WORKSHOP MANUAL - lombardini service
WORKSHOP MANUAL - lombardini service
WORKSHOP MANUAL - lombardini service
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CHAPTER INDEX<br />
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This manual contains pertinent information regarding the repair of LOMBARDINI water-cooled, indirect injection Diesel<br />
engines type LDW 1003: updated October 31 st , 2008.<br />
CHAPTER INDEX<br />
1 GENERAL REMARKS AND SAFETY INFORMATION .................................................................. Pag. 9-11<br />
GENERAL SAFETY DURING OPERATING PHASES .................................................................................................... 11<br />
GENERAL SERVICE <strong>MANUAL</strong> NOTES ............................................................................................................................ 9<br />
GLOSSARY AND TERMINOLOGY ................................................................................................................................... 9<br />
SAFETY AND ENVIRONMENTAL IMPACT ....................................................................................................................11<br />
SAFETY AND WARNING DECALS ................................................................................................................................. 10<br />
SAFETY REGULATIONS ........................................................................................................................................... 10-11<br />
WARRANTY CERTIFICATE ............................................................................................................................................... 9<br />
2 TECHNICAL INFORMATION .................................................................................................................. 12-17<br />
MANUFACTURER AND ENGINE IDENTIFICATION ................................................................................................ 14-15<br />
PERFORMANCE DIAGRAMS .......................................................................................................................................... 16<br />
TECHINICAL SPECIFICATIONS ..................................................................................................................................... 17<br />
TROUBLE SHOOTING ............................................................................................................................................... 12-13<br />
3 MAINTENANCE - RECOMMENDED OIL TYPE - REFILLING .............................................................. 18-21<br />
ACEA Regualtions - ACEA Sequences ............................................................................................................................ 19<br />
API / MIL Sequence .......................................................................................................................................................... 19<br />
COOLANT ......................................................................................................................................................................... 21<br />
FUEL RECOMMENDATIONS .......................................................................................................................................... 21<br />
International specifications ............................................................................................................................................... 19<br />
LUBRICANT ...................................................................................................................................................................... 19<br />
PRESCRIBED LUBRICANT ............................................................................................................................................. 20<br />
ROUTINE ENGINE MAINTENANCE ............................................................................................................................... 18<br />
SAE Classification ........................................................................................................................................................... 19<br />
4 DISASSEMBLY / REASSEMBLY ........................................................................................................... 22-53<br />
Alternator/Cooling fan belt drive....................................................................................................................................... 25<br />
Big end bearing ................................................................................................................................................................. 46<br />
Camshaft ........................................................................................................................................................................... 36<br />
Camshaft journals and housings - Dimensions (mm) ..................................................................................................... 36<br />
Camshaft lobe measurement ........................................................................................................................................... 36<br />
Camshaft timing................................................................................................................................................................ 28<br />
Camshaft timing - Belt Reassembly ................................................................................................................................28<br />
Camshaft timing - Belt Tightening and Fastening ........................................................................................................... 29<br />
Camshaft timing - Belt tightening tool ............................................................................................................................. 29<br />
Camshaft timing pulley ..................................................................................................................................................... 28<br />
Camshaft timing pulley - Disassembly/Assembly ........................................................................................................... 28<br />
Camshaft timing pulley - Reference marks ..................................................................................................................... 28<br />
Camshaft, disassembly .................................................................................................................................................... 36<br />
Camshaft, journal and housing measurement ................................................................................................................ 36<br />
Central main bearing caps ............................................................................................................................................... 48<br />
Check the clearances between the bearings and the journal.......................................................................................... 48<br />
Clearances between the bearings and corresponding pins ............................................................................................51<br />
CONNECTING ROD ......................................................................................................................................................... 46<br />
Connecting rod alignment ................................................................................................................................................ 47<br />
Connecting rod with bearings and pin ............................................................................................................................. 46<br />
Connecting tod, weight ..................................................................................................................................................... 46<br />
Crankcase vacuum regulator valve .................................................................................................................................. 33<br />
Crankshaft axial clearance ............................................................................................................................................... 49<br />
Crankshaft front and back oil seal rings ..........................................................................................................................50<br />
Crankshaft timing pulley ................................................................................................................................................... 28<br />
Crankshaft, check journals and crank.............................................................................................................................. 50<br />
Crankshaft, lubrication lines ............................................................................................................................................. 50<br />
Cylinder head assembly ................................................................................................................................................... 45<br />
FOCS Workshop Manual_cod. 1.5302.858_1° ed_ rev. 00<br />
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