Emotron FDU 2.0 Variable Speed Drive

Emotron FDU 2.0 Variable Speed Drive Emotron FDU 2.0 Variable Speed Drive

17.02.2015 Views

Contents Safety Instructions ......................................... 1 Contents.......................................................... 3 1. Introduction..................................................... 5 1.1 Delivery and unpacking ............................................ 5 1.2 Using of the instruction manual............................... 5 1.3 Type code number..................................................... 5 1.4 Standards .................................................................. 6 1.4.1 Product standard for EMC ........................................ 6 1.5 Dismantling and scrapping....................................... 7 1.5.1 Disposal of old electrical and electronic equipment .. 7 1.6 Glossary ..................................................................... 8 1.6.1 Abbreviations and symbols....................................... 8 1.6.2 Definitions.................................................................. 8 2. Mounting ......................................................... 9 2.1 Lifting instructions..................................................... 9 2.2 Stand-alone units.................................................... 10 2.2.1 Cooling ..................................................................... 10 2.2.2 Mounting schemes.................................................. 11 2.3 Cabinet mounting.................................................... 13 2.3.1 Cooling ..................................................................... 13 2.3.2 Mounting schemes.................................................. 13 3. Installation ................................................... 15 3.1 Before installation................................................... 15 3.2 Cable connections for 003 to 073......................... 15 3.2.1 Mains cables ........................................................... 15 3.2.2 Motor cables............................................................ 16 3.3 Connect motor and mains cables for 090 to 1500.... 18 3.4 Cable specifications................................................ 19 3.5 Stripping lengths ..................................................... 19 3.5.1 Dimension of cables and fuses.............................. 19 3.5.2 Tightening torque for mains and motor cables..... 19 3.6 Thermal protection on the motor ........................... 20 3.7 Motors in parallel .................................................... 20 4. Control Connections.................................... 21 4.1 Control board........................................................... 21 4.2 Terminal connections ............................................. 22 4.3 Inputs configuration with the switches..................................................... 22 4.4 Connection example ............................................... 23 4.5 Connecting the Control Signals.............................. 24 4.5.1 Cables ...................................................................... 24 4.5.2 Types of control signals .......................................... 25 4.5.3 Screening................................................................. 25 4.5.4 Single-ended or double-ended connection? ......... 25 4.5.5 Current signals ((0)4-20 mA).................................. 26 4.5.6 Twisted cables......................................................... 26 4.6 Connecting options ................................................. 26 5. Getting Started............................................. 27 5.1 Connect the mains and motor cables ................... 27 5.1.1 Mains cables ........................................................... 27 5.1.2 Motor cables............................................................ 27 5.2 Using the function keys .......................................... 27 5.3 Remote control........................................................ 28 5.3.1 Connect control cables ........................................... 28 5.3.2 Switch on the mains ............................................... 28 5.3.3 Set the Motor Data.................................................. 28 5.3.4 Run the VSD ............................................................ 28 5.4 Local control............................................................ 29 5.4.1 Switch on the mains ............................................... 29 5.4.2 Select manual control............................................. 29 5.4.3 Set the Motor Data.................................................. 29 5.4.4 Enter a Reference Value......................................... 29 5.4.5 Run the VSD ............................................................ 29 6. Applications.................................................. 31 6.1 Application overview ............................................... 31 6.1.1 Pumps...................................................................... 31 6.1.2 Fans ......................................................................... 31 6.1.3 Compressors ........................................................... 32 6.1.4 Blowers .................................................................... 32 7. Main Features .............................................. 33 7.1 Parameter sets........................................................ 33 7.1.1 One motor and one parameter set ........................ 34 7.1.2 One motor and two parameter sets....................... 34 7.1.3 Two motors and two parameter sets..................... 34 7.1.4 Autoreset at trip ...................................................... 34 7.1.5 Reference priority.................................................... 34 7.1.6 Preset references.................................................... 35 7.2 Remote control functions ....................................... 35 7.3 Performing an Identification Run........................... 37 7.4 Using the Control Panel Memory............................ 37 7.5 Load Monitor and Process Protection [400]......... 38 7.5.1 Load Monitor [410]................................................. 38 7.6 Pump function ......................................................... 40 7.6.1 Introduction ............................................................. 40 7.6.2 Fixed MASTER ......................................................... 41 7.6.3 Alternating MASTER ................................................ 41 7.6.4 Feedback 'Status' input .......................................... 41 7.6.5 Fail safe operation .................................................. 42 7.6.6 PID control ............................................................... 43 7.6.7 Wiring Alternating Master....................................... 44 7.6.8 Checklist And Tips................................................... 45 7.6.9 Functional Examples of Start/Stop Transitions .... 46 8. EMC and Machine Directive........................ 49 8.1 EMC standards........................................................ 49 8.2 Stop categories and emergency stop .................... 49 9. Operation via the Control Panel.................. 51 Emotron AB 01-4428-01r2 3

