1006xxx 1006xxx 

999053 - - 

999054 - - 

999055 - - 

999056 - - 

999057 - - 

9984573 - - 

9984583 - - 

9984573-10 - - 

9984573-15 - - 

9984573-20 - - 

- 9984421 9984421 

- 9987117 9987117 

- 9987118 9987118 

- 367561 367561 

34377 34377 34377 

34383 34383 34383 

43235 43235 43235 

89323 89323 89323 

97022 97022 97022 

97023 97023 97023 

97024 97024 97024 

97025 97025 97025 

999320 - - 

999321 - - 

999322 - - 

999323 - - 

96015 - - 

96016 - - 

96017 - - 

999221 999221 999221 

999222 999222 999222 

999223 999223 999223 

999224 999224 999224 

Feeding 

Mixing 



231




Control 

Moving 

Booths 

7 

9 

Pre-atomizer 





Gun flush box 

GFB for AG14 

GFB for AG09, G08, G12, G15 

999225 999225 999225 

999226 999226 999226 

999227 999227 999227 

999220 999220 999220 

377167 - - 

- 377165 377165 

232 





Nozzle Chart | Standard Tip 




Feeding 

Size Spray angle Material filter Bore Material flow* 

10° 20° 30° 40° 50° 60° 70° 80° (in mesh) inch (mm) l/min (gal/min) 

07*** 407 507 

0.007 (0.18) 0.23 (0.061) 

09*** 209 309 409 509 609 0.009 (0.23) 0.26 (0.069) 

11 111 211 311 411 511 611 0.011 (0.28) 0.38 (0.100) 

13 113 213 313 413 513 613 813 

0.013 (0.33) 0.55 (0.145) 

15 115 215 315 415 515 615 715 815 0.015 (0.38) 0.75 (0.198) 

17 217 317 417 517 617 717 0.017 (0.43) 0.96 (0.254) 

19 219 319 419 519 619 719 819 

0.019 (0.48) 1.20 (0.317) 

21 221 421 521 621 821 0.021 (0.53) 1.45 (0.383) 

23 223 423 523 623 723 823 0.023 (0.58) 1.62 (0.428) 

25 225 425 525 625 825 0.025 (0.64) 1.92 (0.507) 

27 227 427 527 627 827 

0.027 (0.69) 2.25 (0.594) 

29 629 0.029 (0.75) 2.57 (0.679) 

31 231 431 531 631 0.031 (0.79) 2.95 (0.779) 

33 433 0.033 (0.83) 3.35 (0.885) 

35 235 435 535 635 0.035 (0.90) 3.80 (1.004) 

39 839 0.039 (0.99) 4.31 (1.139) 

43 243 543 0.043 (1.10) 5.89 (1.556) 

52 552 0.052 (1.30) 6.14 (1.622) 

51 

(2.0) 

104 

(4.0) 

152 

(6.0) 

203 

(8.0) 

254 

(10.0) 

305 

(12.0) 

Average spray width (inch)** 

356 

(14.0) 

406 

(16.0) 

200 

100 

50 

30 




*** Average spray width may vary 

Mixing 



233



Nozzle Chart | Wagner Tip 


Control 

Moving 

Booths 







07*** 407 

0.007 (0.18) 0.23 (0.061) 

09*** 209 309 409 509 609 0.009 (0.23) 0.26 (0.069) 

11 111 211 311 411 511 611 0.011 (0.28) 0.38 (0.100) 

13 113 213 313 413 513 613 813 

0.013 (0.33) 0.55 (0.145) 

15 115 215 315 415 515 615 715 815 0.015 (0.38) 0.75 (0.198) 

17 217 317 417 517 617 717 0.017 (0.43) 0.96 (0.254) 

19 219 319 419 519 619 719 819 

0.019 (0.48) 1.20 (0.317) 

21 221 421 521 621 821 0.021 (0.53) 1.45 (0.383) 

23 223 423 523 623 723 823 0.023 (0.58) 1.62 (0.428) 

25 225 425 525 625 825 0.025 (0.64) 1.92 (0.507) 

27 227 427 527 627 827 

0.027 (0.69) 2.25 (0.594) 

29 629 0.029 (0.75) 2.57 (0.679) 

31 231 431 531 631 0.031 (0.79) 2.95 (0.779) 

33 433 0.033 (0.83) 3.35 (0.885) 

35 235 435 535 635 0.035 (0.90) 3.80 (1.004) 

43 243 543 0.043 (1.10) 5.89 (1.556) 

52 552 0.052 (1.30) 6.14 (1.622) 

51 

(2.0) 

104 

(4.0) 

152 

(6.0) 

203 

(8.0) 

254 

(10.0) 

305 

(12.0) 


356 

(14.0) 

406 

(16.0) 

200 

100 

50 

30 





234 





Nozzle Chart | Wagner Profi Tip HD 




Feeding 



07*** 407 

0.007 (0.18) 0.23 (0.061) 

09*** 209 309 409 509 609 0.009 (0.23) 0.26 (0.069) 

11 111 211 311 411 511 611 0.011 (0.28) 0.38 (0.100) 

13 113 213 313 413 513 613 813 

0.013 (0.33) 0.55 (0.145) 

15 115 215 315 415 515 615 715 815 0.015 (0.38) 0.75 (0.198) 

17 217 317 417 517 617 717 0.017 (0.43) 0.96 (0.254) 

19 219 319 419 519 619 719 819 

0.019 (0.48) 1.20 (0.317) 

21 221 421 521 621 821 0.021 (0.53) 1.45 (0.383) 

23 223 423 523 623 723 823 0.023 (0.58) 1.62 (0.428) 

25 225 425 525 625 825 0.025 (0.64) 1.92 (0.507) 

27 227 427 527 627 827 

0.027 (0.69) 2.25 (0.594) 

29 629 0.029 (0.75) 2.57 (0.679) 

31 231 431 531 631 0.031 (0.79) 2.95 (0.779) 

33 433 0.033 (0.83) 3.35 (0.885) 

35 235 435 535 635 0.035 (0.90) 3.80 (1.004) 

43 243 543 0.043 (1.10) 5.89 (1.556) 

52 552 0.052 (1.30) 6.14 (1.622) 

51 

(2.0) 

104 

(4.0) 

152 

(6.0) 

203 

(8.0) 

254 

(10.0) 

305 

(12.0) 


356 

(14.0) 

406 

(16.0) 

200 

100 

50 

30 





Mixing 



235

Electrostatic manual guns 



Control 

Moving 

Booths 

WAGNER electrostatic manual guns have been specially developed for day-to-day painting. Their well-balanced 

ergo nomics, low trigger and holding effort and their low weight offer user-friendly handling and provide optimum 

working comfort. All electrostatic guns for manual application of solventbased paints are explosion protected in 

accor dance with the ATEX guideline. 

Our wide product range enables you to select the perfect gun for your coating requirements. All guns offer erfect 

surface finishing, simple operation, easy nozzle changes and cleaning as well as a good ergonomic design for fatigue- 

free operation. 

High surface quality 

An even spray jet generates a very 

homogenous material application 

with a uniform thickness and thus 

achieves premium coating results. 

Rapid nozzle exchange 

Thanks to the separate nozzle system, 

the nozzle can be changed without 

having to flush the gun. 

Reduction in disposal costs 

Due to the low rate of overspray, spray 

booths need to be cleaned less often. 

This protects people and the environment, 

and reduces waste disposal costs. 

For universal use 

Versions are available for 

processing solvent-based paints. 

Economical 

The wrap-around effect enables the 

simultaneous coating of the front and 

rear sides – with enormous savings in 

materials and time. 

Perfect ergonomics 

The ergonomically shaped handle 

and the low gun weight make the 

guns light and easy to work with. 

236 



GM 2800EA 






1K solvent-based release agents 







Bicycle manufacturers 

Galvanizing plants 


II 2 G EEx0.24 mJ T6 


Output voltage 80,0 kV 

Output current 

100 µA 

Material resistance 50 – 1250 kΩ 

Material pressure 0,0 – 0,8 MPa, 0 – 8 bar, 

0 – 116 PSI 

Material temperature 60 °C, 140.0 °F 

Material connection Ø 10 mm, 0.4 in 

Air inlet pressure 0,0 – 0,8 MPa, 0,0 – 8,0 bar, 

0 – 116 PSI 

Air inlet connection R 1/4" 

Cable length 

11,00 m, 36,1 ft 

Air hose length 8.1 m, 26,6 ft 

Operating temperature 5 – 40 °C, 41.0 – 104.0 °F 

Weight 

600 g, 1.32 lb 

Max. sound level 82 dB(A) 

Length 

355,0 mm, 14.0 in 

Height 

255 mm, 10.0 in 


GM 2800EA 

Hose pack 

Universal wrench 

Air nozzle wrench 

Seal kit 

Hose nipple ø 10 mm; ø 0.39 in; 1/4" 



User manual 


Determine which gun is required and the necessary 

cable length. 

Select the type of nozzle system (round spray or fan 

spray). 

Determine which control unit is required and the 

nozzle size. 

Feeding 

Mixing 



237


GM 2800EA 


Control 

Moving 

Booths 


Description Cable length Item no. 

Spray gun GM2800 EA 11 179037 

Spray gun GM2800 EA 15m Cabel 15 0179047-15 









Description 

Item no. 

GM 2800EA Set 2303810 - 

Nozzle systems 

Fan spray 0,8 mm 1 







Round spray Supra 8 

Cable length 

11 m 1 

15 m 2 

20 m 3 

25 m 4 

30 m 5 

35 m 6 

40 m 7 

45 m 8 

50 m 9 

Control unit 

No 1 

VM 200 2 

VM 2000 3 

Attention: The hose package is not mounted when delivered 

238 



GM 2900EAW 














Output voltage 




Material connection Ø 





Weight 


Length 

Height 


GM 2900EAW 

Hose pack 

User manual 



70,0 kV 

125 µA 

0,0 – 0,8 MPa, 0 – 8 bar, 

0 – 116 PSI 

60 °C, 140.0 °F 

12 mm, 0.5 in 

0,0 – 0,8 MPa, 0,0 – 8,0 bar, 

0 – 116 PSI 

13 mm, 0,5 in 

R 1/4" 

5 – 40 °C, 41.0 – 104.0 °F 

400 g, 0.88 lb 

79 dB(A) 

355,0 mm, 14.0 in 

255 mm, 10.0 in 

The GM 2900EAW works only together with the 

AquaCoat System. 

Select a AquaCoat Spraypack or configurate yourown 


Feeding 

Mixing 



239


GM 2900EAW 


Control 

Moving 

Booths 



Hose pack length Item Item no. 

7.5 m, 24,6 ft Spray gun GM 2900EAW 353861 

10 m, 32,8 ft Spray gun GM 2900EAW (10 m) 353871 



SPRAYPACKS 

Spraypack AquaCoat Airspray LDG20 


Spray gun GM 2900EAW (7.5m) 

Pressure Pot LDG 20 stainless steel, w/o 

Nozzle set 

Spraypack AquaCoat Airspray ZIP52 



DDF Zip52 PF STSS1 

Nozzle set 

Spraypack AquaCoat Airspray EM 5-60S 



Nozzle set 

EvoMotion 5-60 SS PE/T 

353020 

353040 

353861 

V4420160013 

363232 

353021 

353040 

353861 

U551.STSS1 

363232 

353022 

353040 

353861 

363232 

U1S05060P 

240 



Notes 


Mixing 

Feeding 


241


Electrostatic manual guns - Accessories 


Control 

Moving 

Booths 

1 2 

3 

4 

6 

5 

242 




1 

2 

3 

4 

5 

6 

Fan spray atomization 

Nozzle EA 0.8 packed 

Nozzle EAF 1.0 

Nozzle packed EA 1.2 





Nozzle set 0.8 EA/EAW F 


Nozzle set 

Nozzle set 

Nozzle set 

Nozzle set 

Nozzle set 

Air cap EAF 1.2 packed 






Air cap assy. EAF 1.0 



Nozzle set EAF 0.6 

Round spray atomization 

Nozzle insert, Supra, packaged 

Nozzle body supra packed 

Outer nut supra packed 

Nozzle set 

Material hose 

Material hose set EA1 

Air hose 

Air-hose-DN6-G1/4"-8,1m-rubber/PE 

Air hose assy 10m 

Air hose assy 

Gun flush box 

GFB for GM2000/2800 

Extension and control cables 

Extension cable handspraygun 7.5m 

Extension cable handspraygun 10m 







GM 2800EA 

353969 2303640 

353970 353970 

353955 353955 

353956 353956 

353957 353957 

353958 353958 

353959 353959 

363229 363229 

363230 363230 

363231 363231 

363232 363232 

363233 363233 

363234 363234 

363235 363235 

353960 353960 

353961 353961 

353962 353962 

353963 353963 

353964 353964 

353968 2303641 

353973 353973 

2303640 2303640 

2303641 2303641 

363228 363228 

353952 353953 

353965 353965 

353966 353966 

363238 363235 

353701 - 

128510 - 

139101 - 

179249 - 

377161 - 

179228 - 

2307113 - 

2307114 - 

2307116 - 

2307120 - 

2307121 - 

2307122 - 

2307123 - 

GM 2900EAW 

Feeding 

Mixing 



243




Control 

Moving 

Booths 

6 Extension and control cables 



2307124 - 

2307125 - 

244 



GM 2000EAC 










Wood industry 







Material resistance 







Weight 


Length 

Height 


GA 2000EAC 


Nozzle wrench 

Seal kit, valve rod 

Coupling sleeve M16x1.5-NPSM1/4" 

Notice tag 


User manual 


80,0 kV 

100 µA 

150 – 1250 kΩ 

0,0 – 25,0 MPa, 0 – 250 bar, 

0 – 3626 PSI 

M16 x 1.5 

60 °C, 140.0 °F 

0,0 – 0,8 MPa, 0,0 – 8,0 bar, 

0 – 116 PSI 

R 1/4" 

5 – 40 °C, 41.0 – 104.0 °F 

600 g, 1.32 lb 

79 dB(A) 

340,0 mm, 13.4 in 

255 mm, 10.0 in 

Determine the required nozzle size. 

Determine which control unit is required. 

Determine which additional accessories are required, 

e.g. hoses, cables, etc. 

