Pilotina â The universal 2 in 1 mill for dry products - New from IKA
Pilotina â The universal 2 in 1 mill for dry products - New from IKA
Pilotina â The universal 2 in 1 mill for dry products - New from IKA
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<strong>Pilot<strong>in</strong>a</strong> – <strong>The</strong> <strong>universal</strong><br />
2 <strong>in</strong> 1 <strong>mill</strong> <strong>for</strong> <strong>dry</strong> <strong>products</strong><br />
designed<br />
to work perfectly
<strong>IKA</strong> ® <strong>Pilot<strong>in</strong>a</strong> MU<br />
<strong>The</strong> ideal comb<strong>in</strong>ation of cutt<strong>in</strong>g <strong>mill</strong> and impact <strong>mill</strong><br />
funnel<br />
<strong>IKA</strong> ® <strong>Pilot<strong>in</strong>a</strong> MU<br />
<strong>The</strong> <strong>universal</strong> 2 <strong>in</strong> 1 <strong>mill</strong> <strong>for</strong> <strong>dry</strong> <strong>products</strong><br />
If you have a wide variety of <strong>mill</strong><strong>in</strong>g tasks and there<strong>for</strong>e need cutt<strong>in</strong>g as well<br />
as an impact <strong>mill</strong>, the <strong>IKA</strong> ® <strong>Pilot<strong>in</strong>a</strong> MU is the optimal solution <strong>for</strong> all your<br />
<strong>mill</strong><strong>in</strong>g applications. <strong>The</strong> modular design allows an easy modification <strong>from</strong><br />
impact to cutt<strong>in</strong>g <strong>mill</strong> and vice versa with<strong>in</strong> the shortest possible time. Your<br />
advantages: one mach<strong>in</strong>e, two <strong>mill</strong><strong>in</strong>g pr<strong>in</strong>ciples, all this without mak<strong>in</strong>g any<br />
compromises with regards to dis<strong>in</strong>tegration quality. Due to the powerful,<br />
frequency controlled 3 kW drive with digital <strong>in</strong>dication, the circumferential<br />
speed of the tool can be adjusted to the required <strong>mill</strong><strong>in</strong>g process <strong>in</strong> a way<br />
that is optimal <strong>for</strong> your particular application needs.<br />
stator<br />
sieve<br />
filter<br />
rotor<br />
NEW<br />
2013<br />
Special safety features<br />
> <strong>The</strong> <strong>mill</strong> will only start with the<br />
door closed<br />
> It cannot be opened until the<br />
rotor reaches a standstill<br />
> Safe design of <strong>in</strong>let and outlet<br />
ensures that <strong>mill</strong><strong>in</strong>g tools will<br />
not come <strong>in</strong>to contact with the<br />
operator<br />
<strong>IKA</strong> ® <strong>Pilot<strong>in</strong>a</strong> MC<br />
<strong>The</strong> cutt<strong>in</strong>g <strong>mill</strong> system<br />
1<br />
<strong>The</strong> <strong>dry</strong> <strong>mill</strong> <strong>IKA</strong> ® <strong>Pilot<strong>in</strong>a</strong> MC is the preem<strong>in</strong>ent choice<br />
<strong>for</strong> the dis<strong>in</strong>tegration of smooth, sticky, elastic or fibrous<br />
materials such as parts of plants, plastics, food pellets and<br />
much more. <strong>The</strong> design guarantees an excellent <strong>mill</strong><strong>in</strong>g<br />
quality, a precisely def<strong>in</strong>ed f<strong>in</strong>al particle f<strong>in</strong>eness, as well<br />
as an easy and quick clean<strong>in</strong>g process after <strong>mill</strong><strong>in</strong>g. <strong>The</strong><br />
powerful 1.5 kW drive makes the <strong>Pilot<strong>in</strong>a</strong> MC the ideal<br />
pilot plant mach<strong>in</strong>e. <strong>The</strong> counter bear<strong>in</strong>g that is conically<br />
borne <strong>in</strong>to the <strong>mill</strong><strong>in</strong>g chamber door supports the rotor<br />
and thus enables a precise cutt<strong>in</strong>g quality, even under<br />
high load.<br />
1<br />
Universal funnel<br />
> Double door system<br />
(protection aga<strong>in</strong>st<br />
reach<strong>in</strong>g <strong>in</strong>/splash<strong>in</strong>g)<br />