9.1 General .................................................................... 51 9.2 The control panel .................................................... 51 9.2.1 The display............................................................... 51 9.2.2 Indications on the display....................................... 52 9.2.3 LED indicators ......................................................... 52 9.2.4 Control keys............................................................. 52 9.2.5 The Toggle and Loc/Rem Key ................................ 52 9.2.6 Function keys .......................................................... 54 9.3 The menu structure................................................. 54 9.3.1 The main menu ....................................................... 54 9.4 Programming during operation .............................. 55 9.5 Editing values in a menu ........................................ 55 9.6 Copy current parameter to all sets ........................ 55 9.7 Programming example............................................ 56 10. Serial communication ................................. 57 10.1 Modbus RTU ............................................................ 57 10.2 Parameter sets........................................................ 57 10.3 Motor data ............................................................... 58 10.4 Start and stop commands...................................... 58 10.5 Reference signal ..................................................... 58 10.6 Description of the EInt formats .............................. 58 11. Functional Description................................ 63 11.1 Preferred View [100]............................................... 63 11.1.1 1st Line [110].......................................................... 63 11.1.2 2nd Line [120] ........................................................ 64 11.2 Main Setup [200].................................................... 64 11.2.1 Operation [210]....................................................... 64 11.2.2 Remote Signal Level/Edge [21A]........................... 67 11.2.3 Mains supply voltage [21B].................................... 67 11.2.4 Motor Data [220] .................................................... 67 11.2.5 Motor Protection [230] ........................................... 71 11.2.6 Parameter Set Handling [240]............................... 74 11.2.7 Trip Autoreset/Trip Conditions [250]..................... 76 11.2.8 Serial Communication [260] .................................. 82 11.3 Process and Application Parameters [300] .......... 85 11.3.1 Set/View Reference Value [310] ........................... 85 11.3.2 Process Settings [320] ........................................... 86 11.3.3 Start/Stop settings [330] ....................................... 90 11.3.4 Mechanical brake control....................................... 93 11.3.5 Speed [340]............................................................. 95 11.3.6 Torques [350].......................................................... 98 11.3.7 Preset References [360] ........................................ 99 11.3.8 PID Process Control [380] .................................... 100 11.3.9 Pump/Fan Control [390] ...................................... 104 11.4 Load Monitor and Process Protection [400]....... 110 11.4.1 Load Monitor [410]............................................... 110 11.4.2 Process Protection [420]...................................... 114 11.5 I/Os and Virtual Connections [500]..................... 115 11.5.1 Analogue Inputs [510] .......................................... 115 11.5.2 Digital Inputs [520] ............................................... 122 11.5.3 Analogue Outputs [530] ....................................... 124 11.5.4 Digital Outputs [540] ............................................ 127 11.5.5 Relays [550] .......................................................... 129 11.5.6 Virtual Connections [560]..................................... 130 11.6 Logical Functions and Timers [600] .................... 131 11.6.1 Comparators [610] ............................................... 131 11.6.2 Logic Output Y [620]............................................. 135 11.6.3 Logic Output Z [630]............................................. 137 11.6.4 Timer1 [640] ......................................................... 138 11.6.5 Timer2 [650] ......................................................... 140 11.7 View Operation/Status [700] ............................... 141 11.7.1 Operation [710]..................................................... 141 11.7.2 Status [720] .......................................................... 143 11.7.3 Stored values [730] .............................................. 146 11.8 View Trip Log [800] ............................................... 147 11.8.1 Trip Message log [810]......................................... 147 11.8.2 Trip Messages [820] - [890] ................................ 148 11.8.3 Reset Trip Log [8A0] ............................................. 149 11.9 System Data [900]................................................ 149 11.9.1 VSD Data [920] ..................................................... 149 12. Troubleshooting, Diagnoses and Maintenance 151 12.1 Trips, warnings and limits..................................... 151 12.2 Trip conditions, causes and remedial action ...... 152 12.2.1 Technically qualified personnel............................ 152 12.2.2 Opening the variable speed drive ........................ 152 12.2.3 Precautions to take with a connected motor ...... 152 12.2.4 Autoreset Trip ........................................................ 152 12.3 Maintenance ......................................................... 155 13. Options........................................................ 157 13.1 Options for the control panel................................ 157 13.2 EmoSoftCom.......................................................... 157 13.3 Brake chopper....................................................... 157 13.4 I/O Board ............................................................... 159 13.5 Output coils ........................................................... 159 13.6 Serial communication and fieldbus..................... 159 13.7 Standby supply board option................................ 159 13.8 Safe Stop option.................................................... 159 13.9 Encoder.................................................................. 161 13.10 PTC/PT100 ............................................................ 161 14. Technical Data ........................................... 163 14.1 Electrical specifications related to model ........... 163 14.2 General electrical specifications.......................... 167 14.3 Operation at higher temperatures ....................... 168 14.4 Operation at higher switching frequency............. 168 14.5 Dimensions and Weights...................................... 169 14.6 Environmental conditions..................................... 170 14.7 Fuses, cable cross-sections and glands.............. 171 14.7.1 According IEC ratings ............................................ 171 14.7.2 Fuses and cable dimensions according NEMA ratings 173 14.8 Control signals....................................................... 175 15. Menu List .................................................... 177 Index ........................................................... 185 4 Emotron AB 01-4428-01r2