Feeding 

Mixing 



245


GM 2000EAC 


Control 

Moving 

Booths 


Nozzle system Cable length Description Item no. 

Fan spray 11 m, 36,1 ft Spray gun GM 2000EACFB 179014 

Fan spray 15 m, 49,2 ft Spray gun GM 2000EACFB 15mCabel 0179046-15 








Round spray 11 m, 36,1 ft Spray gun GM 2000EACR 179013 

Round spray 15 m, 49,2 ft Spray gun GM 2000EACR 15mCabel 0179045-15 








246 



GM 2000EAC 


Description 

Item no. 

GM 2000EAC Set 2303811 - 


Fan spray (see nozzle table) e.g. 4 1 3 

Round spray (see nozzle table) e.g. R 1 3 

Cable length 

11 m 1 

15 m 2 

20 m 3 

25 m 4 

30 m 5 

35 m 6 

40 m 7 

45 m 8 

50 m 9 

Material- & air hose length 

No 1 

7,5 m 2 

10 m 3 

15 m 4 

20 m 5 

Control unit 

No 1 

VM 200 2 

VM 2000 3 

Attention: The hose package is not mounted when delivered! 

SERVICE SETS 

Spare parts kit EACB 

Service kit, paint channel EAC-B 

Spare parts kit GM2000 EAC 

179198 

179182 

179941 

Feeding 

Mixing 



247


GM 2900EACW 


Control 

Moving 

Booths 







Wood industry 






125 µA 

Material pressure 0,0 – 25,0 MPa, 0 – 250 bar, 

0 – 3626 PSI 

Material Anschluss M 16x1.5 



0 – 116 PSI 

Air inlet connection R 1/4" 



GM 2900EACW 

Hose pack 

User manual 



The GM 2900EACW works only together with the 


Select a AquaCoat Spraypack or configurate yourown 


248 



GM 2900EACW 



Nozzle system Hose pack length Item Item no. 

Fan spray 7,5 m, 24,6 ft Spray gun GM 2900EACW 363960 

Fan spray 10,0 m, 32,8 ft Spray gun GM 2900EACW-F (10 m) 363961 



Round spray 7,5 m, 24,6 ft Spray gun GM 2900EACW-R (7.5 m) 363964 

Round spray 10,0 m, 32,8 ft Spray gun GM 2900EACW-R (10 m) 363965 



Feeding 

Mixing 

SPRAYPACKS 

Spraypack AquaCoat AC EM 20-30S 












363020 

353040 

363960 

367025 

148411 

U6S20030M00 

363021 

353040 

363960 

367103 

367025 

148411 



249




Control 

Moving 

Booths 

1 2 

3 

4 

6 

5 

250 




1 

3 

4 

5 

6 


Brillant (see nozzle chart) 


HP-hose-DN6-PN270-M16x1,5-15m-PA 

HP-hose-DN4-PN270-M16x1.5-7.5m-PA 

HP-hose-DN6-PN270-M16x1,5-10,0m-PA 

Air hose 

Air-hose-DN6-G1/4"-8,1m-rubber/PE 

Air hose assy 10m 

Air hose assy 

Air hose assy NW6; 10m 



Gun flush box 

GFB for GM2000/2800 












GM 2000EAC 

148xxx 

9984507 - 

9984510 - 

9984570 - 

128510 - 

139101 - 

179249 - 

0128510-10 - 

0128510-15 - 

0128510-20 - 

377161 - 

179228 - 

2307113 - 

2307114 - 

2307116 - 

2307120 - 

2307121 - 

2307122 - 

2307123 - 

2307124 - 

2307125 - 

GM 2900EACW 

148xxx 

Feeding 

Mixing 



251



Nozzle Chart | Brillant 


Control 

Moving 

Booths 







07 107 207 407 

0.007 (0.18) 0.23 (0.061) 

09 209 309 409 509 609 0.009 (0.23) 0.26 (0.069) 

11 111 211 311 411 511 611 811 

13 113 213 313 413 513 613 813 

200 

100 

200 

150 

100 

0.011 (0.28) 0.38 (0.100) 

0.013 (0.33) 0.55 (0.145) 

15 115 215 315 415 515 615 815 0.015 (0.38) 0.75 (0.198) 

17 217 317 417 517 617 817 

19 219 319 419 519 619 819 

60 

50 

0.017 (0.43) 0.96 (0.254) 

0.019 (0.48) 1.20 (0.317) 

21 221 421 521 621 821 0.021 (0.53) 1.45 (0.383) 

23 423 623 823 0.023 (0.58) 1.79 (0.473) 

55 

(2.17) 

100 

(3.94) 

145 

(5.71) 

195 

(7.68) 

250 

(9.84) 


300 

(11.81) 

400 

(15.75) 




252 


AquaCoat electrostatic manual 

Notes 


Mixing 

Feeding 


253




Control 

Moving 

Booths 

With the new AquaCoat® system, WAGNER has developed a system, which with its sophisticated technology and 

extensive combination of safety precautions offers optimal protection for the user. AquaCoat offers a high level of 

safety. The central control unit regulates and controls all functions of the AquaCoat® system. During application, 

access to the interior of the device is blocked mechanically. The most important safety systems are present in duplicate, 

thus eliminating a source of danger to the user. 

Easy to maintain 

The guns and hose package are 

centrally attached to permit them to 

be exchanged rapidly and to shorten 

downtimes. A pan insert simplifies 

cleaning of the interior. 

Central control 

A central and user-friendly controller 

controls and monitors all AquaCoat 

functions. 

High level of safety 

The most important safety systems 

are redundant. The central controller 

controls and monitors all functions of 

the AquaCoat system. The interior is 

inaccessible during use. 


A material supply of up to 60 L reduces 

downtime and increases productivity. 

Continuous mixing of the material 

ensures a high surface quality. 

Rapid color change 

The large front opening enables ready 

access to the paint supply and a rapid 

color change. 

254 



AquaCoat 


AquaCoat cabinet 

VM 2900W 

Power cable 

Ground cable 


User manual 

Feeding 


Select the atomization process. 

Determine which Spraypack you require or assemble 

a customized AquaCoat system to meet your needs. 

Mixing 





1K water-based release agents 










Output current 125 µA 

Total capacity 60 l, 15,85 gal(US) 

Length 

600,0 mm, 23.6 in 

Width 

1000 mm, 39.4 in 

Height 

1390 mm, 54.7 in 



255


AquaCoat 


Control 

Moving 

Booths 


Model 

AquaCoat Airspray 

AquaCoat AirCoat 

Atomization process Airspray 

AirCoat 

Max. material pressure 0,8 MPa, 8 bar, 116,0 PSI 25,0 MPa, 250 bar, 3.625,9 PSI 

BASIC UNITS 

Description 

Item no. 

AquaCoat with VM 2900W 353040 

256 



AquaCoat 


Item 

Item no. 

AquaCoat - Airspray 2304604 - 

Pumps/pressure tanks 

LDG 5* 1 

LDG 10* 2 

LDG 20* 3 

MDG 45* 4 

MDG 60* 5 

ZIP 52 6 

EvoMotion 5-60S 7 


Fan spray incl. nozzle set 0,6 1 








Round spray 9 

Agitator 

No 1 

Yes 2 

Level monitor 

No 1 

Yes 2 

Hose pack length 

7,5 m 1 

10 m 2 

15 m 3 

20 m 4 

Insert tank 

No 1 

Yes 2 

Drum cover 

No 1 

Ø 350 mm / 13,79 in 2 

Cart 

No 1 

Yes 2 

Feeding 

Mixing 


Hose holder 

No 1 

Yes 2 

* delivery time on request 


257


AquaCoat 



Control 

Moving 

Booths 

Item 

Item no. 

AquaCoat - AirCoat 0363010 - 

Pumps 


Wildcat 10-70 2 


Puma 15-70 4 

Puma 28-40 5 

Cobra 40-10 6 

Cobra 40-10 on stand 7 




Agitator 

No 1 

Yes 2 

Level monitor 

No 1 

Yes 2 

Hose pack length 

7,5 m 1 

10 m 2 

15 m 3 

20 m 4 

Insert tank/hose holder 

No 1 

Hose holder 2 

Tub insert 3 

Hose holder & tub insert 4 

Drum cover 

No 1 

Ø 350 mm / 13,79 in 2 

High pressure filter/cart 

Filter relief valve combination 1 

High pressure filter 2 

Filter relief valve combination & cart 3 

High pressure filter & cart 4 

* delivery time on request 

258 



AquaCoat 

SPRAYPACKS 

Spraypack AquaCoat Airspray LDG20 



Pressure Pot LDG 20 stainless steel, w/o 

Nozzle set 

Spraypack AquaCoat Airspray ZIP52 



DDF Zip52 PF STSS1 

Nozzle set 

Spraypack AquaCoat Airspray EM 5-60S 



Nozzle set 

EvoMotion 5-60 SS PE/T 

Spraypack AquaCoat AC EM 20-30S 












353020 

353040 

353861 

V4420160013 

363232 

353021 

353040 

353861 

U551.STSS1 

363232 

353022 

353040 

353861 

363232 

U1S05060P 

363020 

353040 

363960 

367025 

148411 

U6S20030M00 

363021 

353040 

363960 

367103 

367025 

148411 

Feeding 

Mixing 



259


AquaCoat 


Control 

Moving 

Booths 

1 

2 

5 

4 

3 

260 



AquaCoat 

1 

2 

3 

4 

5 

Hose holder 

Hose attachment asm 

Base frame 

Base frame asm 

Tub insert 

Insert tank 

Level monitor 

Level-monitoring with horn 

Drum cover 

Drum cap D350 without agitator 

Drum cap D350 with agitator 


353050 353050 

353051 353051 

353052 353052 

353053 353053 

353054 353054 

353055 353055 


Feeding 

Mixing 



261

Air atomization automatic guns 



Control 

Moving 

Booths 

You can use WALTHER PILOT automatic guns to spray practically all coating materials. These include not only paintsand 

lacquers but also adhesives, sealants and separating agents. The guns can be used within almost all industry andhandcraft 

segments. In order to guarantee the highest quality and to save expensive coating material, WALTHER PILOTspray 

guns are usually available with a large variety of nozzle sizes. Guns are also available as medium pressure, HVLP or HVLP 

Plus version. This guarantees extremely high transfer efficiency. So why not judge us by our results: thespraying quality, 

the material savings and our long-term contribution to environmental protection. Last but not least:we guarantee a 

parts availability for 10 years. 

Quality - "Made in Germany" 

High-precision air cap technology 

for exceptionally fine atomization, 

optimum reproducibility and high 

transfer efficiency. 

Make your choice 

Spray guns with internal control (PILOT 

WA 700, 800 as well as PILOT WA XV); 

Spray guns without internal control 

(PILOT WA 400). Other guns are 

available upon request); Spray gun with 

quick-change adapter (PILOT WA 800). 

Reliable 

All material-wetted parts are made of 

stainless steel. Water-based paints and 

aggressive media can be processed 

without problems. 

Large assortment of products 

- High-end gun models for Fine Finish 

applications (PILOT WA 400, WA 700, 

WA 800) 

- Economical standard model for all 

common spraying work (PILOT WA XV) 

- Spray guns for small areas available on 

request 

262 



Selection table for air atomizing automatic guns. 

The selection table supports you in finding the perfect automatic air atomizing gun from WAGNER. If you have further 

questions, please contact your WAGNER specialist. 

Feeding 


automatic guns 

WA 800 

WA 700 

WA 400 

WA 15 (XV) 

Mixing 

Pressure Range 

conventional 

HVLP plus 

MP 

HVLP 

Control 

internal control 

external control 

Specifications 

base plate 

circulation 

Nozzles 

Legend 

nozzle size 0,3 mm 















available 

not available 


263


PILOT WA 400 



Control 

Moving 

Booths 


II 2 G c T 5 



Max. atomizer pressure 


Control air connection 

Atomizer air connection 


Weight 


Control type 


PILOT WA 400 with nozzle insert upon choice 

User manual 


1,0 MPa, 10 bar, 145 PSI 

0,8 MPa, 8 bar, 116 PSI 

G 1/4" 

G 1/8" 

G 1/4" 

80 °C, 176.0 °F 

580 g, 1.28 lb 

86 dB(A) 

External control 


spray gun – medium-pressure spray gun, HVLP 


Item 

Pilot WA 400 

Pilot WA 400 MP 

Pilot WA 400 LP 

Item no. 

V2054 006 

V2055 004 

V2054 203 












3 

3 

3 

264 



Pilot WA 700 


Item 

Pilot WA 700 

Pilot WA 700 HVLP Plus 

Pilot WA 700 HVLP 

Item no. 

V207 0006 

V207 4004 

V207 2003 

3 

3 

3 

Feeding 











Mixing 


II 2 G c T 5 








Weight 


Control type 



User manual 


0,8 MPa, 8 bar, 116 PSI 

0,8 MPa, 8 bar, 116 PSI 

G 1/4" 

G 1/8" 

G 1/4" 

80 °C, 176.0 °F 

729 g, 1.61 lb 

86 dB(A) 

Internal control 


spray gun – HVLP Plus spray gun – HVLP spray gun 




265


PILOT WA 800 



Control 

Moving 

Booths 


II 2 G c T 5 







Weight 


Control type 



User manual 


1,0 MPa, 10 bar, 145 PSI 

0,8 MPa, 8 bar, 116 PSI 

G 1/4" 

G 1/8" 

80 °C, 176.0 °F 

990 g, 2.18 lb 

86 dB(A) 



spray gun – medium-pressure spray gun - HVLP spray 

gun 


Item 

Pilot WA 800 

Pilot WA 800 MP 

Pilot WA 800 LP 

Item no. 

V208 0006 

V208 4004 

V208 2003 












3 

3 

3 

266 



PILOT WA XV 


Item 

Pilot WA XV 

Pilot WA XV ND 

Item No. 