> Vertical/diagonal slider<br />
<strong>for</strong> feed<strong>in</strong>g of the<br />
product to be <strong>mill</strong>ed<br />
> High-quality surface<br />
Cutt<strong>in</strong>g <strong>mill</strong> stator<br />
> Adjustable <strong>mill</strong><strong>in</strong>g gap<br />
> High-quality surface<br />
> Excellent cutt<strong>in</strong>g quality<br />
Parallel cut rotor<br />
> Suitable <strong>for</strong> sliceable<br />
<strong>products</strong><br />
> Long lifetime due to<br />
reversible cutt<strong>in</strong>g knives<br />
Counter bear<strong>in</strong>g<br />
> Guarantees precise<br />
cutt<strong>in</strong>g quality, even<br />
under high load<br />
Funnel <strong>for</strong> long particles,<br />
alternative<br />
> Suitable <strong>for</strong> long particles<br />
> Vertical slider <strong>for</strong> feed<strong>in</strong>g<br />
of the product to be <strong>mill</strong>ed<br />
Ident. No.<br />
U106431<br />
Rotor with <strong>in</strong>dexable <strong>in</strong>serts<br />
> Suitable <strong>for</strong> difficult <strong>products</strong><br />
> Enormous cutt<strong>in</strong>g <strong>for</strong>ce due<br />
to the geometry of the knives<br />
> Long service life due to<br />
extremely wear resistant<br />
cutt<strong>in</strong>g plates<br />
Ident. No.<br />
U106557<br />
Universal accessories<br />
<strong>IKA</strong> ® <strong>Pilot<strong>in</strong>a</strong> MI<br />
<strong>The</strong> impact <strong>mill</strong><strong>in</strong>g system<br />
<strong>The</strong> <strong>dry</strong> <strong>mill</strong> <strong>IKA</strong> ® <strong>Pilot<strong>in</strong>a</strong> MI is the <strong>for</strong>emost option <strong>for</strong><br />
the dis<strong>in</strong>tegration of hard and brittle materials e.g. coal,<br />
glass, ore and/or seeds. <strong>The</strong> product is dis<strong>in</strong>tegrated<br />
quickly due to the geometry of the <strong>mill</strong><strong>in</strong>g space and<br />
the fast rotat<strong>in</strong>g impact rotor. <strong>The</strong> f<strong>in</strong>al particle f<strong>in</strong>eness<br />
can be precisely adjusted via the sieve that is <strong>in</strong>serted<br />
<strong>in</strong>to the <strong>mill</strong><strong>in</strong>g chamber. In addition, high-quality<br />
surfaces make clean<strong>in</strong>g easier after the <strong>mill</strong><strong>in</strong>g process.<br />
2<br />
3<br />
2<br />
Impact <strong>mill</strong> funnel<br />
> Easy feed<strong>in</strong>g of bulk<br />
material<br />
> Integrated protection<br />
aga<strong>in</strong>st reach<strong>in</strong>g <strong>in</strong><br />
and splash<strong>in</strong>g<br />
> Easily cleaned<br />
Impact <strong>mill</strong><strong>in</strong>g stator<br />
> Excellent wear resistance<br />
> Optimum tooth geometry<br />
Impact <strong>mill</strong> rotor<br />
> Wear resistant, hardened<br />
impact plates<br />
> Easily cleaned surfaces<br />
3<br />
Filter<br />
> Optional textile filter<br />
between outlet and<br />
collect<strong>in</strong>g conta<strong>in</strong>er<br />
> Increases the capacity<br />
and cools the <strong>mill</strong><strong>in</strong>g<br />
product<br />
Ident. No.<br />
U105981<br />
Sieve<br />
> Different hole sizes <strong>for</strong><br />
different f<strong>in</strong>al f<strong>in</strong>enesses<br />
> Hole sizes <strong>from</strong><br />
0.12 mm – 20 mm<br />
Ident. No.<br />
U106468<br />
U106469<br />
U106470<br />
U106471<br />
U106590<br />
U106472<br />
U106473<br />
U106474<br />
U106475<br />
U106476<br />
U106477<br />
0.12 mm<br />
0.25 mm<br />
0.5 mm<br />
0.75 mm<br />
1 mm<br />
2 mm<br />
3 mm<br />
4 mm<br />
8 mm<br />
10 mm<br />
20 mm
Fields of application<br />
<strong>The</strong> <strong>IKA</strong> ® <strong>Pilot<strong>in</strong>a</strong> MI is equipped with an<br />
impact <strong>mill</strong> module, the <strong>IKA</strong> ® <strong>Pilot<strong>in</strong>a</strong> MC<br />
with a cutt<strong>in</strong>g <strong>mill</strong> module, so that you<br />