9.1 General .................................................................... 51<br />

9.2 The control panel .................................................... 51<br />

9.2.1 The display............................................................... 51<br />

9.2.2 Indications on the display....................................... 52<br />

9.2.3 LED indicators ......................................................... 52<br />

9.2.4 Control keys............................................................. 52<br />

9.2.5 The Toggle and Loc/Rem Key ................................ 52<br />

9.2.6 Function keys .......................................................... 54<br />

9.3 The menu structure................................................. 54<br />

9.3.1 The main menu ....................................................... 54<br />

9.4 Programming during operation .............................. 55<br />

9.5 Editing values in a menu ........................................ 55<br />

9.6 Copy current parameter to all sets ........................ 55<br />

9.7 Programming example............................................ 56<br />

10. Serial communication ................................. 57<br />

10.1 Modbus RTU ............................................................ 57<br />

10.2 Parameter sets........................................................ 57<br />

10.3 Motor data ............................................................... 58<br />

10.4 Start and stop commands...................................... 58<br />

10.5 Reference signal ..................................................... 58<br />

10.6 Description of the EInt formats .............................. 58<br />

11. Functional Description................................ 63<br />

11.1 Preferred View [100]............................................... 63<br />

11.1.1 1st Line [110].......................................................... 63<br />

11.1.2 2nd Line [120] ........................................................ 64<br />

11.2 Main Setup [200].................................................... 64<br />

11.2.1 Operation [210]....................................................... 64<br />

11.2.2 Remote Signal Level/Edge [21A]........................... 67<br />

11.2.3 Mains supply voltage [21B].................................... 67<br />

11.2.4 Motor Data [220] .................................................... 67<br />

11.2.5 Motor Protection [230] ........................................... 71<br />

11.2.6 Parameter Set Handling [240]............................... 74<br />

11.2.7 Trip Autoreset/Trip Conditions [250]..................... 76<br />

11.2.8 Serial Communication [260] .................................. 82<br />

11.3 Process and Application Parameters [300] .......... 85<br />

11.3.1 Set/View Reference Value [310] ........................... 85<br />

11.3.2 Process Settings [320] ........................................... 86<br />

11.3.3 Start/Stop settings [330] ....................................... 90<br />

11.3.4 Mechanical brake control....................................... 93<br />

11.3.5 <strong>Speed</strong> [340]............................................................. 95<br />