V206 6 203 

V206 7 203 

3 

3 

Feeding 


II 2 G c T 5 








Weight 


Control type 


PILOT WA XV with nozzle insert upon choice 

User manual 


1,0 MPa, 10 bar, 145 PSI 

0,8 MPa, 8 bar, 116 PSI 

G 3/8" 

G 1/4" 

G 1/4" 

80 °C, 176.0 °F 

920 g, 2.03 lb 

86 dB(A) 



spray gun – HVLP spray gun 







Nozzle size 1,3 mm (LP only) 1 3 







Mixing 



267

SupraCoat-automatic guns 



Control 

Moving 

Booths 

WAGNER SupraCoat is based on HVLP technology and in comparison to so-called HVLP plug-in systems and conventional 

air guns offers decisive advantages from all points of view. The low kinetic energy of the paint particles provides 

a very differentiated spray jet with little over spray or turbulence. Due to the optimised design of the SupraCoat gun, an 

excellent surface finish is achieved and paints with higher viscosities can also be applied. 


Quickly adaptable to different 

materials (e.g. water- or solventbased) 

by simply exchanging 

the air cap. 

Excellent surface finish 

The application of HVLP technology 

guarantees a high transfer efficiency 

and perfect coating results. 

Highly versatile 

Internally or externally controlled 

versions, standard and robot base 

plates and a wide range of accessories 

make the gun suitable for universal use. 

Long lifespan 

The diaphragm technology 

ensures a long lifespan coupled 

with rapid switching times. 

Precise material quantity control 

Precise dosing can be achieved by setting 

the needle travel limitation with a digital 

adjustment on the back of the gun. 

Optimum freedom of motion 

The material and air connectors are positioned 

on the rear for maximum flexibility. 

268 



SupraCoat 






Nickel-plated aluminum 

Nickel-plated brass 

UHMW-PE 

Teflon 

FPM 

POM 

Feeding 

Mixing 











Wheel rim coating 

Motor coating 

Gear coating 


Micro corrosion protection 

Leather industry 



II 2 G X 








Packing type 

O-ring material 




GA 3000SC 

Nozzle set 


User manual 


0,8 MPa, 8 bar, 116 PSI 

G 1/4" 

80 °C, 176.0 °F 

0,4 – 0,6 MPa, 4,0 – 6,0 bar, 

58 – 87 PSI 

G 1/8" 

G 1/2'' 

Standard 

FKM 

5 – 40 °C, 41.0 – 104.0 °F 

82 dB(A) 

Determine which gun type is required. 


Determine whether you require material circulation. 

Select the material and air connections. 

Determine which hoses and accessories are required. 



269


SupraCoat 


Control 

Moving 

Booths 

Model 

Control type 

Type of base plate 

Number of guns 

O-ring material 

Packing type 

Length 

Width 

Height 

Weight 


SERVICE SETS - GA 3000SCIC 

SERVICE SETS - GA 3000SCEC 

GA 3000SCIC GA 3000SCEC GA 3000SCEC robot GA 3000SCEC twin 

Internal control External control External control External control 

Standard Standard Robot Robot 

1 1 1 2 

FKM FKM FKM FKM 

Standard Standard Standard Standard 

150 mm, 5,9 in 146 mm, 5,7 in 166 mm, 6,5 in 258 mm, 10,2 in 



912 g, 2,0 lb 933 g, 2,1 lb 1236 g, 2,7 lb 3880 g, 8,6 lb 

Item no. GA 3000SCIC GA 3000SCEC GA 3000SCEC robot GA 3000SCEC twin 

0,30 mm, 0,01 in 

0,50 mm, 0,02 in 

0,80 mm, 0,03 in 

1,00 mm, 0,04 in 

1,25 mm, 0,05 in 

1,60 mm, 0,06 in 

2,00 mm, 0,08 in 

2,50 mm, 0,10 in 

383008 

383001 

383002 

383003 

383004 

383005 

383006 

383007 

383017 

383010 

383011 

383012 

383013 

383014 

383015 

383016 

383027 

383020 

383021 

383022 

383023 

383024 

383025 

383026 

383067 

383060 

383061 

383062 

383063 

383064 

383065 

383066 

Service set GA3000SC IC 

Service set gun body IC assy. 

Service set base plate IC assy. 

383970 

383971 

383972 

Service set GA3000SC EC 

Service set gun body EC assy. 

Service set base plate EC assy. 

Service set base plate SC_TWIN assy. 

Service set AIR VALVE 

383975 

383976 

383977 

383978 

383979 

270 



Notes 


Mixing 

Feeding 


271


SupraCoat-automatic guns - Accessories 


Control 

Moving 

Booths 

1 

2 

4 

3 

5 

6 

272 



SupraCoat-automatic guns - Accessories 

1 

2 

4 

4 

4 

5 

6 

Aircap 

Air cap SC3000 2.00 




Nozzles 

Nozzle SC3000 0.50 set 








Air hose 

SupraCoat hose D20 

Hose blue 

Sealing pin circulation 

Lock pin assy. 

Lock pin assy. UV 

Air hose 

Tube red, D8 

HOSE GREEN 


Connecting kit C D19 

Connecting kit C M24x1.5-d19 

Hose clip M24x1.5-d19 

Mounting accessories 

Holder standard 180 

Holder turnable 

Part-turn valve actuator assy. 

Holder turnable 40/40/5 

Robot adapter Fanuc to ABB 

Robot adapter Fanuc to B&M 

Robot adapter Fanuc to ABB IRB 1400 

Robot adapter Fanuc to ABB D93 

GA 3000SCIC 

GA 3000SCEC 

383920 383920 

383921 383921 

383922 383922 

383923 383923 

383930 383930 

383931 383931 

383932 383932 

383933 383933 

383934 383934 

383935 383935 

383936 383936 

383937 383937 

9999178 9999178 

9987095 9987095 

380923 380923 

380963 380963 

9982063 9982063 

9982077 9982077 

383960 383960 

383961 383961 

383962 383962 

380941 380941 

380942 380942 

380943 380943 

380945 380945 

- 383980 

- 383981 

- 383982 

- 383985 

Feeding 

Mixing 



273


SupraCoat AirCenter 


Control 

Moving 

Booths 


Protection class 

IP 55 

Compressor air temperature 120 °C, 248 °F 


Select the required compressor. 

Determine which accessories are required. 

274 





Feeding 

Mixing 

Item 

Max. number of guns 

Max. air outlet pressure 

Volumetric flow rate 

Motor power 

Max. input frequency 

Input voltage 


Length 

Width 

Height 

Weight 

Item no. 


3000 (50 Hz) 


3000 (60 Hz) 


3200 (1 compressor 

in cabinet) 

4 4 4 8 

0.65 bar 0.58 bar 0.65 bar 0.65 bar 

125 m³/h 147 m³/h 125 m³/h 250 m³/h 

5.5 kW 6.5 kW 5.5 kW 11 kW 

50 Hz 60 Hz 50 Hz 50 Hz 


3400 (2 compressors 

in cabinet) 

200 – 255/346 – 440 V 200 – 277/346 – 480 V 200 – 255/346 – 440 V 200 – 255/346 – 440 V 

25 – 50 Hz 25 – 50 Hz 




88 kg, 194 lb 88 kg, 194 lb 330 kg, 728 lb 460 kg, 1014 lb 

376030 376031 376032 376033 



275


SupraCoat Controller 


Control 

Moving 

Booths 



0 – 145 PSI 

Air inlet connection G 1/2" 

Air outlet connection G 3/4" 

Max. number of guns 1 

Air consumption 400,0 m³/h 

Max. sound level 83 dB(A) 

Width 

130 mm, 5.1 in 

Height 

210 mm, 8.3 in 


Select the controller. 



Description 

Item no. 

SupraCoat Controller 376010 

276 


AirCoat automatic guns 

Notes 


Mixing 

Feeding 


277




Control 

Moving 

Booths 

The innovative WAGNER automatic AirCoat guns employ our brand new AirCoat atomization process to produce the 

finest finishing results ever. These guns meet all market demands - highest flexibility, ultra light weight, compact dimensions 

and new long life packing for high process reliability. 

Fast and constant open-close speed 

Fast trigger speed reduces overspray 

due to closer and more precise trigger 

positions to the workpiece. 

Fixed settings 

The base plate system 

maintains the position and 

all settings for reproduca- 

ble spraying results. 

Long lifetime 

The new long life packing increases the process 

reliability and reduces downtime. With the 

innovative cartridge system, the changing of the 

packing is simplified and takes only minutes! 

Smallest and lightest gun 

The GA 4000AC is the smallest and 

lightest automatic AirCoat gun on the 

market. This provides for mounting 

flexibility and fast movement. 

Wide range of paints 

All wetted parts are in stainless steel. 

So the gun is suitable for virtually any 

kind of paint. 

Best atomization 

The new AirCoat atomization 

provides a softer and smoother 

spray pattern. Due to the new air 

cap design, the material pressure 

is reduced and the spray pattern 

becomes more homogenous. 

High transfer efficiency 

The fine and soft atomization combined 

with a homogenous particle size 

guarantees a high transfer efficiency. 

278 



GA 4000AC 






Shaping air connection 





25,0 MPa, 250 bar, 3626 PSI 

G 1/4" 

80 °C, 176.0 °F 

0,0 – 0,8 MPa, 0,0 – 8,0 bar, 

0 – 116 PSI 

G 1/8'' 

G 1/8" 

G 1/8" 

5 – 40 °C, 41.0 – 104.0 °F 

82 dB(A) 

Feeding 

Mixing 



Top coat paints 

Primers 



Stains 

Clear coats 

Water-based release agents 

Solvent-based release agents 


Wood industry 



Glass coating 

Leather industry 


II 2 G X 




UHMW-PE 

PTFE 

POM 

PA 

EPDM 

GA 4000AC 

User manual 

CE Declaration 


Select the gun type 

Determine the required base plate 

Select the air cap/nozzle 

Determine the material connections 



279


GA 4000AC 


Control 

Moving 

Booths 


Model 

Control type 

Length 

Width 

Height 

Weight 

ORDERING INFORMATION - GA 4000ACIC 

Material connection Description Item no. 

Gun GA 4000ACIC 2312132 

rear Base plate GA 4000ACIC-R 2308810 

side Base plate GA 4000ACIC side con. 2312144 

ORDERING INFORMATION - GA 4000ACEC 

Type of base plate Material connection Description Item no. 

Gun GA 4000ACEC 2312145 

Standard side Base plate GA 4000ACEC side con. 2312146 

Standard rear Base plate GA 4000ACEC-R 2308812 

Robot Base plate GA 4000ACEC-Fanuc Robot 2313677 

SERVICE SETS - GA 4000ACIC 

GA 4000ACIC 


GA 4000ACEC 


129 mm, 5,1 in 115 mm, 4,5 in 

47 mm, 1,9 in 47 mm, 1,9 in 

60 mm, 2,4 in 60 mm, 2,4 in 

678 g, 1,5 lb 637 g, 1,4 lb 

Service-set Baseplate GA 4000ACIC 2314355 

280 



GA 4000AC 

SERVICE SETS - GA 4000ACEC 

Service-set Baseplate GA 4000ACEC 2314356 

SPRAYPACKS 

Set GA 4000ACIC-S 

Gun GA 4000ACIC 

Base plate GA 4000ACIC side con. 

Set GA 4000ACIC-R 

Gun GA 4000ACIC 

Base plate GA 4000ACIC-R 

2313558 

2312132 

2312144 

2313559 

2312132 

2308810 

Feeding 

Mixing 

SPRAYPACKS 

Set GA 4000ACEC-R 

Gun GA 4000ACEC 

Base plate GA 4000ACEC side con. 

2313560 

2312145 

2312146 



281


AirCoat automatic guns - Accessories 


Control 

Moving 

Booths 

1 

2 

3 4 

8 

6 

5 

7 

282 




1 

2 

3 

4 

5 

6 

7 

8 

Aircap 

Air cap HV plus (blue / GA 4000AC) 

Air cap LV plus (red / GA 4000AC) 

Air cap LA plus (bronze / GA 4000AC) 


ACF 3000 (see nozzle chart) 


ROUND JET NOZZLE ADAPTER 















Elbow screw-in socket 

Screw-in socket 


Lock pin assy. 

Lock pin FKM assy. 


Holder standard 180 



Adapter plate Cefla 

Robot adapter Fanuc to ABB 

Robot adapter Fanuc to B&M 

Robot adapter Fanuc to ABB IRB 1400 

Robot adapter Fanuc to ABB D93 




GA 4000ACIC 

2308809 2308809 

2308808 2308808 

2313493 2313493 

379xxx 

GA 4000ACEC 

379xxx 

394180 394180 

132720 132720 

132721 132721 

132722 132722 

132723 132723 

132724 132724 

132725 132725 

132726 132726 

132727 132727 

132728 132728 

132729 132729 

132730 132730 

132731 132731 

2314065 2314065 

350550 350550 

2310534 2310534 

2314064 2314064 

380941 380941 

380942 380942 

380943 380943 

2314079 2314079 

- 383980 

- 383981 

- 383982 

- 383985 

394090 394090 

394091 394091 

Feeding 

Mixing 



283




Control 

Moving 

Booths 


Nozzle Chart | ACF 3000 






07 107 207 407 

0.007 (0.18) 0.23 (0.061) 

09 209 309 409 509 609 0.009 (0.23) 0.26 (0.069) 

11 111 211 311 411 511 611 811 

13 113 213 313 413 513 613 813 

200 

100 

200 

150 

100 

0.011 (0.28) 0.38 (0.100) 

0.013 (0.33) 0.55 (0.145) 

15 115 215 315 415 515 615 815 0.015 (0.38) 0.75 (0.198) 

17 217 317 417 517 617 817 

19 219 319 419 519 619 819 

60 

50 

0.017 (0.43) 0.96 (0.254) 

0.019 (0.48) 1.20 (0.317) 

21 221 421 521 621 821 0.021 (0.53) 1.45 (0.383) 

23 423 623 823 0.023 (0.58) 1.79 (0.473) 

55 

(2.17) 

100 

(3.94) 

145 

(5.71) 

195 

(7.68) 

250 

(9.84) 


300 

(11.81) 

400 

(15.75) 




284 


Airless automatic guns 

Notes 


Mixing 

Feeding 


285




Control 

Moving 

Booths 

On the airless automatic gun, all material wetted parts are made in stainless steel. The design of this airless gun 

lays stress on a compact and robust build, with, at the same time, large openings and high switching precision. A 

compre hensive range of accessories allows both the manual and the automatic guns to be optimally adapted to the 

applica tion. 

