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RE <strong>26</strong> <strong>576</strong>/02.03<br />

Replaces: 11.99<br />

Pressure reducing valve, direct actuated,<br />

with pressure monitoring<br />

Types DRHD 6 DP and ZDRHD 6 D.<br />

Nominal size 6<br />

Series 4X<br />

Maximum operating pressure 200 bar<br />

Maximum flow 40 L/min Type ZDRHD 6 DP2-4X/200-25K14 with plug-in connector and<br />

type DRHD 6 DP2-4X/200-25K14 with plug-in connector<br />

Overview of contents<br />

Contents Page<br />

Features 1<br />

Ordering details 2<br />

Plug-in connector 2<br />

Symbols 3<br />

Function, section 4<br />

Technical data 5<br />

Electrical connections 5<br />

Characteristic curves 6, 7<br />

Unit dimensions 8<br />

H6218+H6220<br />

Features<br />

– For subplate mounting or as a sandwich plate:<br />

Porting pattern to DIN 24 340 form A,<br />

ISO 4401 and CETOP–RP 121 H,<br />

for subplates see catalogue sheet RE 45 052<br />

(separate order)<br />

– Clamping pressure adjustment and monitoring in one unit<br />

– Common adjustment for clamping and monitoring pressure<br />

– Pressure monitoring optionally either internal or external<br />

at the actuator<br />

– The switching differential between the reduced and<br />

monitoring pressure is adjustable<br />

– Limitation of the minimum settable monitoring or<br />

secondary pressure<br />

© 2003<br />

by Bosch Rexroth AG, Industrial Hydraulics, D-97813 Lohr am Main<br />

All rights reserved. No part of this document may be reproduced or stored, processed, duplicated or circulated using<br />

electronic systems, in any form or by means, without the prior written authorisation of Bosch Rexroth AG. In the event of<br />

contravention of the above provisions, the contravening party is obliged to pay compensation.<br />

.DRHD 6 D. 1/8 RE <strong>26</strong> <strong>576</strong>/02.03


Ordering details<br />

Subplate mounting = No code<br />

Sandwich plate valve = Z<br />

Pressure reducing valve with<br />

pressure monitoring<br />

Nominal size 6 = 6<br />

Direct actuated = D<br />

Primary pressure in port P (controlled from „P1“) = P<br />

Primary pressure in port P (controlled from „A“) = A 1)<br />

Primary pressure in port P (controlled from „B“) = B 1)<br />

Adjustment element<br />

Rotary knob = 1<br />

Internal hexagon with protective cap = 2<br />

Lockable rotary knob = 3 2)<br />

Series 40 to 49 = 4X<br />

(40 to 49: unchanged installation and connection dimensions)<br />

Permissible operating pressure 200 bar<br />

Pressure stage<br />

= 200<br />

Maximum secondary pressure 25 bar = 25<br />

Maximum secondary pressure 50 bar = 50<br />

Maximum secondary pressure 100 bar = 100<br />

1) Only with sandwich plate valves<br />

2) H-key to material no. R900008158 is included within the scope of supply.<br />

3) Plug-in connector has to be separately ordered (see below).<br />

DRHD 6 D 4X 200 K14<br />

RE <strong>26</strong> <strong>576</strong>/02.03 2/8 .DRHD 6 D.<br />

*<br />

Further details<br />

in clear text<br />

No code = NBR seals<br />

(other seals on<br />

request)<br />

Attention!<br />

The compatibility of the<br />

seals and pressure fluid<br />

has to be taken into account!<br />

Electrical connections<br />

K14 3) = Individual connection;<br />

with component plug DIN EN 175 301-803,<br />

without plug-in connector<br />

No code = Pressure connection<br />

(for reduced and switching pressure), internal<br />

X = Pressure connection, external<br />

Y = Pressure connections (A; B),<br />

with shuttle valve<br />

(only with sandwich plate valves)<br />

Ordering details: plug-in connector to DIN EN 175 301-803 and ISO 4400 for component plug "K14"<br />

Further plugin<br />

connectors<br />

see<br />

RE 08 006<br />

Material no.<br />

With circuitry (indicator light)<br />

Colour Without circuitry 6 … 14 V 16 … 30 V 36 … 60 V 90 … 130 V 180 … 240 V<br />