will always get the optimum <strong>mill</strong> <strong>for</strong> each<br />
respective <strong>mill</strong><strong>in</strong>g task. <strong>The</strong> <strong>IKA</strong> ® <strong>Pilot<strong>in</strong>a</strong><br />
MU is delivered with both <strong>mill</strong><strong>in</strong>g modules,<br />
thus cover<strong>in</strong>g both processes: <strong>mill</strong><strong>in</strong>g by<br />
cutt<strong>in</strong>g as well as <strong>mill</strong><strong>in</strong>g by impact. <strong>The</strong><br />
<strong>mill</strong><strong>in</strong>g area is easily accessible <strong>for</strong> clean<strong>in</strong>g<br />
due to the large <strong>mill</strong><strong>in</strong>g chamber door. <strong>The</strong><br />
door can only be opened when the rotor<br />
is stand<strong>in</strong>g still, thus enhanc<strong>in</strong>g safety<br />
by prevent<strong>in</strong>g any un<strong>in</strong>tended open<strong>in</strong>g<br />
of the <strong>mill</strong><strong>in</strong>g chamber door while the<br />
mach<strong>in</strong>e is runn<strong>in</strong>g. Furthermore, the<br />
funnels, as well as the outlet of the <strong>mill</strong><strong>in</strong>g<br />
chamber, are also designed <strong>in</strong> a way that<br />
makes it impossible to reach <strong>in</strong>to the<br />
<strong>mill</strong><strong>in</strong>g chamber while the mach<strong>in</strong>e is <strong>in</strong><br />
operation.<br />
<strong>The</strong> <strong>IKA</strong> ® <strong>Pilot<strong>in</strong>a</strong> can be used <strong>for</strong> a great variety of <strong>mill</strong><strong>in</strong>g functions <strong>in</strong> a diverse range of <strong>in</strong>dustrial<br />
tasks. Hereafter you will f<strong>in</strong>d some examples of applications:<br />
<strong>Pilot<strong>in</strong>a</strong> MU <strong>Pilot<strong>in</strong>a</strong> MC <strong>Pilot<strong>in</strong>a</strong> MI<br />
Product to be <strong>mill</strong>ed<br />
Industrial branch<br />
Seeds, roots, cereals Agriculture –<br />
Hops, malt, spices, animal food, salt Food <strong>in</strong>dustry –<br />
Stone, gypsum, construction material Construction materials –<br />
Ceramics, clay Ceramics <strong>in</strong>dustry –<br />
Bees wax, collagen Cosmetics –<br />
Detergents<br />
Chemical <strong>in</strong>dustry<br />
Coal, coke<br />
Production of energy<br />
Tablets, coated tablets Pharmacy –<br />
Ore, drill cores Metal production –<br />
Colour pigments, granules<br />
Varnish, pa<strong>in</strong>ts and <strong>in</strong>ks<br />
Paper, filters, cellulose Paper <strong>in</strong>dustry –<br />
Plastics, rubber, res<strong>in</strong>s, foils Polymer <strong>in</strong>dustry –<br />
<strong>Pilot<strong>in</strong>a</strong> MU <strong>Pilot<strong>in</strong>a</strong> MC <strong>Pilot<strong>in</strong>a</strong> MI<br />
Technical data<br />
Motor power 3 kW 1.5 kW 1.5 kW<br />
Speed range 1500 – 4500 rpm 1500 rpm 3000 rpm<br />
Speed <strong>in</strong>dication digital no no<br />
Capacity (depend<strong>in</strong>g on the f<strong>in</strong>al f<strong>in</strong>eness) approx. 60 – 80 kg/h approx. 60 kg/h approx. 80 kg/h<br />
Overload protection yes yes yes<br />
Circumferential speed 9 – 34 m/s 9 m/s 22 m/s<br />
Max. charg<strong>in</strong>g hardness 3 or 6 Mohs 3 Mohs 6 Mohs<br />
Approx. max. charg<strong>in</strong>g size 65 x 60 or 25 mm 65 x 60 mm 25 mm<br />
Dimensions, approx. (L x W x H) 485 x 575 x 700 mm 485 x 575 x 700 mm 485 x 575 x 630 mm<br />
Weight, approx. 80 kg 70 kg 70 kg<br />
Admissible surround<strong>in</strong>g temperature 5 – 35 °C 5 – 35 °C 5 – 35 °C<br />
Admissible air humidity 80 % 80 % 80 %<br />
Protection type IP 55 IP 55 IP 55<br />
Ident.No. U105421 U106466 U106465<br />
German technology<br />
<strong>IKA</strong> ® -Werke GmbH & Co. KG<br />
Janke & Kunkel-Str. 10 · 79219 Staufen · Germany<br />
Tel. +49 7633 831-0 · Fax +49 7633 831-907<br />
process@ika.de · www.ikaprocess.com · www.processworld-onl<strong>in</strong>e.com<br />
201301_<strong>Pilot<strong>in</strong>a</strong>_flyer_EN