WORKSHOP MANUAL - lombardini service

WORKSHOP MANUAL - lombardini service WORKSHOP MANUAL - lombardini service

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4 Disassembly / Reassembly E.G.R. Circuit Disassembly: - Disengage the control rod catch 1 with a screwdriver from the accelerator control rod 2 (fig. 3). - Disconnect the accelerator control rod from the accelerator control lever 3 (fig. 3). 3 4 - Disconnect the thermovalve – vacuum pump connection pipes (7, fig. 2) and vacuum valve – thermovalve connection pipe (8, fig. 2) from the thermovalve (10, fig.2). - Unscrew the two fastening screws 5 that fix the E.G.R. pipe 6 to the E.G.R. valve 4 (fig. 4). 5 6 4 5 7 4 - Remove the intake manifold. See "Intake manifold – Remote air filter" on page 23 (Figure 1). - Unscrew the fastening screws of the E.G.R. pipe support bracket 7 (fig. 5) from the engine crankcase and disengage the E.G.R. pipe from the exhaust manifold. Reassembly: 6 When reassembling pay attention to the repositioning of the gaskets and to the precise connection of the pipes (6, 7, 8, 9, fig. 2). These pipes should be carefully fitted on the appropriate connections. 5 Tighten the screws to specified torque, see "Table of tightening torques for the main components" on page 80. For the calibration of the E.G.R. system see "E.G.R. calibration" on page 77. 6 - 24 - FOCS Workshop Manual_cod. 1.5302.858_1° ed_ rev. 00

Disassembly / Reassembly 4 Vacuum pump and vacuum pump flange 1 Unscrew the three fastening screws 1 that fix the vacuum pump to the flange and remove the vacuum pump. Unscrew the fastening screws that fix the flange to the engine crankcase and remove it. 1 7 Components: 8 7 2 1. Vacuum pump 2. Clic clamp 86-50 3. Vacuum pump flange 4. Vacuum pump gasket- 5. O-ring 6. Three-way union for vacuum pump 7. Vacuum pump pipe 8. Screw 6 1 4 3 5 When reassembling, tighten the screws 8 that fix the flange to the cylinder head to the specified torque of 10 Nm. 8 Exhaust manifold - engines with EGR 2 1 Remove the E.G.R. pipe 1. Unscrew the locking nuts 2 and remove the exhaust manifold and the seal. Note: When reassembling the exhaust manifold, check that the inside is properly clean and free from cracks or breaks. Note: Replace the gasket each time the manifold is reassembled. Tighten the nuts at the prescribed torque of 25 Nm. 9 Alternator/Cooling fan belt drive 1 Danger - Attention Check the belt tension only with the engine off. Tension adjustment. Loosen screws 1 and 2. Adjust the belt tension so that a 100N force at the midpoint of the belt center (as shown) results in a 10-15mm deflection. 2 See page 18 for periodic maintenance details. 10a 10b FOCS Workshop Manual_cod. 1.5302.858_1° ed_ rev. 00 - 25 -

4<br />

Disassembly / Reassembly<br />

E.G.R. Circuit<br />

Disassembly:<br />

- Disengage the control rod catch 1 with a screwdriver from the<br />

accelerator control rod 2 (fig. 3).<br />

- Disconnect the accelerator control rod from the accelerator<br />

control lever 3 (fig. 3).<br />

3<br />

4<br />

- Disconnect the thermovalve – vacuum pump connection pipes<br />

(7, fig. 2) and vacuum valve – thermovalve connection pipe (8,<br />

fig. 2) from the thermovalve (10, fig.2).<br />

- Unscrew the two fastening screws 5 that fix the E.G.R. pipe 6 to<br />

the E.G.R. valve 4 (fig. 4).<br />

5<br />

6<br />

4<br />

5<br />

7<br />

4<br />

- Remove the intake manifold. See "Intake manifold – Remote air<br />

filter" on page 23 (Figure 1).<br />

- Unscrew the fastening screws of the E.G.R. pipe support<br />

bracket 7 (fig. 5) from the engine crankcase and disengage the<br />

E.G.R. pipe from the exhaust manifold.<br />

Reassembly:<br />

6<br />

When reassembling pay attention to the repositioning of the<br />

gaskets and to the precise connection of the pipes (6, 7, 8, 9, fig.<br />

2).<br />

These pipes should be carefully fitted on the appropriate<br />

connections.<br />

5<br />

Tighten the screws to specified torque, see "Table of tightening<br />

torques for the main components" on page 80.<br />

For the calibration of the E.G.R. system see "E.G.R. calibration"<br />

on page 77.<br />

6<br />

- 24 - FOCS Workshop Manual_cod. 1.5302.858_1° ed_ rev. 00

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