Black R900001<strong>26</strong>0 R900545844 R900545845 R900545846 R900545847 R900545848


Symbols ( 1 = component side, 2 = subplate side)<br />

Subplate mounting<br />

Type DRHD 6 DP… Type DRHD 6 DP…X<br />

P A 2 B<br />

Sandwich plate valve<br />

Type ZDRHD 6 DA…<br />

X<br />

M<br />

P A 2 B<br />

Type ZDRHD 6 DP…<br />

P A 2 B<br />

1<br />

1<br />

1<br />

1<br />

P A 2 B<br />

T X<br />

T<br />

T<br />

T<br />

P A 2 B<br />

P A 2 B<br />

.DRHD 6 D. 3/8 RE <strong>26</strong> <strong>576</strong>/02.03 <strong>576</strong>/11.99<br />

X<br />

M<br />

Type ZDRHD 6 DB…<br />

Type ZDRHD 6 DP…X Type ZDRHD 6 DP…Y<br />

X<br />

Port T has to be drained at zero pressure!<br />

P A B<br />

1<br />

1<br />

1<br />

2<br />

T<br />

T<br />

T<br />

X<br />

M


Function, section<br />

The valve type .DRHD 6 D. is a direct actuated 3-way pressure reducing<br />

valve with pressure limitation of the secondary circuit and integrated<br />

pressure monitoring. It is used to reduce the system pressure and is<br />

optionally available with internal or external pressure monitoring, as<br />

well as a shuttle valve plate for monitoring ports A or B.<br />

The pressure reducing valve basically comprises of the housing (1), a<br />

pressure reducing spool (2), a pressure monitoring spool (3), two<br />

compression springs (4 and 5) as well as a pressure adjustment<br />

element (6). The conversion from the sandwich plate version to the<br />

subplate mounting version is via a conversion plate (7) P1 to A1.<br />

In the initial position the valve is open; pressure fluid flows from port<br />

P2 to port P1. The pressure in port P1 is, at the same time, applied to<br />

the pressure reducing spool (2) and the pressure monitoring spool<br />

(3) via the control line (8), this pressure acts against the springs (4<br />

and 5). If the pressure in port P1 rises above the value set at the<br />

adjustment element (6), the pressure reducing spool (2) moves against<br />

the compression spring (4) into the control position and thereby holds<br />

the set pressure in port P1 constant. The pressure reduction results<br />

from pressure being applied to the pressure reducing spool (2) from<br />

port P1.<br />

9<br />

Type ZDRHD 6 DP3…<br />

7<br />

1<br />

8<br />

B P A T<br />

B1 P1 A1 T1<br />

X B2 P2 A2 T2<br />

3 2 12<br />

The secondary pressure which is to be monitored also acts via control<br />

line (8) on the ring area of the pressure monitoring spool (3) (common<br />

pressure chamber for spools (2) and (3)).<br />

At a defined pressure, which lies below the secondary pressure, the<br />

switch (9) is actuated and an electrical signal is given. This signal<br />

can, for example, be used to switch on a chuck as soon as the minimum<br />

(switch actuation pressure) required pressure is reached. If the<br />

secondary pressure falls below the minimum pressure the chuck will<br />

be automatically switched off.<br />

The minimum settable monitoring or secondary pressure is adjustable<br />

via screw (10).<br />

The switching differential between the minimum<br />

clamping pressure and the working pressure can be<br />

optimally adjusted via the spindle (11).<br />

If the pressure in port P1 continues to increase due to outside forces<br />

at the actuator, then the pressure reducing spool (2) moves further<br />

against the compression spring (4).<br />

Due to this port P1, via control land (12) at the pressure reducing<br />

spool (2) and housing (1) is connection to port T.<br />

Pressure fluid continues to flow to the reservoir until the pressure no<br />

longer increases (secondary pressure limitation).<br />

The oil drain from the spring chamber (13) is always via port T.<br />

Type DRHD 6 DP3…<br />

(with conversion plate for subplate mounting)<br />

4 13 5 11 10 6<br />

RE <strong>26</strong> <strong>576</strong>/02.03 <strong>576</strong>/11.99<br />

4/8 .DRHD 6 D.


