Emotron FDU 2.0 Variable Speed Drive

Emotron FDU 2.0 Variable Speed Drive Emotron FDU 2.0 Variable Speed Drive

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7. Main Features This chapter contains descriptions of the main features of the VSD. 7.1 Parameter sets Parameter sets are used if an application requires different settings for different modes. For example, a machine can be used for producing different products and thus requires two or more maximum speeds and acceleration/deceleration times. With the four parameter sets different control options can be configured with respect to quickly changing the behaviour of the VSD. It is possible to adapt the VSD online to altered machine behaviour. This is based on the fact that at any desired moment any one of the four parameter sets can be activated during Run or Stop, via the digital inputs or the control panel and menu [241]. Each parameter set can be selected externally via a digital input. Parameter sets can be changed during operation and stored in the control panel. NOTE: The only data not included in the parameter set is Motor data 1-4, (entered separately), language, communication settings, selected set, local remote, and keyboard locked. Define parameter sets When using parameter sets you first decide how to select different parameter sets. The parameter sets can be selected via the control panel, via digital inputs or via serial communication. All digital inputs and virtual inputs can be configured to select parameter set. The function of the digital inputs is defined in the menu [520]. Fig. 37 shows the way the parameter sets are activated via any digital input configured to Set Ctrl 1 or Set Ctrl 2. 11 +24 V 10 Set Ctrl1 16 Set Ctrl2 Fig. 37 Selecting the parameter sets { Parameter Set A Run/Stop - - Torques - - Controllers - - Limits/Prot. - -Max Alarm Set B Set C Set D (NG06-F03_1) Select and copy parameter set The parameter set selection is done in menu [241], Select Set. First select the main set in menu [241], normally A. Adjust all settings for the application. Usually most parameters are common and therefore it saves a lot of work by copying set A>B in menu [242]. When parameter set A is copied to set B you only change the parameters in the set that need to be changed. Repeat for C and D if used. With menu [242], Copy Set, it is easy to copy the complete contents of a single parameter set to another parameter set. If, for example, the parameter sets are selected via digital inputs, DigIn 3 is set to Set Ctrl 1 in menu [523] and DigIn 4 is set to Set Ctrl 2 in menu [524], they are activated as in Table 17. Activate the parameter changes via digital input by setting menu [241], Select Set to DigIn. Table 17 Parameter set Parameter set Set Ctrl 1 Set Ctrl 2 A 0 0 B 1 0 C 0 1 D 1 1 NOTE: The selection via the digital inputs is immediately activated. The new parameter settings will be activated on-line, also during Run. NOTE: The default parameter set is parameter set A. Examples Different parameter sets can be used to easily change the setup of a VSD to adapt quickly to different application requirements. For example when • a process needs optimized settings in different stages of the process, to - increase the process quality - increase control accuracy - lower maintenance costs - increase operator safety With these settings a large number of options are available. Some ideas are given here: Multi frequency selection Within a single parameter set the 7 preset references can be selected via the digital inputs. In combination with the parameter sets, 28 preset references can be selected using all 4 digital inputs: DigIn1, 2 and 3 for selecting preset reference within one parameter set and DigIn 4 and DigIn 5 for selecting the parameter sets. Emotron AB 01-4428-01r2 Main Features 33

Bottling machine with 3 different products Use 3 parameter sets for 3 different Jog reference speeds when the machine needs to be set up. The 4th parameter set can be used for “normal” remote control when the machine is running at full production. Manual - automatic control If in an application something is filled up manually and then the level is automatically controlled using PID regulation, this is solved using one parameter set for the manual control and one for the automatic control. 7.1.1 One motor and one parameter set This is the most common application for pumps and fans. Once default motor M1 and parameter set A have been selected: 1. Enter the settings for motor data. 2. Enter the settings for other parameters e.g. inputs and outputs 7.1.2 One motor and two parameter sets This application is useful if you for example have a machine running at two different speeds for different products. Once default motor M1 is selected: 1. Select parameter set A in menu [241]. 2. Enter motor data in menu [220]. 3. Enter the settings for other parameters e.g. inputs and outputs. 4. If there are only minor differences between the settings in the parameter sets, you can copy parameter set A to parameter set B, menu [242]. 5. Enter the settings for parameters e.g. inputs and outputs. Note: Do not change motor data in parameter set B. 7.1.3 Two motors and two parameter sets This is useful if you have a machine with two motors that can not run at the same time, such as a cable winding machine that lifts up the reel with one motor and then turns the wheel with the other motor. One motor must stop before changing to an other motor. 1. Select parameter set A in menu [241]. 2. Select motor M1 in menu [212]. 3. Enter motor data and settings for other parameters e.g. inputs and outputs. 4. Select parameter set B in menu [241]. 5. Select M2 in menu [212]. 6. Enter motor data and settings for other parameters e.g. inputs and outputs. 7.1.4 Autoreset at trip For several non-critical application-related failure conditions, it is possible to automatically generate a reset command to overcome the fault condition. The selection can be made in menu [250]. In this menu the maximum number of automatically generated restarts allowed can be set, see menu [251], after this the VSD will stay in fault condition because external assistance is required. Example The motor is protected by an internal protection for thermal overload. When this protection is activated, the VSD should wait until the motor is cooled down enough before resuming normal operation. When this problem occurs three times in a short period of time, external assistance is required. The following settings should be applied: • Insert maximum number of restarts; set menu [251] to 3. • Activate Motor I 2 t to be automatically reset; set menu [25A] to 300 s. • Set relay 1, menu [551] to AutoRst Trip; a signal will be available when the maximum number of restarts is reached and the VSD stays in fault condition. • The reset input must be constantly activated. 7.1.5 Reference priority The active speed reference signal can be programmed from several sources and functions. The table below shows the priority of the different functions with regards to the speed reference. Table 18 Jog Mode Reference priority Preset Reference Motor Pot Ref. Signal On/Off On/Off On/Off Option cards On On/Off On/Off Jog Ref Off On On/Off Preset Ref Off Off On Motor pot commands 34 Main Features Emotron AB 01-4428-01r2

