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WORKSHOP MANUAL - lombardini service

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4<br />

Disassembly / Reassembly<br />

Central main bearing caps<br />

The central support caps are marked with locations that can be<br />

numbers as in the diagram or dots.<br />

The same locations are given on the crankcase.<br />

Couple the caps with the same references and on the same side. In<br />

any case locate the bearing’s two centring notches that are to be<br />

found on the same side.<br />

Tighten the screws simultaneously at a torque of 60 Nm.<br />

107<br />

Rear and forward main bearing caps<br />

Important<br />

Before the final tightening and after it, using a ground bar,<br />

check the coplanarity of the horizontal and vertical levels.<br />

On remounting the rear main bearing cap 1 replace the lateral<br />

rubber gaskets 2, keeping in mind that projections A and B of the<br />

support must be 0,5÷1,0 mm; cut off any exceeding portions.<br />

Do the same with the front bearing cap.<br />

Before reintroducing the bearings in the crankcase, place between<br />

their surfaces two plates C and D - 0.1 mm thick - se.no.7107-<br />

1460-053.<br />

108 109<br />

Tighten the screws at a torque of 60 Nm.<br />

Note: It is advisable to apply a few drops of silicon sealant on the<br />

surface of the gasket slot 2.<br />

Check the clearances between the bearings and the journal<br />

Use the ”Perfect Circle Plastigage” type calibrated wire A and put it<br />

at the centre of the bearing with a bit of grease.<br />

Tighten the screws at a torque of 60 Nm.<br />

Find out the clearance value checking the wire’s compression with<br />

the appropriate graduated scale supplied in the same pack and<br />

available on the market.<br />

For clearance values between the journals, connecting rod pin<br />

and the relevant bearings see page 51.<br />

110 111<br />

- 48 - FOCS Workshop Manual_cod. 1.5302.858_1° ed_ rev. 00

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