Process reliability 

The high switching accuracy of the 

gun produces reproducible coating 

results every time and achieves 

excellent process reliability. 

High-viscosity materials 

The WAGNER Airless guns can be 

used to process high viscosity 

materials. 

Long service life 

All material-wetted parts are made of 

stainless steel, ensuring a long service 

life and superior corrosion resistance. 

Excellent design 

This Airless gun combines a compact 

and robust design with impressive 

functionality. 

286 



GA 250/400AL 




UHMW-PE 

Nylon 

Urethane 

Materials 

Feeding 


Top coat paints 

Primers 



Stains 

Clear coats 

Water-based release agents 

Solvent-based release agents 

Oils 




Textile industry 

Machinery industry 


II 2 G X 







Weight 


Control type 

Type of base plate 

Length 

Width 

Height 


GA 250/400AL 


User manual 


60 °C, 140.0 °F 

0,5 – 0,8 MPa, 4,5 – 8,0 bar, 

65 – 116 PSI 

G 1/8" 

1 

5 – 40 °C, 41.0 – 104.0 °F 

545 g, 1.20 lb 

84 dB(A) 


Standard 

104,0 mm, 4.1 in 

40 mm, 1.6 in 

40 mm, 1.6 in 


Select the desired nozzle. 

Determine which connections are required. 

Mixing 



287


GA 250/400AL 


Control 

Moving 

Booths 


Model 

GA 250AL 

GA 400AL 


25,0 MPa, 250 bar, 3.625,9 PSI 40,0 MPa, 400 bar, 5.801,5 PSI 

Item no. 

350033 350032 

SERVICE SETS 

Service kit GA250AL+GA400AL 350883 

288 



Notes 


Mixing 

Feeding 


289


Airless automatic guns - Accessories 


Control 

Moving 

Booths 

4 

6 

3 

2 

1 

5 

290 




1 

2 

3 

4 

5 

6 

Nozzle holder 

Contact guard assy. 

Wagner Tip "F" retainer 



Standard Nozzle (see nozzle chart) 

Wagner Tip 

Wagner Profi Tip HP (see nozzle chart) 

Pre-atomizer 









Air connection 

Elbow 





Holding device D14 GA250AL, GA400AL 

Holding device D16 GA250AL, GA400AL 



GA 250AL 

335209 335209 

1088001 1088001 

1006003 1006003 

90xxx 

1088xxx 

1006xxx 

GA 400AL 

90xxx 

1088xxx 

1006xxx 

999221 999221 

999222 999222 

999223 999223 

999224 999224 

999225 999225 

999226 999226 

999227 999227 

999220 999220 

9998110 9998110 

350499 350550 

350550 - 

350480 350480 

350497 350497 

380942 380942 

380943 380943 

Feeding 

Mixing 



291



Nozzle Chart | Standard Tip 


Control 

Moving 

Booths 







07*** 407 507 

0.007 (0.18) 0.23 (0.061) 

09*** 209 309 409 509 609 0.009 (0.23) 0.26 (0.069) 

11 111 211 311 411 511 611 0.011 (0.28) 0.38 (0.100) 

13 113 213 313 413 513 613 813 

0.013 (0.33) 0.55 (0.145) 

15 115 215 315 415 515 615 715 815 0.015 (0.38) 0.75 (0.198) 

17 217 317 417 517 617 717 0.017 (0.43) 0.96 (0.254) 

19 219 319 419 519 619 719 819 

0.019 (0.48) 1.20 (0.317) 

21 221 421 521 621 821 0.021 (0.53) 1.45 (0.383) 

23 223 423 523 623 723 823 0.023 (0.58) 1.62 (0.428) 

25 225 425 525 625 825 0.025 (0.64) 1.92 (0.507) 

27 227 427 527 627 827 

0.027 (0.69) 2.25 (0.594) 

29 629 0.029 (0.75) 2.57 (0.679) 

31 231 431 531 631 0.031 (0.79) 2.95 (0.779) 

33 433 0.033 (0.83) 3.35 (0.885) 

35 235 435 535 635 0.035 (0.90) 3.80 (1.004) 

39 839 0.039 (0.99) 4.31 (1.139) 

43 243 543 0.043 (1.10) 5.89 (1.556) 

52 552 0.052 (1.30) 6.14 (1.622) 

51 

(2.0) 

104 

(4.0) 

152 

(6.0) 

203 

(8.0) 

254 

(10.0) 

305 

(12.0) 


356 

(14.0) 

406 

(16.0) 

200 

100 

50 

30 





292 





Nozzle Chart | Wagner Tip 




Feeding 



07*** 407 

0.007 (0.18) 0.23 (0.061) 

09*** 209 309 409 509 609 0.009 (0.23) 0.26 (0.069) 

11 111 211 311 411 511 611 0.011 (0.28) 0.38 (0.100) 

13 113 213 313 413 513 613 813 

0.013 (0.33) 0.55 (0.145) 

15 115 215 315 415 515 615 715 815 0.015 (0.38) 0.75 (0.198) 

17 217 317 417 517 617 717 0.017 (0.43) 0.96 (0.254) 

19 219 319 419 519 619 719 819 

0.019 (0.48) 1.20 (0.317) 

21 221 421 521 621 821 0.021 (0.53) 1.45 (0.383) 

23 223 423 523 623 723 823 0.023 (0.58) 1.62 (0.428) 

25 225 425 525 625 825 0.025 (0.64) 1.92 (0.507) 

27 227 427 527 627 827 

0.027 (0.69) 2.25 (0.594) 

29 629 0.029 (0.75) 2.57 (0.679) 

31 231 431 531 631 0.031 (0.79) 2.95 (0.779) 

33 433 0.033 (0.83) 3.35 (0.885) 

35 235 435 535 635 0.035 (0.90) 3.80 (1.004) 

43 243 543 0.043 (1.10) 5.89 (1.556) 

52 552 0.052 (1.30) 6.14 (1.622) 

51 

(2.0) 

104 

(4.0) 

152 

(6.0) 

203 

(8.0) 

254 

(10.0) 

305 

(12.0) 


356 

(14.0) 

406 

(16.0) 

200 

100 

50 

30 





Mixing 



293



Nozzle Chart | Wagner Profi Tip HD 


Control 

Moving 

Booths 







07*** 407 

0.007 (0.18) 0.23 (0.061) 

09*** 209 309 409 509 609 0.009 (0.23) 0.26 (0.069) 

11 111 211 311 411 511 611 0.011 (0.28) 0.38 (0.100) 

13 113 213 313 413 513 613 813 

0.013 (0.33) 0.55 (0.145) 

15 115 215 315 415 515 615 715 815 0.015 (0.38) 0.75 (0.198) 

17 217 317 417 517 617 717 0.017 (0.43) 0.96 (0.254) 

19 219 319 419 519 619 719 819 

0.019 (0.48) 1.20 (0.317) 

21 221 421 521 621 821 0.021 (0.53) 1.45 (0.383) 

23 223 423 523 623 723 823 0.023 (0.58) 1.62 (0.428) 

25 225 425 525 625 825 0.025 (0.64) 1.92 (0.507) 

27 227 427 527 627 827 

0.027 (0.69) 2.25 (0.594) 

29 629 0.029 (0.75) 2.57 (0.679) 

31 231 431 531 631 0.031 (0.79) 2.95 (0.779) 

33 433 0.033 (0.83) 3.35 (0.885) 

35 235 435 535 635 0.035 (0.90) 3.80 (1.004) 

43 243 543 0.043 (1.10) 5.89 (1.556) 

52 552 0.052 (1.30) 6.14 (1.622) 

51 

(2.0) 

104 

(4.0) 

152 

(6.0) 

203 

(8.0) 

254 

(10.0) 

305 

(12.0) 


356 

(14.0) 

406 

(16.0) 

200 

100 

50 

30 





294 


Electrostatic automatic guns 

Notes 


Mixing 

Feeding 


295




Control 

Moving 

Booths 

WAGNER electrostatic automatic guns have been developed especially for automated, efficient and economical electrostatic 

coating in industry. All electrostatic guns for automatic application of solventbased paints are explosion protected 

in accordance with the ATEX guideline. 

Our wide product range enables you to select the perfect gun for your coating requirements. All guns offer perfect 

surface finishing as well as simple maintenance and cleaning. Matched control units guarantee high process reliability 

and ease operation. 

For universal use 

Different versions are available 

for processing solvent-based and 

water-based paints. 

High surface quality 

An even spray jet generates a very 

homogenous material application 

with a uniform thickness and thus 

achieves premium coating results. 


Optimally coordinated controllers 

for high process assurance and 

simple operation. 

Safety 

The high power multiplier that 

generates the high voltage is 

located inside the gun. 

Ideal jet width adjustment 

To match the spray jet to the 

particular application, both 

round spray and fan spray 

nozzle systems are available. 

296 



GA 2800EA 



















80,0 kV 


100 µA 



0,0 – 0,8 MPa, 0 – 8 bar, 

0 – 116 PSI 




0,0 – 0,8 MPa, 0,0 – 8,0 bar, 

0 – 116 PSI 

Control air connection Ø 8,0 mm, 0.3 in 

Atomizer air connection Ø 10 mm, 0,4 in 

Cable length 

11,00 m, 36,1 ft 


1 


Weight 

1440 g, 3.18 lb 


82 dB(A) 

Type of base plate Standard 

Length 

400,0 mm, 15.7 in 

Width 

70 mm, 2.8 in 

Height 

141 mm, 5.6 in 


GA 2800EA 


Air nozzle wrench 

Seal kit 




User manual 


Determine which gun is required and the necessary 

cable length. 


spray). 


nozzle size. 



Feeding 

Mixing 



297


GA 2800EA 


Control 

Moving 

Booths 


Model 

Control type 


Control type Cable length Description Item no. 

External control 0.15 m, 0,5 ft Automatic gun GA2805 EA short cable 350074 

External control 11 m, 36,1 ft Automatic gun GA2805 EA 350046 

Internal control 0.15 m, 0,5 ft Automatic gun GA2800 EA 2301861 

Internal control 11 m, 36,1 ft Automatic gun GA2800 EA 350028 

SERVICE SETS 

GA 2800EA 


Service kit, GA2800 EA 350873 

GA 2805EA 


298 















70,0 kV 


125 µA 


0,0 – 0,8 MPa, 0 – 8 bar, 

0 – 116 PSI 




0,0 – 0,8 MPa, 0,0 – 8,0 bar, 

0 – 116 PSI 




1 



0 dB(A) 


Length 

400,0 mm, 15.7 in 

Width 

70 mm, 2.8 in 

Height 

141 mm, 5.6 in 


GA 2800EAW 

User manual 



Determine which gun is required. 


spray). 


nozzle size. 




Description 

Item no. 

Automatic gun GA 2800EAW 2302598 

GA 2800EAW 

Feeding 

Mixing 



299


Electrostatic automatic guns - Accessories 


Control 

Moving 

Booths 

1 2 

5 

3 

6 

4 

300 




1 

2 

3 

3 

4 

5 

6 






Nozzle EAF 1.0 



Nozzle set 

Nozzle set 

Nozzle set 

Nozzle set 

Nozzle set 







Air cap assy. EAF 1.0 




Nozzle insert, Supra, packaged 

Nozzle body supra packed 

Outer nut supra packed 

Nozzle set 

Material hose 

Material hose set EA1 


LP-Hose-DN8-PN15-PE/PVC-ESTA 

Air hose 

Hose blue 

Hose 

Tube red, D8 

HOSE GREEN 


Suspension pin 


Extension cable EA/EAC 7.5 m 

Extension cable EA/EAC 10m 


Locking bracket assy. 

GA 2800EA 

353955 353955 

353956 353956 

353957 353957 

353969 353969 

353970 353970 

363229 363229 

363230 363230 

363231 363235 

363232 363232 

363233 363233 

363234 363234 

363235 363235 

353960 353960 

353961 353961 

353962 353962 

353963 353963 

353964 353964 

353968 353968 

353973 353973 

353958 353958 

353959 353959 

353952 353953 

353965 353965 

353966 353966 

363238 363238 

353701 - 

- 9987051 

9987095 9987095 

9987076 9987076 

9982063 9982063 

9982077 9982077 

350364 350364 

350272 - 

350513 - 

350514 - 

350140 - 

GA 2800EAW 

Feeding 

Mixing 



301


GA 2000EAC 


Control 

Moving 

Booths 









Wood industry 



Automotive industry 






80,0 kV 


100 µA 



25,0 MPa, 250 bar, 3626 PSI 

Material Anschluss M16 x 1.5 



0,0 – 0,8 MPa, 0,0 – 8,0 bar, 

0 – 116 PSI 



Cable length 

11,00 m, 36,1 ft 


1 


Weight 

600 g, 1.32 lb 


84 dB(A) 


Length 

400,0 mm, 15.7 in 

Width 

70 mm, 2.8 in 

Height 

125 mm, 4.9 in 


GA 2000EAC 


Nozzle wrench 

Seal kit, valve rod 

Coupling sleeve M16x1.5-NPSM1/4" 

Notice tag 


User manual 



Determine which control unit is required. 



302 



GA 2000EAC 


Mixing 

Feeding 

Model 

Control type 

BASIC UNITS 

Nozzle system Control type Cable length Description Item no. 

Fan spray External control 0,15 m, 0,5 ft Automatic gun GA 2005EACFB short cable 350070 

Fan spray External control 11,00 m, 36,1 ft Automatic gun GA 2005EACFB 350044 

Fan spray Internal control 11,00 m, 36,1 ft Automatic spraygun GA2000EACFB 350003 

Fan spray Internal control 0,15 m, 0,5 ft Automatic spraygun GA2000EACFB 2301864 

Round spray External control 11,00 m, 36,1 ft Automatic gun GA 2005EACR 350043 

Round spray Internal control 11,00 m, 36,1 ft Automatic spraygun GA 2000EACR 350007 

Round spray Internal control 0,15 m, 0,5 ft Automatic spraygun GA 2000EACR 2301862 

SERVICE SETS 

Spare parts kit EACB 

Service kit, paint channel EAC-B 

Service kit, GA2000 EAC/EACW 

GA 2000EAC 


179198 

179182 

350875 

GA 2005EAC 




303




Control 

Moving 

Booths 

1 2 

5 

3 

6 

4 

304 




1 

3 

4 

5 

6 


Brillant (see nozzle chart) 


HP-hose-DN6-PN270-M16x1,5-15m-PA 

HP-hose-DN4-PN270-M16x1.5-7.5m-PA 

HP-hose-DN6-PN270-M16x1,5-10,0m-PA 

Air hose 

Hose 

Tube red, D8 

HOSE GREEN 

Hose blue 


Suspension pin 





Locking bracket assy. 

