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WORKSHOP MANUAL - lombardini service

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Chapter index<br />

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5 LUBRIFICATION CIRCUIT ..................................................................................................................... 54-57<br />

Internal oil filter and oil sump return pipe ........................................................................................................................ 55<br />

Oil filter cartridge ..............................................................................................................................................................56<br />

Oil pressure check ............................................................................................................................................................ 56<br />

Oil pressure regulating valve ............................................................................................................................................56<br />

Oil pump ............................................................................................................................................................................ 55<br />

Oil pump, clearance between rotors ................................................................................................................................55<br />

6 COOLANT CIRCUIT ............................................................................................................................... 58-59<br />

COOLANT CIRCUIT ......................................................................................................................................................... 58<br />

Coolant circulation pump, components ........................................................................................................................... 59<br />

Radiator and compensation, check and seal tank cap. ..................................................................................................59<br />

Thermostatic valve............................................................................................................................................................ 59<br />

7 FUEL SYSTEM ....................................................................................................................................... 60-67<br />

Fuel feeding / injection circuit ........................................................................................................................................... 60<br />

Fuel filter detached from the tank (on request) ............................................................................................................... 60<br />

Fuel lift pump ....................................................................................................................................................................60<br />

Fuel pump drive rod projection - Assembly ..................................................................................................................... 60<br />

Injection advance ..............................................................................................................................................................65<br />

Injection advance control and regulation ......................................................................................................................... 65<br />

Injection pump assembly/disassembly ............................................................................................................................ 62<br />

Injection pumps delivery balancing .................................................................................................................................. 67<br />

Injector, nozzle projection ................................................................................................................................................. 64<br />

Injector, spark arrester...................................................................................................................................................... 64<br />

Instrument connection ...................................................................................................................................................... 66<br />

Plunger barrel ring nut assembly/disassembly ................................................................................................................ 62<br />

Plunger injection pump reassembly ................................................................................................................................. 62<br />

Preliminary steps to pump/injector unit delivery balancing test ..................................................................................... 66<br />

Pump/injector unit ............................................................................................................................................................. 61<br />

Pump/injector unit se.no. 6590.290 control data. ........................................................................................................... 63<br />

Pump/injector unit, components ......................................................................................................................................61<br />

Pumping element ..............................................................................................................................................................62<br />

Setting of injector ..............................................................................................................................................................64<br />

Static injection advance tuning ........................................................................................................................................ 66<br />

Test head B assembly ...................................................................................................................................................... 66<br />

8 ELECTRIC SYSTEM ............................................................................................................................... 68-73<br />

Alternator, 14V 33A ......................................................................................................................................................... 68<br />

Alternator, 14V 33A - Performance Curve ...................................................................................................................... 68<br />

Coolant high temperature lamp sensor............................................................................................................................ 72<br />

Electric starting layout (12V) with alternator 14V 33A ................................................................................................... 69<br />

Oil pressure switch ........................................................................................................................................................... 72<br />

Pre-heating glow plug ....................................................................................................................................................... 70<br />

Pre-heating plug control unit with coolant temperature sensor ......................................................................................71<br />

Pre-heating water temperature thermistor and Water temperature indicator thermal contact ......................................72<br />

STARTER MOTOR - Bosch DW 12V 1,1 KW ................................................................................................................ 70<br />

Starter motor, Bosch DW 12V 1,1 KW - Performance Curve........................................................................................ 70<br />

Temperature sensor for control unit ................................................................................................................................. 71<br />

Wiring diagram for pre-heating gear case ....................................................................................................................... 71<br />

9 SETTINGS ............................................................................................................................................... 74-77<br />

E.G.R. calibration ............................................................................................................................................................. 77<br />

Injection pump flow limiter and engine torque gearing device ........................................................................................ 75<br />

Pump injection delivery setting ........................................................................................................................................ 75<br />

Pump injection delivery standard setting without dynamometric brake ......................................................................... 75<br />

Pump/injector unit delivery setting with braked engine ................................................................................................... 76<br />

FOCS Workshop Manual_cod. 1.5302.858_1° ed_ rev. 00<br />

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