11.3.6 Torques [350].......................................................... 98<br />

11.3.7 Preset References [360] ........................................ 99<br />

11.3.8 PID Process Control [380] .................................... 100<br />

11.3.9 Pump/Fan Control [390] ...................................... 104<br />

11.4 Load Monitor and Process Protection [400]....... 110<br />

11.4.1 Load Monitor [410]............................................... 110<br />

11.4.2 Process Protection [420]...................................... 114<br />

11.5 I/Os and Virtual Connections [500]..................... 115<br />

11.5.1 Analogue Inputs [510] .......................................... 115<br />

11.5.2 Digital Inputs [520] ............................................... 122<br />

11.5.3 Analogue Outputs [530] ....................................... 124<br />

11.5.4 Digital Outputs [540] ............................................ 127<br />

11.5.5 Relays [550] .......................................................... 129<br />

11.5.6 Virtual Connections [560]..................................... 130<br />

11.6 Logical Functions and Timers [600] .................... 131<br />

11.6.1 Comparators [610] ............................................... 131<br />

11.6.2 Logic Output Y [620]............................................. 135<br />

11.6.3 Logic Output Z [630]............................................. 137<br />

11.6.4 Timer1 [640] ......................................................... 138<br />

11.6.5 Timer2 [650] ......................................................... 140<br />

11.7 View Operation/Status [700] ............................... 141<br />

11.7.1 Operation [710]..................................................... 141<br />

11.7.2 Status [720] .......................................................... 143<br />

11.7.3 Stored values [730] .............................................. 146<br />

11.8 View Trip Log [800] ............................................... 147<br />

11.8.1 Trip Message log [810]......................................... 147<br />

11.8.2 Trip Messages [820] - [890] ................................ 148<br />

11.8.3 Reset Trip Log [8A0] ............................................. 149<br />

11.9 System Data [900]................................................ 149<br />

11.9.1 VSD Data [920] ..................................................... 149<br />

12. Troubleshooting, Diagnoses and Maintenance<br />

151<br />

12.1 Trips, warnings and limits..................................... 151<br />

12.2 Trip conditions, causes and remedial action ...... 152<br />

12.2.1 Technically qualified personnel............................ 152<br />

12.2.2 Opening the variable speed drive ........................ 152<br />

12.2.3 Precautions to take with a connected motor ...... 152<br />

12.2.4 Autoreset Trip ........................................................ 152<br />

12.3 Maintenance ......................................................... 155<br />

13. Options........................................................ 157<br />

13.1 Options for the control panel................................ 157<br />

13.2 EmoSoftCom.......................................................... 157<br />

13.3 Brake chopper....................................................... 157<br />

13.4 I/O Board ............................................................... 159<br />

13.5 Output coils ........................................................... 159<br />

13.6 Serial communication and fieldbus..................... 159<br />

13.7 Standby supply board option................................ 159<br />

13.8 Safe Stop option.................................................... 159<br />

13.9 Encoder.................................................................. 161<br />

13.10 PTC/PT100 ............................................................ 161<br />

14. Technical Data ........................................... 163<br />

14.1 Electrical specifications related to model ........... 163<br />

14.2 General electrical specifications.......................... 167<br />

14.3 Operation at higher temperatures ....................... 168<br />

14.4 Operation at higher switching frequency............. 168<br />

14.5 Dimensions and Weights...................................... 169<br />

14.6 Environmental conditions..................................... 170<br />

14.7 Fuses, cable cross-sections and glands.............. 171<br />

14.7.1 According IEC ratings ............................................ 171<br />

14.7.2 Fuses and cable dimensions according NEMA ratings<br />

173<br />

14.8 Control signals....................................................... 175<br />

15. Menu List .................................................... 177<br />

Index ........................................................... 185<br />

4 <strong>Emotron</strong> AB 01-4428-01r2

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