GA 2000EAC 

148xxx 

9984507 

9984510 

9984570 

9987076 

9982063 

9982077 

9987095 

350364 

350272 

350513 

350514 

350140 

Feeding 

Mixing 



305



Nozzle Chart | Brillant 


Control 

Moving 

Booths 







07 107 207 407 

0.007 (0.18) 0.23 (0.061) 

09 209 309 409 509 609 0.009 (0.23) 0.26 (0.069) 

11 111 211 311 411 511 611 811 

13 113 213 313 413 513 613 813 

200 

100 

200 

150 

100 

0.011 (0.28) 0.38 (0.100) 

0.013 (0.33) 0.55 (0.145) 

15 115 215 315 415 515 615 815 0.015 (0.38) 0.75 (0.198) 

17 217 317 417 517 617 817 

19 219 319 419 519 619 819 

60 

50 

0.017 (0.43) 0.96 (0.254) 

0.019 (0.48) 1.20 (0.317) 

21 221 421 521 621 821 0.021 (0.53) 1.45 (0.383) 

23 423 623 823 0.023 (0.58) 1.79 (0.473) 

55 

(2.17) 

100 

(3.94) 

145 

(5.71) 

195 

(7.68) 

250 

(9.84) 


300 

(11.81) 

400 

(15.75) 




306 


AquaCoat electrostatic automatic 

Notes 


Mixing 

Feeding 


307




Control 

Moving 

Booths 

With the new AquaCoat® system, WAGNER has developed a system, which with its sophisticated technology and 

extensive combination of safety precautions offers optimal protection for the user. AquaCoat offers a high level of 

safety. The central control unit regulates and controls all functions of the AquaCoat® system. During application, 

access to the interior of the device is blocked mechanically. The most important safety systems are present in 

dupli cate, thus eliminating a source of danger to the user. 

Central control 

A central and user-friendly controller 

controls and monitors all AquaCoat 

functions. 

Rapid color change 

The large front opening enables ready 

access to the paint supply and a rapid 

color change. 

High level of safety 

The most important safety systems 

are redundant. The central controller 

controls and monitors all functions of 

the AquaCoat system. The interior is 

inaccessible during use. 


A material supply of up to 60 L reduces 

downtime and increases productivity. 

Continuous mixing of the material 

ensures a high surface quality. 


The guns and hose package are 

centrally attached to permit them to 

be exchanged rapidly and to shorten 

downtimes. A pan insert simplifies 

cleaning of the interior. 

308 



AquaCoat 


AquaCoat cabinet 

VM 2900W 

Power cable 

Ground cable 


User manual 

Feeding 


Select the atomization process. 

Determine which Spraypack you require or assemble 

a customized AquaCoat system to meet your needs. 

Mixing 





1K water-based release agents 










Output current 125 µA 

Total capacity 60 l, 15,85 gal(US) 

Length 

600,0 mm, 23.6 in 

Width 

1000 mm, 39.4 in 

Height 

1390 mm, 54.7 in 



309


AquaCoat 


Control 

Moving 

Booths 


Model 

Atomization process 




Airspray 

AirCoat 

0,8 MPa, 8 bar, 116,0 PSI 25,0 MPa, 250 bar, 3.625,9 PSI 

310 



AquaCoat 


Description 

AquaCoat - Airspray 

Automatic 

Item no. 

2303808 - 

Pump / pressure tank 

No 1 

ZIP 52 PF 2 


Level monitor 

No 1 

Yes 2 

Drum cover/agitator 

No 1 

Agitator (only with LDG/MDG) 2 

Ø 350 mm without agitator 3 

Ø 350 mm with agitator 4 

Insert tank 

No 1 

Yes 2 

Gun model 

No gun 1 

1x GA 2800EAW 2 

2x GA 2800EAW 3 

Hose pack length gun 1 | gun 2 

No hose 1 1 

7,5m 2 2 

10m 3 3 

15m 4 4 

20m 5 5 


No 0 1 

Nozzle set 0.6 EA/EAW F 0 2 








Round spray Supra 1 0 

Control cable (external signal for high voltage) 

Yes 1 

No 2 

Feeding 

Mixing 



311


AquaCoat 



Control 

Moving 

Booths 

Item 

AquaCoat - AirCoat 

Automatic 

Item no. 

2303809 

Pump/pressure tanks 

No 1 

22-18 EvoMotion S 20-30S 

2 


Puma 28-40 4 

Cobra 40-10 5 

Cobra 40-10 on frame 6 

High pressure filter 

Filter relief valve combination 1 

High pressure filter 2 

No 3 

Level monitor 

No 1 

Yes 2 

Drum cover/agitator 

No 1 

Ø 350 mm without agitator 2 

Ø 350 mm with agitator 3 

Insert tank 

No 1 

Yes 2 

Gun model 

No 1 

1x GA 4000AC IC 2 

1x GA 4000 AC EC 3 

1x GA 4000AC Roboter 4 

2x GA 4000AC IC 5 

2x GA 4000 AC EC 6 

2x GA 4000AC Roboter 7 

Hose length (gun 1 I gun 2) 

No 1 1 

7,5m 2 2 

10m 3 3 

15m 4 4 

20m 5 5 

Air cap 

No 1 

Round spray 2 

Fan spray - high viscosity material (blue) 3 

Fan spray - low viscosity material (red) 4 


No 0 0 0 



Control cable (external signal for high voltage) 

Yes 1 

No 2 

312 



Notes 


Mixing 

Feeding 


313


AquaCoat 


Control 

Moving 

Booths 

5 

2 

4 

3 

314 



AquaCoat 

2 

3 

4 

5 

Base frame 

Base frame asm 

Tub insert 

Insert tank 

Level monitor 

Level-monitoring with horn 

Drum cover 

Drum cap D350 without agitator 

Drum cap D350 with agitator 


353051 353051 

353052 353052 

353053 353053 

353054 353054 

353055 353055 


Feeding 

Mixing 



315




Control 

Moving 

Booths 

With the Evobell 3000 and 3500, WAGNER has developed a new generation of high-speed rotary atomisers which set 

new standards in the areas of surface finish, paint saving, reliability, safety and ease of servicing. The atomiser bell, 

broken down into bell and distributor, guarantees quick inexpensive adaptation to the material being atomised. Only 

the distributor has to be changed. The unique design of the distributor allows optimal cleaning and flushing of the 

atomiser bell and the distributor. 


Very high transfer efficiency (over 

90%). Because of the additionally 

integrated bell flushing system 

there is no need to empty the 

material tube during intermediate 

cleanings. 

Application diversity 

Easy, fast and cheap adjustment of 

the atomiser to the specific 

material is possible by simply 

changing the distributor. 

Excellent surface quality 

Evobell is convincing thanks to its fine 

atomisation and uniform application of 

paint. The atomiser bell, designed for high 

quality surface finishing, provides a 

homogeneous film thickness with the finest 

atomisation. 


The large speed range of up to 70.000 rpm in 

continuous operation allows an optimal setting 

of the droplet size from fine to very fine. 


Evobell is suitable for solvent and 

water based materials. 

Serviceability 

Evobell high-speed rotary atomiser is 

convincing because of its high level of 

serviceability. Thanks to fast disassembly 

and assembly, set-up times, plant down 

times, maintenance costs can be 

considerably reduced. 

316 



Evobell 3000 










Tool industry 

Automotive supplier industry 


Wood industry 

Glass industry 


Toy industry 


II 3G T6 X 



Suspension 


Hose connection, material valve 

Hose connection, valve block 


Air connections, threads 

Hose connection, drive air 

Hose connection, brake air 

Hose connection, shaping air 

Drive air quality 

Brake air quality 

Shaping air quality 

Material delivery rate 

Weight 

Rotational speed 

Length 

Height 

Spray jet Ø 

Bell Ø 


Evobell 3000 as per configuration 


User manual 


100,0 kV 

Ball bearing 

0,8 MPa, 8 bar, 116 PSI 

4/2.5 mm 

6/4 mm 

40 °C, 104.0 °F 

G 1/4" 

10/8 mm 

8/6 mm 

10/8 mm 

Particle filter < 0.5 μm, 

oil separator < 0.6mg/ 

m³ at 20 °C, dewpoint 

16 °C 




16 °C 




16 °C 

25 – 600 cm³/min, 

0,0 – 0,0 cfm 

4,7 kg, 10.4 lb 

40000 rpm, 40000 rpm 

455,0 mm, 17.9 in 

125 mm, 4.9 in 

70 – 800 mm, 

2.8 – 31.5 in 

36/50/70 mm, 

1.4/2.0/2.8 in 

Your Wagner representative is happy to advise you. 

Feeding 

Mixing 



317


Evobell 3500 


Control 

Moving 

Booths 










Tool industry 

Automotive supplier industry 


Wood industry 

Glass industry 


Toy industry 


II 3G T6 X 



Suspension 


Hose connection, material valve 

Hose connection, valve block 


Max. air bearing pressure 

Air connections, threads 

Hose connection, drive air 

Hose connection, brake air 

Hose connection, shaping air 

Hose connection, bearing air 

Drive air quality 

Brake air quality 

Shaping air quality 

Bearing air quality 

Material delivery rate 

Weight 

Rotational speed 

Length 

Height 

Spray jet Ø 

Bell Ø 


Evobell 3500 as per configuration 


User manual 

100,0 kV 

Air bearing 

0,8 MPa, 8 bar, 116 PSI 

4/2.5 mm 

6/4 mm 

40 °C, 104.0 °F 

0,5 ±0 MPa, 5 ±0.5 bar, 

73 ±7 PSI 

G 1/4" 

10/8 mm 

8/6 mm 

10/8 mm 

8/6 mm 




16 °C 




16 °C 




16 °C 


oil separator


Evobell 3500 


Your Wagner representative is happy to advise you. 


Feeding 

Mixing 


319


High-speed rotary atomisers - Accessories 


Control 

Moving 

Booths 

1 

2 

4 

3 

5 

6 

320 



High-speed rotary atomisers - Accessories 

1 

2 

3 

4 

5 

6 

Atomizer 

Bell 36 assy 

Bell 50 assy 

Bell 70 assy 

Bell T 70 assy 

Distributor 

Distributor 36 offset (20 x d2.3) 






Material tubes 

Material tube d0.8 assy EB3000 








Tube d1.6 assy EB3500 

Tube T d2.0 assy EB3500 

Air guide rings 

Air guide 36 assy 



Air guide T 70 assy 

Valve block 

Valve assy 2M/2D/2F EB3000 




Adjusting and mounting tool 

Adjusting- & mounting tool bell d36 



Articular pin wrench 90/5 

Evobell 3000 Evobell 3500 

387108 387108 

387109 387109 

387110 387110 

- 2303928 

387135 387135 

387136 387136 

387137 387137 

387138 387138 

387139 387139 

387140 387140 

387141 - 

387142 - 

387143 - 

387144 - 

- 387151 

- 387152 

- 387153 

- 387154 

- 2303890 

- 2303891 

387103 387103 

387104 387104 

387148 387148 

- 2303933 

387106 - 

387107 - 

- 387116 

- 387117 

387190 387190 

387191 387191 

387192 387192 

387980 387980 

Feeding 

Mixing 



321

322 


WAGNER Control Technology 

Intelligent solutions tailored made! 

Intelligent in design, modular in build, easily understandable and user friendly, WAGNER controllers can be 

optimally matched to all wishes and requirements. All functions of the system such as paint output rate, spray 

pattern, object recognition and control of the movement technology for the application can be centrally 

controlled, checked and documented using the latest electronics. 

Content 

Manual control units Page 324 

Automatic control units Page 330 

Pump controller Page 336 


323

WAGNER control units 


Feeding Mixing Applying Control 

Moving 

Booths 

Our product range includes control units for electrostatic applications. These are designed to produce excellent coating 

results while offering superb operating convenience. With readily accessible controls and, in part, with an LEDdisplay, 

the control units make your everyday work easier. Control equipment and material consumption are kept at a minimum 

while quality and efficiency are maximized. 

Visual display 

Voltage and current are shown 

visually so that the user can read the 

values from further distances. 

HV setting 

The high voltage can be adjusted to 

the needs of the application. 

Readily accessible 

All important control elements are 

readily accessible at the front of the 

device. 

324 



VM 200 

Feeding 

SUITABLE FOR PRODUCT 

GM 2800EA 

GM 2000EAC 


Input voltage 

230 V 

Gun voltage 

80 kV 

Gun spray current 100 µA 

Input power 

15 W 

Input frequency 50 – 60 Hz 

Protection class IP 54 


Weight 

1,8 kg, 4.0 lb 

Length 

225,0 mm, 8.9 in 

Width 

120 mm, 4.7 in 

Height 

85 mm, 3.3 in 


VM 200 

Ground cable 10 m, 33 ft 


User manual 

2x slow fuse 0.2 A 


Select the device and the required accessories. 

Mixing 


Applying 

Description 

Item no. 

Control unit VM200 179104 


325


VM 2000 


Moving 

Booths 


GM 2800EA 

GM 2000EAC 


Input voltage 

230 V 

Gun voltage 

80 kV 


Input power 

30 W 




Weight 

3,2 kg, 7.1 lb 

Length 

265,0 mm, 10.4 in 

Width 

180 mm, 7.1 in 

Height 

145 mm, 5.7 in 


VM 2000 

Power cable assy. 3 m, 9.8 ft 

Ground cable 10 m, 33 ft 

Spare parts kit 


User manual 

Input voltage Item Item no. 

230 V Control unit VM 2000 179109 

115 V Control unit VM 2000 USA 179115 



326 



VM 2900W 

Mixing 

Feeding 


GM 2900EAW 

GM 2900EACW 

AquaCoat 


Input voltage 

85 – 264 V 

Gun voltage 

70 kV 


Input power 

25 W 



Weight 

6,2 kg, 13.7 lb 

Length 

252,0 mm, 9.9 in 

Width 

370 mm, 14.6 in 

Height 

136 mm, 5.4 in 


VM 2900W 


User manual 




Applying 

Description 

Item no. 