Technical data (for applications outside these parameters, please consult us!)<br />

General<br />

Installation optional<br />

Weight „No code“ „X“ „Y“<br />

Hydraulic<br />

1) The cleanliness class stated for the components must be<br />

adhered too in hydraulic systems. Effective filtration prevents<br />

faults from occurring and at the same time increases the<br />

component service life.<br />

For the selection of filters see catalogue sheets<br />

RE 50 070, RE 50 076 and RE 50 081.<br />

Electrical connections<br />

– Subplate mounting kg 2.2 3.0 –<br />

– Sandwich plate valve kg 1.8 2.6 2.6<br />

Maximum operating pressure<br />

Maximum secondary pressure<br />

Port P bar 200<br />

– Subplate mounting: Port A bar 100<br />

– Sandwich plate valve:<br />

Maximum permissible pressure in port T<br />

Port P1 bar 100<br />

– Subplate mounting bar 2<br />

– Sandwich plate valve bar 2<br />

Maximum flow L/min 40<br />

Pressure fluid Mineral oil (HL, HLP) to DIN 51 524;<br />

Fast bio-degradable pressure fluids to<br />

VDMA 24 568 (also see RE 90 221); HETG (rape seed oil);<br />

other pressure fluids on request<br />

Pressure fluid temperature range °C –30 to +80 (with NBR seals)<br />

Viscosity range mm2 /s 10 to 800<br />

Cleanliness class to ISO code Maximum permissible degree of contamination of the pressure<br />

fluid is to ISO 4406 (C) class 20/18/15 1)<br />

Electrical<br />

Electrical connection to DIN EN 175 301-803 plug connector 3-pin + SL (PE)<br />

Maximum connection cross-section mm2 1.5<br />

Contact loading – AC up to 250 V; 5A<br />

– DC up to 50 V; 1A<br />

up to 250 V; 0.02A<br />

Connections at plug connector<br />

4<br />

1 2<br />

.DRHD 6 D. 5/8 RE <strong>26</strong> <strong>576</strong>/02.03


Characteristic curves (measured with HLP46, ϑ oil = 40 °C ± 5 °C)<br />

Secondary pressure in bar →<br />

Differential pressure in bar →<br />

pA-qV-characteristic curves<br />

120<br />

100<br />

80<br />

60<br />

40<br />

20<br />

0 40 30 20 10 0 10 20 30 40<br />

30<br />

20<br />

10<br />

Type DRHD 6 DP (subplate mounting) Type ZDRHD 6 D. (sandwich plate valve)<br />

Flow in L/min →<br />

A to T P to A<br />

1<br />

2<br />

pA-qV-characteristic curves<br />

120<br />

∆p-q V -characteristic curves ∆p-q V -characteristic curves<br />

RE <strong>26</strong> <strong>576</strong>/02.03 6/8 .DRHD 6 D.<br />

100<br />

80<br />

60<br />

40<br />

20<br />

0 40 30 20 10 0 10 20 30 40<br />

0 10 20 30 40 0 10 20 30 40<br />

Flow in L/min → Flow in L/min →<br />

1 P to A<br />

3 P2 to P1<br />

2 A to T<br />

4 P1 to T<br />

30<br />

20<br />

10<br />

Flow in L/min →<br />

P1 to T P2 to P1<br />

The characteristic curves are valid for an output pressure p T = zero over the entire flow range!<br />

