AUTOMATIC LAMINATOR 1600

Morton International, S.p.A.
Specialty Chemicals Group
Dynachem Electronic Materials/Italy
CSL 1600.I.V.
AUTOMATIC LAMINATOR 1600
GENERAL DESCRIPTION
The Dynachem Laminator, model 1600 I.V. is a completely automatic 30" laminator, based
on a totally new design concept, and constructed to guarantee high quality lamination and
the absolute reliability of the machine over a long period of time.
In order to achieve this objective the machine has been designed to incorporate the following
innovations:
• A "soft-contact" type lateral centering unit, suitable also fat inner layers.
• A frontal barrier for alignment of the boards to the lamination rolls.
• Tacking bars that turn eccentrically around the lamination rolls, thus preventing any
possibility that the board is moved after the tacking and before the lamination starts
(the main cause of wrinkle formation).
• Dynamic tension rolls for the film (in addition to static tension).
• Cutting on the fly by means of "SHEARS", which do not move the film sideways.
This ensures a dean and reliable cut throughout innumerable operating cycles.
• Direct hot lamination by two rolls, 100 mm diameter, heated from external highly
efficient short-wave Infra-red lamps (very fast temperature recovery time,)
• Controlled by electronic microprocessor with mother-tongue interface through key
board and monitor, including a dyagnostic, alarms and operator's guide.
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Morton International, S.p.A.
Specialty Chemicals Group
Dynachem Electronic Materials/Italy
CSL 1600.I.V.
LAYOUT
The 1600 I.V. laminator consists of the following component parts:
• A static front unit containing the input roller, the systems governing the
centering and insertion of the board between the lamination rolls, the vacuum
pump for the exhaust.shoes, and an exhaust fan with pipes for the discharge
of fumes arising from the lamination process.
• A static rear unit containing the output roller, on which are mounted an IR
sensor which reads the temperature of the laminated board, a photocell to
signal a stationary board, and the grounding bars.
• A removable central unit on which are mounted the lamination rolls, the
vacuum shoes, the tacking bars, the cutting groups, rollers to feed in the
rolls of dry-film, the film .tensions rolls, the lateral cutting groups, the IR lamps
to heat the lamination rolls, and the protective cap.
• A control panel mounted on wheels, containing all the electrical commands,
the monitor and the keyboard.
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Morton International, S.p.A.
Specialty Chemicals Group
Dynachem Electronic Materials/Italy
CSL 1600.I.V.
DIMENSIONS AND CHARACTERISTICS
Input roller
• Length 600 mm (23,6")
• Width 900 mm (35,4")
• Height 860-1050 mm (34"-41")
Output roller
• Length 250 mm (10")
• Width. 900 mm (35,4")
• Height 860-1050 mm (34"-41»)
Boards for lamination
• Length Min: 210 mm (8.3") - Max: length of film
• Width Min: 120 mm (4.7") - Max: 762 mm (30">
• Thickness. Min: 0.1 mm (0.004") - Max: 5 mm (0.196")
Lamination rolls
• Diameter 100 mm (3,9")
• Hardness 60 Shore
Length 814 mm (32")
Front and rear edge
Both adjustable-between-0-and--50-mm (0-1.9") (to be compatible with the length of
the board).
See detailed specifications later on.
Dimensions of the film for lamination
• Length Min: 187 mm (7.4") - Max: length of roll
• Width Min: 120 mm (4,7") - Max: 762 mm (30")
• Thicknesses: All that are available
Electrical power supply
Air supply
*.Standard 380V - 415V - 480V 3Phase + Ground 50/60 Hz
• Other voltages available on request, and by specific prior agreement.
• Dry compressed air at 6 Arm.
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Morton International, S.p.A.
Specialty Chemicals Group
Dynachem Electronic Materials/Italy
CSL 1600.I.V.
DIMENSIONS AND CHARACTERISTICS
Input roller
• Length 600 mm (23,6")
• Width 900 mm (35,4")
• Height 860-1050 mm (34"-41")
Outpout roller
• Length 250 mm (10")
• Width 900 mm (35,4")
• Height 860-1050 mm (34"-41")
Boards for lamination
• Length Min: 210 mm (8.3") - Max: length of film
• Width Min: 120 mm (4,7") - Max: 762 mm (30")
• Thickness. Min: 0.1 mm (0.004") - Max: 5 mm (0.196")
Lamination rolls
• Diameter 100 mm (3.9")
• Hardness 60 Shore
• Length 814 mm (32")
Front and rear edge
Both adjustable between 0 and 50 mm (0" - 1.9") (to be compatible with the
length of the board).
See detailed specifications later on.
Dimensions of the film for lamination
• Length Min: 187 mm (7.4") - Max: length of roll
• Width Min: 120 mm(4.7") - Max: 762 mm (30")
• Thicknesses: All that are available
Electrical power supply
Air supply
• Standard 380V - 415V - 480V 3Phase + Ground 50/60 Hz
• Other voltages available on request, and by specific prior agreement.
• Dry compressed air at 6 Atm.
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