Control unit VM 2900W 353862 


327


WAGNER control units - Accessories 


Moving 

Booths 

1 2 

3 

328 




1 

2 

3 

Power cable 

Mains cable + Stak 200 

Ground cable 

Earthing cable assy. 

Earthing cable assy. 3m 












adapter cable spraygun 

VM 200 VM 2000 VM 2900W 

- 241270 241270 

130215 130215 130215 

236219 236219 236219 

179228 179228 - 

2307113 2307113 - 

2307114 2307114 - 

2307116 2307116 - 

2307120 2307120 - 

2307121 2307121 - 

2307122 2307122 - 

2307123 2307123 - 

2307124 2307124 - 

2307125 2307125 - 

- - 363035 

Feeding 

Mixing 


Applying 


329




Moving 

Booths 

Our product range includes control units for electrostatic applications. These are designed to produce excellent coating 

results while offering superb operating convenience. With readily accessible controls and, in part, with an LEDdisplay, 

the control units make your everyday work easier. Control equipment and material consumption are kept at a minimum 

while quality and efficiency are maximized. 

Visual display 

Voltage and current are shown 

visually so that the user can read the 

values from further distances. 

Integration in systems control 

With the integrated interface the EPG 

3000 can be integrated in a systems 

control. 

Process control 

All gun parameters can be adjusted 

and controlled directly at the 

control unit. 

Selection switch 

A selection switch enables manual 

control of the system. Spraying and 

flushing with or without high 

voltage can be selected. 

330 



EPG 3000 



Description 

Electrostatic power 

generator EPG3000 

Electrostatic power 

generator EPG3000 US 

Item no. 

381021 

381022 

Feeding 


GA 2800EA 

GA 2805EA 

GA 2000EAC 

GA 2005EAC 


Input voltage 

85 – 264 V 

Gun voltage 

80 kV 


Input power 

40 W 




87 – 116 PSI 

Air outlet pressure 0,0 – 0,6 MPa, 0,0 – 6,0 bar, 

0 – 87 PSI 

Max. number of guns 1 


Weight 

7,5 kg, 16.5 lb 

Length 

315,0 mm, 12.4 in 

Width 

270 mm, 10.6 in 

Height 

136 mm, 5.4 in 


EPG 3000 

Power cable, standard, 3 m, 9.8 ft 

Ground cable, 10 m, 32.8 ft 

Control cable, external, 3 m, 9.8 ft 

Spare parts kit 


User manual 

Mixing 


Applying 


331


VM 2900W Automatic 


Moving 

Booths 


Input voltage 

86 – 264 V 

Gun voltage 

80 kV 


Input power 

25 W 



Weight 

6,2 kg, 13.7 lb 

Length 

252,0 mm, 9.9 in 

Width 

370 mm, 14.6 in 

Height 

136 mm, 5.4 in 


VM 2900W 


User manual 



Description 

Item no. 

Control unit VM 2900W automatic 2306977 

332 



Notes 


Applying 

Mixing 

Feeding 


333




Moving 

Booths 

5 4 

2 

3 

1 

334 




1 

2 

3 

4 

5 

Power cable 

Mains cable + Stak 200 

Ground cable 

Earthing cable assy. 

Earthing cable assy. 3m 





control cable ext. VM 2900W 

Air hose 

Hose blue 

Hose 

Tube red, D8 

HOSE GREEN 


Control cable assy. 

EPG 3000 

241270 241270 

130215 130215 

236219 236219 

350272 - 

350513 - 

350514 - 

- 363034 

9987095 - 

9987076 - 

9982063 - 

9982077 - 

350275 - 

VM 2900W Automatic 

Feeding 

Mixing 


Applying 


335

Digital pump controller 


Moving 

Booths 


Input voltage 230 V 

Valve control voltage 24 V 



Weight 

1,4 kg, 3.1 lb 


Select the required pump controller. 


Description 

Item no. 

Digital pump Controller U927.00 

336 


Notes 


Applying 

Mixing 

Feeding 


337

WAGNER Moving Technology 

A powerfull programm 

In the design and manufacture of the latest generation of reciprocators, WAGNER is consistently putting 

into practice the knowledge gained from experience. Quality and long service life are prominent in these 

products. The movement technology range is rounded off by the RoboCoat robot technology. 

Content 

EBA 6E Page 340 

EVW Page 360 


339

EBA 6 

EBA 6 


Moving 

Booths 

The WAGNER product portfolio for linear units covers all axes that are important for achieving excellent coating results. 

The product palette ranges from short stroke units to rotary axes for complex enclosure coatings. A fitting solu tion is 

available for any coating application. In addition, our engineers develop customized solution for complex tasks. 

ATEX-conformity 

All linear units comply with the ATEX 

guideline and can be used within Zone 1. 

Pefect reliability 

The exceptionally robust construction is 

designed for a smooth, low-vibration run 

under extreme operating conditions 


Due to longer service intervals the 

maintenance effort is reduced to a 

minimum. Service holes enable 

easy and user-friendly services. 

Robust roller chain 

A robust roller chain transmission in 

accordance with industry standards 

guarantees high precision, reliability 

and a long life span. 

340 


EBA 6 

EBA 6E 

Mixing 

Feeding 


RCM 3000 

ICC 1150X 

ICC 2150X 

EVW 1E 


II 2 G II B T4 


Input voltage 

230 – 400 V 

Rated power, drive motor 1,50 kW 


50 – 50 Hz 


IP 54 



70 dB(A) 

Ascent and descent speed 12 – 80 m/min 

Length 

600,0 mm, 23.6 in 

Width 

453 mm, 17.8 in 


Select the reciprocator and the control unit. 

Determine whether additional weights are required. 

Select the required attachments. 

Determine which gun holders are required. 

Select the required roller base or electric in/out posi 

tioner. 

Booths Moving 

Control Applying 


341

EBA 6 

EBA 6E 


Moving 

Booths 


Model 

Maximum load capacity 


Maximum 

load capacity 

Effective 

stroke 

EBA 6E S 

EBA 6E L 

30 kg, 66 lb 50 kg, 110 lb 

Item 

Item no. 

30 kg, 66 lb 1500 mm, 59 in EBA 6-15-S-E 374100 





50 kg, 110 lb 1200 mm, 47 in EBA 6-12-L-E 374105 






342 


EBA 6 

Notes 

Booths Moving 


Mixing 

Feeding 


343

EBA 6 

EBA 6 - Accessories 


Moving 

Booths 

2 3 

1 

344 


EBA 6 

EBA 6 - Accessories 

1 

2 

3 

Additional weight 



Gun holder 

Gun mounting horizontal 

Gun mounting vertikal 

Gun configuration 

Gun arrangement-horizontal-4 

Gun arrangement-horizontal-6 

EBA 6E S 

EBA 6E L 

373357 373457 

373457 - 

373214 - 

- 373215 

373209 373209 

373210 373210 

Feeding 

Mixing 

Booths Moving 



345

EBA 6 

EVW 


Moving 

Booths 


EBA 6E 


II 2 G II B T4 


Input voltage 

230 V 



IP 54 


Max. in/out positioner load 700 kg, 24.691,8 oz 

Displacement speed 6 m/min 

Width 

688 mm, 27.1 in 

Height 

222 mm, 8.7 in 


Max. displacement Item Item no. 

530 mm, 20,9 in In/out positioner EVW-1E 325143 




346 


Notes 


347

348 


WAGNER Booth Technology 

Compact and flexible! 

WAGNER booth systems offer an efficient installation and implementation as well as an easy to maintain 

modular principle. The implementation of components like an easy to handle filter pads guarantees a 

minimum of service and maintenance effort. Du to the modular concept of the WAGNER booths, every system 

can be adjusted to the users needs. 

Content 

Small spray wall Page 350 

Spray wall Page 354 

Water wash paint spray wall Page 362 


349

Small spray wall, type 700 



Moving 

Booths 

Thanks to the modular design, you obtain booth solutions that perfectly match your operating needs. These cost-effective 

sytems can additionally be equipped with energy saving circuits. On request we also install other components 

you may need such as switch cabinets, pipework, etc. The filter mats feature a high degree of efficiency and a large 

holding capacity, keeping the number of filter changes and booth maintenance to a minimum. 

Flexibel Flexible anpassbar design 

Das Abluftrohr The exhaust kann pipe wahlweise can be 

rechts oder mounted links angeschlossen 

on the left or 

right werden. side. 

Optimale Perfect lighting Lichtverhältnisse condition 

Die The integrierte integrated Leuchte light provides bietet 

optimale perfect Lichtverhältnisse. 

conditions. 

ATEX 

Fulfilles Erfüllt die the ATEX Richtlinie. guideline. 

Quick Schneller filter Filterwechsel 

change 

Through Durch den the klappbaren foldable support Stützrahmen frame, 

the wird filter ein can zugiger be changed Filterwechsel very fast. erreicht. 

Multi Mehrschicht layer filter Filtertechnik 

The Durch filter die mats mehrschichtige feature a high Filtertechnik 

degree of 

efficiencyand wird ein hoher a Abscheidegrad large holding capacity, sowie 

keeping eine hohe the Aufnahmekapazität number of filter changes erreicht. and 

booth maintenance to a minimum. 

350 



Spray booth Type 700 

Mixing 

Feeding 

SPECIAL ADVANTAGES 



Total depth 

1000 mm, 39 in 

Total height 

1900 mm, 75 in 

Workbench height 805 mm, 32 in 

Working depth 

675 mm, 27 in 

Workspace height 1065 mm, 42 in 



Total 

width 

Select the working width you require. 


Air 

volume 

Direction of 

rotation of fan 

Description 

Item no. 

800 mm 1850 m³/h links/rechts Spray booth Typ 708 W1270800350 


1200 mm 2580 m³/h links/rechts Small spraystand Typ 712 W1271200350 

1400 mm 3180 m³/h links/rechts Drying spray stand W1271400350 


Moving Control Applying 

Booths 


351

Spray booth Type 700 - Accessories 

Feeding Mixing Moving 

Control 

Applying Booths 

5 

4 

2.4 

2.3 

3 

2.2 

1.3 

1.2 

1.1 

352 


Spray booth Type 700 - Accessories 

1 

2 

3 

4 

5 

1 

2 

3 

4 

5 

Booth connection 

1.1 Connection fitting/pipe cone 

1.2 Sleeve with clamp 

1.3 Pipe elbow 90° with bead/flange 

Exhaust air routing 

Throttle valve 

2.2 Exhaust pipe 1m 


Pipe elbow 90° 

2.4 Deflector hood 

Mount 

Pipe clamp with 2 wall consoles 

Filter pad 

WP-Multilayer filter Typ High Capacity 

disk for WP-Multilayer filter 

Mounting bolt for WP-Multilayer filter 

Lamps for hazardous areas 

Ex-Lamp 2 x 20W 


1.1 Connection fitting/pipe cone 

1.2 Sleeve with clamp 

1.3 Pipe elbow 90° with bead/flange 


Throttle valve 





Mount 


Filter pad 





Ex-Lamp 2 x 20W 

Type 708 Type 710 Type 712 

W9100003550 W9100003550 W9100003550 

W9410002502 W9410002502 W9410002502 

W9500002503 W9500002503 W9500002503 

W1600000250 W1600000250 W1600000250 

W9010002502 W9010002502 W9010002502 

W9020002502 W9020002502 W9020002502 

W9500002502 W9500002502 W9500002502 

W9400002502 W9400002502 W9400002502 

W9200002502 W9200002502 W9200002502 

F0601110600 F0601110600 F0601110600 

F06099900008 F06099900008 F06099900008 

F0699900007 F0699900007 F0699900007 

W2822200001 W2822200001 W2822200001 

Type 714 Type 720 

W9100003552 

W9410003552 

W9500003553 

W1600000355 

W9010003552 

W9020003552 

W9500003552 

W9400003552 

W9200003552 

F0601110600 

F06099900008 

F0699900007 

W2822200001 

W9100003552 

W9410003552 

W9500003553 

W1600000355 

W9010003552 

W9020003552 

W9500003552 

W9400003552 

W9200003552 

F0601110600 

F06099900008 

F0699900007 

W2822200001 

Booths 


Mixing 

Feeding 


353

Small spray wall, type 90W 



Moving 

Booths 

Thanks to the modular design, you obtain booth solutions that perfectly match your operating needs. These cost-effective 

sytems can additionally be equipped with energy saving circuits. On request we also install other components 

you may need such as switch cabinets, pipework, etc. The filter mats feature a high degree of efficiency and a large 

holding capacity, keeping the number of filter changes and booth maintenance to a minimum. 

Mehrschicht Filtertechnik 

Extendable 

Durch The die mehrschichtige modular system Filtertechnik 

provides the 

possibility wird ein hoher to combine Abscheidegrad basic elements sowie 

eine hohe Aufnahmekapazität for a customized spray erreicht. wall. 

ATEX 

ATEX 

Fulfilles 

Erfüllt 

the 

die 

ATEX 

ATEX 

guideline. 

Richtlinie. 

Multi Erweiterbar layer filter 

The Das filter moderne mats feature Baukastensystem 

a high degree of 

efficiencyand ermöglicht die a large Zusammenfassung 

holding capacity, 

keeping von Grundelementen the number of zu filter beliebigen changes and 

booth Arbeitsbreiten. maintenance to a minimum. 

354 



Spray booth Type 90W 



Total depth 


ORDERING INFORMATION - TOTAL HEIGHT MM750 

Total 

width 

750 mm, 30 in 



Air 

volume 

Direction of 


Blower 

type 

Description 

Item no. 

6000 mm 8100 m³/h left 450 Spray panel Typ 90W Gr.100-750 W5600075451 

6000 mm 8100 m³/h right 450 Spray panel Typ 90W Gr.100-750 W5600075450 









Booths 

Mixing 


Feeding 


355





Moving 

Booths 

Total 

width 

Air 

volume 

Direction of 


Blower 

type 

Description 

Item no. 