Secondary pressure in bar →<br />

Differential pressure in bar →<br />

4<br />

3


Pressure monitoring<br />

Monitored pressure in bar →<br />

Monitored pressure in bar →<br />

25<br />

22<br />

18<br />

14<br />

10<br />

100<br />

90<br />

80<br />

70<br />

60<br />

50<br />

40<br />

30<br />

20<br />

10<br />

6<br />

2<br />

0<br />

0<br />

Pressure stage 25<br />

Signal: clamping<br />

2 6 10 14 18 22 25<br />

Clamping pressure in bar →<br />

Pressure stage 100<br />

Signal: clamping<br />

Clamping pressure<br />

Signal: de-clamp<br />

Clamping pressure<br />

Signal: de-clamp<br />

10 20 30 40 50 60 70 80 90 100<br />

Clamping pressure in bar →<br />

Adjustable switching differential<br />

Adjustable switching differential<br />

Pressure stage 50<br />

50<br />

45 Signal: clamping<br />

40<br />

35<br />

30<br />

.DRHD 6 D. 7/8 RE <strong>26</strong> <strong>576</strong>/02.03<br />

Monitored pressure in bar →<br />

25<br />

20<br />

15<br />

10<br />

5<br />

0<br />

Clamping pressure<br />

Signal: de-clamp<br />

5 10 15 20 25 30 35 40 45 50<br />

Clamping pressure in bar →<br />

Adjustable switching differential<br />

Note:<br />

For readjusting the switching differential by means of the spindle<br />

(11), see sectional drawing on page 4:<br />

• Turning in the clockwise direction → switching differential<br />

increases<br />

• Turning in the anti-clockwise direction → switching differential<br />

becomes smaller


Unit dimensions (Dimensions in mm)<br />

13<br />

15<br />

18 25<br />

45<br />

Ø35<br />

0 1 2<br />

9<br />

8<br />

7; 9<br />

130<br />

1 Name plate<br />

2 Plug-in connector without circuitry 1)<br />

3 Plug-in connector with circuitry 1)<br />

Ø39<br />

4 Space required to remove the plug-in<br />

connector<br />

5 Shuttle valve (only with sandwich plate<br />

valve, version „Y“)<br />

6 Pressure connection plate (only with<br />

version „X“)<br />

7 Adjustment element „1“<br />

8 Adjustment element „2“<br />

9 Adjustment element „3“<br />

10 Seal ring for connection X<br />

11 Identical seal rings<br />

for ports A2, B2, T2, P2<br />

12 Internal hexagon A/F 6<br />

Bosch Rexroth AG<br />

Industrial Hydraulics<br />

D-97813 Lohr am Main<br />

Zum Eisengießer 1 • D-97816 Lohr am Main<br />

Telefon 0 93 52 / 18-0<br />

Telefax 0 93 52 / 18-23 58 • Telex 6 89 418-0<br />

eMail documentation@boschrexroth.de<br />

Internet www.boschrexroth.de<br />

105<br />

5<br />

6<br />

G 1/4<br />

102<br />

14<br />

40<br />

40<br />

Bosch Rexroth Limited<br />

A2 B2 X<br />

11 10 2<br />

M<br />

<strong>26</strong>2<br />

31<br />

237<br />

Cromwell Road, St Neots,<br />

Cambs, PE19 2ES<br />

Tel: 0 14 80/22 32 56<br />

Fax: 0 14 80/21 90 52<br />

eMail: info@boschrexroth.co.uk<br />

P A B T<br />

A2 B2<br />

A2 B2<br />

0,01/100mm<br />

R max4<br />

The data specified above only serves to describe<br />

the product. No statements concerning a certain<br />

condition or suitability for a certain application<br />

can be derived from our information.<br />

The details stated do not release you from the<br />

responsibility for carrying out your own<br />

assessment and verification. It must be<br />

remembered that our products are subject to a<br />

natural process of wear and ageing.<br />

RE <strong>26</strong> <strong>576</strong>/02.03 8/8 .DRHD 6 D.<br />

A1<br />

A1 B1<br />

12 1<br />

22 40,5<br />

T1<br />

65<br />

62<br />

70<br />

11,5<br />

B1<br />

P1<br />

15<br />

X<br />

17<br />

X<br />

X<br />

40<br />

20<br />

M<br />

X<br />

3<br />

G 1/4<br />

G 1/4<br />

11<br />

Pg 11<br />

Pg 11<br />

36<br />

42<br />

12<br />

12<br />

Required surface finish of<br />

mating piece<br />

8<br />

83<br />

16<br />

13 Hexagon A/F 27<br />

16 Porting pattern to DIN 24 340 form A,<br />

14 Conversion plate for subplate mounting ISO 4401 and CETOP–RP 121 H,<br />

15 Space required to remove the key<br />

Valve fixing screws<br />

M5 DIN 912-10.9<br />

tightening torque MA = 8.9 Nm,<br />

must be ordered separately.<br />

1) must be ordered separately,<br />

see page 2.<br />

31,75 0,75<br />

Ø38<br />

4<br />

4

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