Bottling machine with 3 different products<br />

Use 3 parameter sets for 3 different Jog reference speeds<br />

when the machine needs to be set up. The 4th parameter set<br />

can be used for “normal” remote control when the machine<br />

is running at full production.<br />

Manual - automatic control<br />

If in an application something is filled up manually and then<br />

the level is automatically controlled using PID regulation,<br />

this is solved using one parameter set for the manual control<br />

and one for the automatic control.<br />

7.1.1 One motor and one parameter<br />

set<br />

This is the most common application for pumps and fans.<br />

Once default motor M1 and parameter set A have been<br />

selected:<br />

1. Enter the settings for motor data.<br />

2. Enter the settings for other parameters e.g. inputs and<br />

outputs<br />

7.1.2 One motor and two parameter<br />

sets<br />

This application is useful if you for example have a machine<br />

running at two different speeds for different products.<br />

Once default motor M1 is selected:<br />

1. Select parameter set A in menu [241].<br />

2. Enter motor data in menu [220].<br />

3. Enter the settings for other parameters e.g. inputs and<br />

outputs.<br />

4. If there are only minor differences between the settings<br />

in the parameter sets, you can copy parameter set A to<br />

parameter set B, menu [242].<br />

5. Enter the settings for parameters e.g. inputs and outputs.<br />

Note: Do not change motor data in parameter set B.<br />

7.1.3 Two motors and two parameter<br />

sets<br />

This is useful if you have a machine with two motors that<br />

can not run at the same time, such as a cable winding<br />

machine that lifts up the reel with one motor and then turns<br />

the wheel with the other motor.<br />

One motor must stop before changing to an other motor.<br />

1. Select parameter set A in menu [241].<br />

2. Select motor M1 in menu [212].<br />

3. Enter motor data and settings for other parameters e.g.<br />

inputs and outputs.<br />

4. Select parameter set B in menu [241].<br />

5. Select M2 in menu [212].<br />

6. Enter motor data and settings for other parameters e.g.<br />

inputs and outputs.<br />

7.1.4 Autoreset at trip<br />

For several non-critical application-related failure conditions,<br />

it is possible to automatically generate a reset command<br />

to overcome the fault condition. The selection can be<br />

made in menu [250]. In this menu the maximum number of<br />

automatically generated restarts allowed can be set, see menu<br />

[251], after this the VSD will stay in fault condition because<br />

external assistance is required.<br />

Example<br />

The motor is protected by an internal protection for thermal<br />

overload. When this protection is activated, the VSD should<br />

wait until the motor is cooled down enough before resuming<br />

normal operation. When this problem occurs three times in<br />

a short period of time, external assistance is required.<br />

The following settings should be applied:<br />

• Insert maximum number of restarts; set menu [251] to<br />

3.<br />

• Activate Motor I 2 t to be automatically reset; set menu<br />

[25A] to 300 s.<br />

• Set relay 1, menu [551] to AutoRst Trip; a signal will be<br />

available when the maximum number of restarts is<br />

reached and the VSD stays in fault condition.<br />

• The reset input must be constantly activated.<br />

7.1.5 Reference priority<br />

The active speed reference signal can be programmed from<br />

several sources and functions. The table below shows the<br />

priority of the different functions with regards to the speed<br />

reference.<br />

Table 18<br />

Jog<br />

Mode<br />

Reference priority<br />

Preset<br />

Reference<br />

Motor Pot<br />

Ref. Signal<br />

On/Off On/Off On/Off Option cards<br />

On On/Off On/Off Jog Ref<br />

Off On On/Off Preset Ref<br />

Off Off On Motor pot commands<br />

34 Main Features <strong>Emotron</strong> AB 01-4428-01r2

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