4500 mm 12200 m³/h left 2x400 Spray panel Typ 90W Gr.80-1500 W5450150401 

4500 mm 12200 m³/h right 2x400 Spray panel Typ 90W Gr.80-1500 W5450150400 

4500 mm 12200 m³/h left/right 2x400 Spray panel Typ 90W Gr.80-1500 W5450150402 

5250 mm 14200 m³/h left 2x450 Spray panel Typ 90W Gr.85-1500 W5525150451 

5250 mm 14200 m³/h right 2x450 Spray panel Typ 90W Gr.85-1500 W5525150450 

5250 mm 14200 m³/h left/right 2x450 Spray panel Typ 90W Gr.85-1500 W5525150452 

356 



Spray booth Type 90W - Accessories 


Total 

width 

Air 

volume 

Direction of 


Blower 

type 

Description 

Item no. 

1000 mm 3600 m³/h left 350 Spray panel Typ 90W Gr.10 W3290101350 

1000 mm 3600 m³/h right 350 Spray panel Typ 90W Gr.10 W3290100350 

6000 mm 23000 m³/h left 3x350 Spray panel Typ 90W Gr.100 W3291001450 

6000 mm 23000 m³/h right 3x350 Spray panel Typ 90W Gr.100 W3291000450 

6000 mm 23000 m³/h left/right 3x350 Spray panel Typ 90W Gr.100 W3291002450 

















4500 mm 19000 m³/h left/right 2x400 spray panel Typ 90W Gr.80 W3290820450 

Booths 

Feeding 

Mixing 



357




Moving 

Booths 

2.4 

2.3 

2.2 

2.1 

1.1 

2.4 

2.3 

2.2 

2.1 

3 

4 

3 

1.1 

4 

358 




1 

2 

3 

4 


1.1 Rectangular sleeve 


2.1 Right-angle elbow 90° 





Mount 


Filter pad 




Type 90W Size 

5-750 

Type 90W Size 

35-750 

Type 90W Size 

60-750 

Type 90W Size 

80-750 

W7000000010 W7000000010 W7000000011 W7000000012 

W9713503552 W9713503552 W9714004002 W9714505002 

W9010003552 W9010003552 W9010004002 W9010005002 

W9020003552 W9020003552 W9020004002 W9020005002 

W9500003552 W9500003552 W9500004002 W9500005002 

W9400003552 W9400003552 W9400004002 W9400005002 

W9200003552 W9200003552 W9200004002 W9200005002 

F0601110600 F0601110600 F0601110600 F0601110600 

F06099900008 F06099900008 F06099900008 F06099900008 

F0699900007 F0699900007 F0699900007 F0699900007 

Mixing 

Feeding 

1 

2 

3 

4 









Mount 


Filter pad 




Type 90W Size 

100-750 

Type 90W Size 

5-1500 

Type 90W Size 

20-1500 

Type 90W Size 

35-1500 

W7000000012 W7000000010 W7000000010 W7000000012 

W9714505002 W9713503552 W9713503552 W9714505002 

W9010005002 W9010003552 W9010003552 W9010005002 

W9020005002 W9020003552 W9020003552 W9020005002 

W9500005002 W9500003552 W9500003552 W9500005002 

W9400005002 W9400003552 W9400003552 W9400005002 

W9200005002 W9200003552 W9200003552 W9200005002 

F0601110600 F0601110600 F0601110600 F0601110600 

F06099900008 F06099900008 F06099900008 F06099900008 

F0699900007 F0699900007 F0699900007 F0699900007 


1 

2 

3 









2.1 Right-angle Y-pipe 

Mount 


Type 90W Size 

50-1500 

Type 90W Size 

80-1500 

Typ 90W Gr. 

85-1500 

Type 90W Size 

10 

W7000000012 W7000000011 W7000000012 W7000000010 

W9714505002 - - W9713503552 

W9010005002 W9010006302 W9010006302 W9010003552 

W9020005002 W9020006302 W9020006302 W9020003552 

W9500005002 W9500006302 W9500006302 W9500003552 

W9400005002 W9400006302 W9400006302 W9400003552 

- W9724006302 W9724506302 - 

W9200005002 W9200006302 W9200006302 W9200003552 

Booths 


359




Moving 

Booths 

4 

1 

2 

3 

4 

1 

2 

3 

4 

Filter pad 













Mount 


Filter pad 













Mount 


Filter pad 




F0601110600 F0601110600 F0601110600 F0601110600 

F06099900008 F06099900008 F06099900008 F06099900008 

F0699900007 F0699900007 F0699900007 F0699900007 

Type 90W Size 

20 

W7000000011 W7000000012 W7000000012 W7000000011 

W9714004002 W9714505002 W9714505002 - 

W9010004002 W9010005002 W9010005002 W9010006302 

W9020004002 W9020005002 W9020005002 W9020006302 

W9500004002 W9500005002 W9500005002 W9500006302 

W9400004002 W9400005002 W9400005002 W9400006302 

- - - W9724006302 

W9200004002 W9200005002 W9200005002 W9200006302 

F0601110600 F0601110600 F0601110600 F0601110600 

F06099900008 F06099900008 F06099900008 F06099900008 

F0699900007 F0699900007 F0699900007 F0699900007 

Type 90W Size 

60 

Type 90W Size 

30 

Type 90W Size 

70 

Type 90W Size 

40 

Type 90W Size 

80 

Typ 90W Gr.50 

Type 90W Size 

100 

W7000000012 W7000000012 W7000000012 W7000000012 

W9724506302 W9724506302 W9724508002 - 

W9010006302 W9010006302 W9010008002 W9010005002 

W9020006302 W9020006302 W9020008002 W9020005002 

W9500006302 W9500006302 W9500008002 W9500005002 

W9400006302 W9400006302 W9400008002 W9400005002 

- - - W9714505002 

W9200006302 W9200006302 W9200008002 W9200005002 

F0601110600 F0601110600 F0601110600 F0601110600 

F06099900008 F06099900008 F06099900008 F06099900008 

F0699900007 F0699900007 F0699900007 F0699900007 

360 


Spray wall 

Spray wall 


Thanks to their modular design, spray walls of the 900 

series are particularly economical to purchase. 

High absorption capacity results in a long service life 

High removal efficiency delays contamination of the 

booth, fan and piping 

Multilayer filter technology offers significant benefits: 

high removal efficiency, high absorption capacity 

Readily installable by customer 





Working 

width 

Air 

volume 

Item 

1000 mm, 39,4 in 3600 m³/h Spray mist extraction wall, type 910 




Booths 

Mixing 


Feeding 


361

Spray wall 



Moving 

Booths 


Three-stage filtering: 1. Water curtain 2. Nozzlewashing 

system 3. Filler filtering 

Reduced weight - small space requirements 

Useful special accessories: rotary cross, lamp 

Additionally available: paint sludge remover TWIN 

2200 

Comparable products that are tailored to the specific 

requirements of each application are also available. 





Working depth Working Water 

Air 

Rated power, Item 

width 

capacity 

volume drivemotor 

1050 mm, 41 in 965 mm, 38 in 1,1 m³, 290589 gal(US) 3600 m³/h 3,3 kW Water wash spray wall, 

type5658 sz. 0 


type 5658 sz. 2 









362 


Part Page(s) Part Page(s) 

