WORKSHOP MANUAL - lombardini service

WORKSHOP MANUAL - lombardini service WORKSHOP MANUAL - lombardini service

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7 Fuel system Plunger barrel ring nut assembly/disassembly To disassemble ring nut 9 (fig. 142) , use the suitable wrench A se.no. 7107-1460-029 When refitting tighten it a torque of 34 Nm. 143 Injection pump assembly/disassembly Disassemble the unit following the progressive order of fig. 142. Reassemble following the same steps in reverse order. During reassembly, turn the plunger spiral L towards the non-return valve 19, as follows. 144 Plunger injection pump reassembly To be able to insert the plunger in its barrel press with a finger and at the same time slowly rotate lever 8 (fig. 144) until guide M of the plunger (fig. 145) enters the lever seating. Note: If by mistake the plunger is mounted with the spiral in the wrong direction the pump won’t function (there is no danger that the engine runs away). 145 Pumping element 1 Plunger 2 Upper plunger section 3 Plunger barrel 4 Delay notch 5 Control slot INJECTION PUMP Dimensions A B C D E F 146 6590.290 6. 5 1.50 ÷ 1.55 1.50 ÷ 1.53 9.965 ÷ 10.035 9.565 ÷ 9.635 0.9 - 62 - FOCS Workshop Manual_cod. 1.5302.858_1° ed_ rev. 00

Fuel system 7 Pump/injector unit se.no. 6590.290 control data. 1 Delivery control lever on stop position. 2 Delivery control lever on maximum delivery position. start position Rod stroke form max delivery position (mm) 9,5 3600 19÷23 9,5 1200 15÷24 start position Rpm (*) mm 3 /stroke 300 35÷38 147 Injector setting pressure: 140÷155 bar * Rpm rating is that of the crankshaft. REFERENCE NUMBER OFFSET HOLES 148 CURRENT PUMP INJECTOR REFERENCE N° CODE N° INJECTION ADVANCE VALUE SPECIAL TOOLS 235-4 6590.290 13° ÷ 14° > 3600 g/min ADVANCE / INJECTOR SETTING ........ 1460.074 T.D.C. ..................................................... 1460.048 FOCS Workshop Manual_cod. 1.5302.858_1° ed_ rev. 00 - 63 -

7<br />

Fuel system<br />

Plunger barrel ring nut assembly/disassembly<br />

To disassemble ring nut 9 (fig. 142) , use the suitable wrench A<br />

se.no. 7107-1460-029<br />

When refitting tighten it a torque of 34 Nm.<br />

143<br />

Injection pump assembly/disassembly<br />

Disassemble the unit following the progressive order of fig. 142.<br />

Reassemble following the same steps in reverse order.<br />

During reassembly, turn the plunger spiral L towards the non-return<br />

valve 19, as follows.<br />

144<br />

Plunger injection pump reassembly<br />

To be able to insert the plunger in its barrel press with a finger and<br />

at the same time slowly rotate lever 8 (fig. 144) until guide M of the<br />

plunger (fig. 145) enters the lever seating.<br />

Note: If by mistake the plunger is mounted with the spiral in the<br />

wrong direction the pump won’t function (there is no danger<br />

that the engine runs away).<br />

145<br />

Pumping element<br />

1 Plunger<br />

2 Upper plunger section<br />

3 Plunger barrel<br />

4 Delay notch<br />

5 Control slot<br />

INJECTION<br />

PUMP<br />

Dimensions<br />

A B C D E F<br />

146<br />

6590.290<br />

6. 5<br />

1.50<br />

÷<br />

1.55<br />

1.50<br />

÷<br />

1.53<br />

9.965<br />

÷<br />

10.035<br />

9.565<br />

÷<br />

9.635<br />

0.9<br />

- 62 - FOCS Workshop Manual_cod. 1.5302.858_1° ed_ rev. 00

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