0128510-10 

0128510-15 

0128510-20 

0179045-15 

0179045-20 

0179045-25 

0179045-30 

0179045-35 

0179045-40 

0179045-45 

0179045-50 

0179046-15 

0179046-20 

0179046-25 

0179046-30 

0179046-35 

0179046-40 

0179046-45 

0179046-50 

0179047-15 

0179047-20 

0179047-25 

0179047-30 

0179047-35 

0179047-40 

0179047-45 

0179047-50 

1006001 

1006003 

1006xxx 

1088001 

1088xxx 

115858 

128510 

130215 

132720 

132721 

132722 

132723 

132724 

132725 

132726 

132727 

132728 

132729 

132730 

132731 

139101 

148xxx 

179013 

179014 

179037 

179104 

179109 

179115 

179182 

179198 

251 

251 

251 

246 

246 

246 

246 

246 

246 

246 

246 

246 

246 

246 

246 

246 

246 

246 

246 

238 

238 

238 

238 

238 

238 

238 

238 

231 

231, 291 

231, 291 

231, 291 

231, 291 

65-66 

243, 251 

329, 335 

221, 283 

221, 283 

221, 283 

221, 283 

221, 283 

221, 283 

221, 283 

221, 283 

221, 283 

221, 283 

221, 283 

221, 283 

243, 251 

251, 305 

246 

246 

238 

325 

326 

326 

247, 303 

247, 303 

179228 

179249 

179941 

2301861 

2301862 

2301864 

2302374 

2302379 

2302461 

2302563 

2302598 

2302653 

2302813 

2303255 

2303256 

2303257 

2303278 

2303491 

2303640 

2303641 

2303890 

2303891 

2303928 

2303933 

2305433 

2306085 

2306526 

2306977 

2307030 

2307031 

2307113 

2307114 

2307116 

2307120 

2307121 

2307122 

2307123 

2307124 

2307125 

2307749 

2308721 

2308722 

2308808 

2308809 

2308810 

2308812 

2308814 

2308874 

2309015 

2309634 

2309635 

2309705 

2309706 

2310534 

2311832 

2312132 

2312144 

243, 251, 329 

243, 251 

247 

298 

303 

303 

21 

65, 101, 221 

169, 177 

155, 163, 169, 177 

299 

177 

169, 177 

155, 163, 169 

177 

177 

177 

219 

243 

243 

321 

321 

321 

321 

227 

155, 163 

155, 163, 169 

332 

163, 169, 177 

163, 169, 177 

243, 251, 329 

243, 251, 329 

243, 251, 329 

243, 251, 329 

243, 251, 329 

243, 251, 329 

243, 251, 329 

244, 251, 329 

244, 251, 329 

163, 169 

98 

98 

283 

283 

280 

280 

222 

155, 163, 169, 177 

155, 163, 169, 177 

21, 65, 101, 221 

21, 65, 101, 221 

21, 65, 101, 221 

21, 65, 101, 221 

283 

101 

280 

280 


363


2312145 

2312146 

2312343 

2313493 

2313494 

2313497 

2313498 

2313677 

2314064 

2314065 

2314079 

2314355 

2314356 

236219 

241270 

250244 

257015 

257017 

3204604 

3204605 

322040 

322050 

322052 

322053 

322102 

325143 

325144 

325145 

331082 

335209 

340265 

340429 

341263 

341267 

34377 

34383 

347001 

347011 

347012 

347021 

347707 

347715 

350003 

350007 

350028 

350032 

350033 

350043 

350044 

350046 

350070 

350074 

350140 

350272 

350275 

350364 

350480 

280 

280 

155, 163, 169, 177 

283 

221 

221 

221 

280 

283 

283 

283 

280 

281 

329, 335 

329, 335 

65-66 

227 

227 

221 

221 

94 

101 

101 

101 

94 

346 

346 

346 

346 

231, 291 

21 

21 

101 

101 

221, 231 

221, 231 

228 

228 

228 

229 

228 

229 

303 

303 

298 

288 

288 

303 

303 

298 

303 

298 

301, 305 

301, 305, 335 

335 

301, 305 

291 

350497 

350499 

350513 

350514 

350550 

350873 

350875 

350883 

353040 

353050 

353051 

353052 

353053 

353054 

353055 

353701 

353861 

353862 

353871 

353872 

353873 

353952 

353955 

353956 

353957 

353958 

353959 

353960 

353961 

353962 

353963 

353964 

353965 

353966 

353968 

353969 

353970 

353973 

363034 

363035 

363228 

363229 

363230 

363231 

363232 

363233 

363234 

363235 

363238 

363960 

363961 

363962 

363963 

363964 

363965 

363966 

363967 

291 

291 

301, 305, 335 

301, 305, 335 

283, 291 

298 

303 

288 

256 

261 

261, 315 

261, 315 

261, 315 

261, 315 

261, 315 

243, 301 

240 

327 

240 

240 

240 

243, 301 

243, 301 

243, 301 

243, 301 

243, 301 

243, 301 

243, 301 

243, 301 

243, 301 

243, 301 

243, 301 

243, 301 

243, 301 

243, 301 

243, 301 

243, 301 

243, 301 

335 

329 

243 

243, 301 

243, 301 

243, 301 

243, 301 

243, 301 

243, 301 

243, 301 

243, 301 

249 

249 

249 

249 

249 

249 

249 

249 

364 



364938 

366105 

366106 

366110 

366111 

366112 

366113 

366950 

366995 

367020 

367021 

367022 

367023 

367045 

367103 

367105 

367106 

367107 

367109 

367112 

367113 

367114 

367119 

367135 

367140 

367141 

367151 

367175 

367178 

367187 

367188 

367561 

367986 

367990 

367994 

367995 

368020 

368023 

368024 

368025 

368103 

368105 

368106 

368107 

368109 

368111 

368112 

368114 

368115 

368116 

368117 

368118 

368119 

368120 

368123 

368125 

368990 

221 

25 

25 

25 

25 

29 

29 

21 

27, 29 

65, 101 

65, 89, 101 

65, 89, 101 

65-66 

65, 129, 155, 163 

31 

31 

37 

37 

79 

79 

81 

81 

31 

65-66 

65, 89, 155, 163, 169, 177 

65-68 

77, 89 

65-67 

65-67 

65-67 

65, 89-90 

68, 231 

65-67 

27, 32 

27, 33 

33, 37, 40, 79, 81 

67, 89-90 

51 

51 

51 

43 

43 

48 

48 

48 

85 

54 

40 

40 

54 

54 

83 

83 

85 

43 

43 

29, 38, 40, 44, 49, 56 

368994 

368995 

368997 

369011 

369020 

369024 

369107 

369121 

369122 

369123 

369124 

369125 

369151 

369959 

369964 

369987 

369988 

369989 

369990 

370099 

370102 

370103 

370104 

370151 

370160 

370161 

370987 

370989 

373209 

373210 

373214 

373215 

373357 

373457 

374100 

374101 

374102 

374103 

374104 

374105 

374106 

374107 

374108 

374109 

374110 

376010 

376030 

376031 

376032 

376033 

377161 

377165 

377167 

377174 

379xxx 

380923 

380941 

29, 38, 41, 44, 49, 56 

44, 49, 51, 54, 83 

51 

87 

68 

66, 89-90 

87 

56 

56 

56 

59 

59 

90 

68, 89, 177 

54 

56, 59, 85, 87 

85, 87 

81, 83 

54, 59, 62, 79 

68 

62 

62 

62 

68 

68, 89-90 

68, 89-90 

62 

62, 79 

345 

345 

345 

345 

345 

345 

342 

342 

342 

342 

342 

342 

342 

342 

342 

342 

342 

276 

275 

275 

275 

275 

243, 251 

232 

232 

222 

221, 283 

273 

273, 283 


365

380942 

380943 

380945 

380963 

381021 

381022 

383920 

383921 

383922 

383923 

383930 

383931 

383932 

383933 

383934 

383935 

383936 

383937 

383960 

383961 

383962 

383970 

383971 

383972 

383975 

383976 

383977 

383978 

383979 

383980 

383981 

383982 

383985 

387103 

387104 

387106 

387107 

387108 

387109 

387110 

387116 

387117 

387135 

387136 

387137 

387138 

387139 

387140 

387141 

387142 

387143 

387144 

387148 

387151 

387152 

387153 

387154 

387190 

387191 

387192 

387980 

393124 

393125 

393126 

393127 

393128 

393129 

393130 

393131 

393132 

393133 

393134 

393135 

393137 

393138 

393139 

393140 

393141 

393142 

393143 

393144 

393146 

393147 

393148 

393149 

393150 

393151 

393152 

393153 

393154 

393155 

393156 

393157 

393158 

393159 

393160 

393161 

393172 

393176 

393177 

393178 

394002 

394004 

394012 

394014 

394090 

394091 

394180 

394926 

394928 

394931 

394933 

394940 

394941 

273, 283, 291 

273, 283, 291 

273 

273 

331 

331 

273 

273 

273 

273 

273 

273 

273 

273 

273 

273 

273 

273 

273 

273 

273 

270 

270 

270 

270 

270 

270 

270 

270 

273, 283 

273, 283 

273, 283 

273, 283 

321 

321 

321 

321 

321 

321 

321 

321 

321 

321 

321 

321 

321 

321 

321 

321 

321 

321 

321 

321 

321 

321 

321 

321 

321 

321 

321 

321 

157 

157 

157 

157 

159 

159 

159 

159 

161 

161 

161 

161 

165 

165 

165 

165 

167 

167 

167 

167 

167 

167 

167 

167 

171 

171 

171 

171 

173 

173 

173 

173 

175 

175 

175 

175 

153 

153 

153 

153 

214 

217 

214 

217 

221, 283 

222, 283 

221, 283 

221 

221 

221 

221 

215 

218-219 


366 

Part Page(s) Part Page(s)


43235 

502143 

502149 

89323 

90xxx 

935050 

96015 

96016 

96017 

97022 

97023 

97024 

97025 

97073 

97087 

9982063 

9982077 

9984418 

9984421 

9984507 

9984510 

9984570 

9984573 

9984573-10 

9984573-15 

9984573-20 

9984583 

9984596 

9987051 

9987076 

9987095 

9987117 

9987118 

999053 

999054 

999055 

999056 

999057 

999220 

999221 

999222 

999223 

999224 

999225 

999226 

999227 

999320 

999321 

999322 

999323 

9998110 

9999002 

9999178 

F0601110600 

F06099900008 

F0699900007 

P123.00 

221, 231 

227 

227 

221, 231 

231, 291 

21 

231 

231 

231 

221, 231 

221, 231 

221, 231 

221, 231 

65, 101, 155, 163 

101 

273, 301, 305, 335 

273, 301, 305, 335 

65, 101 

66, 231 

251, 305 

251, 305 

251, 305 

21, 65, 101, 231 

65, 101, 231 

65, 101, 231 

65, 101, 231 

21, 65, 101, 231 

21, 65, 101 

301 

301, 305, 335 

273, 301, 305, 335 

68, 231 

68, 231 

231 

231 

231 

231 

231 

232, 291 

231, 291 

231, 291 

231, 291 

231, 291 

232, 291 

232, 291 

232, 291 

231 

231 

231 

231 

291 

221 

273 

353, 359-360 

353, 359-360 

353, 359-360 

129 

P4003.00 

P4018.00 

P498.00 

P903.00 

S401.00M 

S419.00G 

S419.00GI 

S419.00GP 

S419.00GPI 

S801.00B 

T0170.00A 

T0170.00AI 

T0170.00AI4 

T0170.00B 

T0170.00BI 

T0180.00A 

T0180.00AI 

T4016.00EI 

T4016.00M 

T4016.00WI 

T4021.00I 

T479.00FI 

T500.00 

T500.00A 

T500.00B 

T600.508 

T600.523 

T600.573 

T6140.00 

T6141.00 

T6145.00A 

T6148.00 

T6151.00 

T6152.00 

T6164.00I 

T6165.00MCI 

T6165.00MI 

T6169.00 

T6195.00M 

T760.00M 

T760.00R 

T760.00S 

T760.00SR 

T9077.00 

T9080.00 

T9080.00A 

T9080.00B 

T9080.00C 

T9084.00 

T9085.00 

T9085.00A 

T9087.00 

T9088.00 

T910.00 

T958.00AE 

U1B05125D 

U1S05060P 

119, 122 

132 

75 

129 

21 

107 

107 

107 

107 

21 

129 

129 

155 

129 

129, 155 

129 

129 

21 

21 

77 

137 

77 

107 

107 

107 

129 

129 

129 

77 

21 

21 

137 

137 

137 

77 

21 

21 

137 

21 

21, 77, 107, 129 

107 

21, 77, 107 

21, 77, 107 

119, 123 

119, 122 

119, 122 

119, 122 

119, 122 

126 

126 

126 

132 

132 

75 

75 

74 

73 


367

U580.00 

U580.00HRD 

U6S20030M00 

U6S40015M00 

U731.00 

U760.00 

U760.00CP 

U760.00CPA 

U765.00 

U765.00CP 

U765.00CPA 

U772.00 

U773.00 

U850.00C 

U850.00M 

U850.00S 

U927.00 

V4402130013 

V4402160013 

V4405160013 

V4405160113 

V4405160213 

V4410160013 

V4410160113 

V4410160213 

V4410160313 

V4420160013 

V4420160113 

V4420160213 

V4420160313 

V4422160012 

V4422160112 

V4422160212 

V4422160312 

V4424140012 

V4424140112 

V4424140212 

V4424140312 

V4424160012 

V4424160112 

V4424160212 

V4424160312 

V4425130012 

V4425130112 

V4425130212 

V4425130312 

V4425160012 

V4425160112 

V4425160212 

V4425160312 

W1270800350 

W1271000350 

W1271200350 

W1271400350 

W1272000350 

W1600000250 

W1600000355 

W2822200001 

W3290100350 

W3290100400 

W3290100450 

W3290101350 

W3290200400 

W3290201400 

W3290301450 

W3290401450 

W3290501400 

W3290502400 

W3290600450 

W3290601451 

W3290700450 

W3290701450 

W3290702450 

W3290800450 

W3290801450 

W3290820450 

W3291000450 

W3291001450 

W3291002450 

W4290400450 

W5075075350 

W5075075351 

W5075150350 

W5075150351 

W5150150350 

W5150150351 

W5225075350 

W5225075351 

W5225150450 

W5225150451 

W5300150450 

W5300150451 

W5375075350 

W5375075351 

W5450075450 

W5450075451 

W5450150400 

W5450150401 

W5450150402 

W5525150450 

W5525150451 

W5525150452 

W5600075450 

W5600075451 

W7000000010 

W7000000011 

W7000000012 

W9010002502 

W9010003552 

W9010004002 

W9010005002 

W9010006302 

W9020002502 

W9020003552 

135 

135 

18 

15 

111 

103 

109 

109 

103 

109 

109 

103 

103 

187 

187 

187 

129, 336 

142 

142 

139 

139 

139 

140 

140 

140 

140 

141 

141 

141 

141 

143 

143 

143 

143 

144 

144 

144 

144 

144 

144 

144 

144 

145 

145 

145 

145 

145 

145 

145 

145 

351 

351 

351 

351 

351 

353 

353 

353 

356 

356 

356 

356 

356 

356 

356 

356 

356 

356 

356 

356 

356 

356 

356 

356 

356 

356 

356 

356 

356 

356 

355 

355 

356 

355 

355 

355 

355 

355 

355 

355 

355 

355 

355 

355 

355 

355 

356 

356 

356 

356 

356 

356 

355 

355 

359 

360 

359-360 

353 

353, 359 

360 

359 

360 

353 

353, 359 


368 

Part Page(s) Part Page(s)

Part 

W9020004002 

W9020005002 

W9020006302 

W9100003550 

W9100003552 

W9200002502 

W9200003552 

W9200004002 

W9200005002 

W9200006302 

W9400002502 

W9400003552 

W9400004002 

W9400005002 

W9400006302 

W9410002502 

W9410003552 

W9500002502 

W9500002503 

W9500003552 

W9500003553 

W9500004002 

W9500005002 

W9500006302 

W9713503552 

W9714004002 

W9714505002 

W9724006302 

W9724506302 

Page(s) 

360 

359 

360 

353 

353 

353 

353, 359 

360 

359 

360 

353 

353, 359 

360 

359 

360 

353 

353 

353 

353 

353, 359 

353 

360 

359 

360 

359 

360 

359-360 

359-360 

360 


369



EBA 6 

Adjusting and mounting tool 


Air connection 


Air guide rings 


Air hose 








Atomizer 




Distributor 








301,305 

243,251 

273 

335 

Air supply 


101 

High pressure piston pump EvoMotion stainless steel 21 


65-68 

Low pressure piston pump EvoMotion 

77 

Zip 129 

Unica 4-270 

137 

Aircap 

283 

221-222 

273 



221-222 


101 



65-68 



231-232 


305 


251 


101 



65-68 



345 

321 

291 

321 

321 

353 

359-360 

321 

353 

359-360 

301,305 

243,251 

329,335 

External mixer 

TwinControl 





Filter 



Filter pad 



Fixations 


Ground cable 


Gun configuration 

EBA 6 

Gun flush box 




Gun holder 

EBA 6 

Heater 

TwinControl 














Material filter for FFC 


Material hose 



163,169,177 

155 

301 

243-244 

221-222 

231-232 

353 

359-360 

107 

329,335 

345 

221-222 

231-232 

243,251 

345 

163,169,177 

155 

353 

283 

291 

273 

101 

21 

65-68 

77 

89-90 

107 

301 

243-244 

370 






Material tubes 


Pressure regulators 

Zip 


Mount 














Unica 4-270 









Nozzle holder 



Nozzles 


Nozzles - adjustable 









301 

107 

321 

129 

155 

353 

359-360 

283 

291 

301,305 

273 

101 

21 

65-68 

77 

89-90 

137 

107, 129 

283 

221-222 

283 

221-222 

231-232 

291 

231-232 

273 

231-232 

283 

221-222 

291 

231-232 

305 

251 

Power cable 


Pre-atomizer 




Zip 

Return line 




















TwinControl 

Unica 4-270 

Swivel 


Valve block 


Valve sprint set 

Unica 4-270 

329,335 

291 

231-232 

129 

21 

65-68 

89-90 

301 

243-244 

283 

221-222 

283 

273 

101 

21 

65-68 

77 

89-90 

129 

155, 163, 169, 177 

137 

221-222 

321 

137 


371

Notes 

372 


WAGNER Industrial Solutions 

Market-leading manufacturer 

WAGNER Industrial Solutions is, as a part of the WAGNER 

Group, the market leader in manufacturing technologically 

advanced systems and plants for surface coating using 

liquid, powder, paints and fluid media. What do delicate 

writing tools, TVs, mobile phones, laptops, refrigerators 

and kitchens, control cabinets, wheel rims, cars, yachts and 

cranes all have in common? Of course: an innovative coating 

technology for high quality surfaces that is integrated 

in the industrial production process. 

Around 1,400 employees around the world work to 

ensure the high standards of WAGNER coating technology. 

The spectrum ranges from material feeding, mixing and 

dosing equipment, and motion and control engineering 

to the surface application of powder and liquid coating, 

paints, oils and waxes, etc. Booths and recovery equipment 

for powder coating as well as adhesive and labelling 

equipment round out the product portfolio, which is 

geared toward efficiency and process reliability, as well as 

user-friendliness and environmental compatibility. 

Innovative coating technologies 

The appearance and function of a product‘s surface structure 

is critical to its value. And it is what our our development 

engineers focus on: we work to enhance your products. 

At our development centre in Switzerland, we have 

a successful think tank and set the benchmark in many 

sectors worldwide. For example, we are regarded as the 

pioneers in electrostatic powder coating of large workpieces 

and are leaders in high technology applications. 

Always in focus: simple handling combined with high 

efficiency and the best possible environmental protection 

– according to VOC regulations. 

WAGNER also excels in surface coating with liquid media, 

such as with innovations like the extremely long-lived Unica 

double diaphragm pump, the new ergonomic AirCoat guns 

and the first 4K paint system in Germany. Aside from new 

developments, the continuous improvement of well-proven 

technologies is an important aspect of our research and 

development work. The company offers its customers 

around the world test systems equipped with various technologies 

that provide a wide range of testing opportunities. 

An experienced team of application technicians performs 

test runs in which various coatings are tested under production 

conditions and the best solution is ultimately implemented. 

Thanks to its global service network and innovative 

products, the WAGNER group is among the top providers in 

the coating sector. 

WAGNER advantages 

• High quality products 

• Professional system consultation for optimal 

coating solutions for your workpiece 

• Innovative developments 

• Efficient support and service 

• High performance and efficiency – worldwide 

• ISO 9001 certified

J. Wagner GmbH 

Industrial Solutions 

D-88677 Markdorf 

Tel. +49 (0) 75 44/5 05-0 

Fax +49 (0) 75 44/5 05-200 

www.wagner-group.com 

Printed in Germany - Item no. 2304525 - 01/2011 - Subject to change without notice. Not responsible for errors and 

misprints. Illustrations may vary from scope of delivery. Our General Terms and Conditions apply. All rights reserved.

High pressure piston pump IceBreaker - Accessories - Wagner

Create successful ePaper yourself

Delete template?

Save as template?