UniRail Technical Datasheet Pack - Vandernet

UniRail 

Technical Datasheet Pack 



Issue Number: 06 

Issue Date: 

26/01/2010

Contents 

Click on the links below to access the required technical datasheet. 

Click on the Uniline logo to return to this page. 

Contents 

(System) Typical Concealed Fix System (Fall Arrest) 

(System) Typical Concealed Fix System (Suspended Access) 

Concealed Fix End Anchor 

Concealed Fix Intermediate Anchor 

Concealed Fix Int Anchor - Tapped 

Part 

Number 

182-258-003 

182-258-202 

182-258-201 

Datasheet 

Number 

1039 

1040 

214 

215 

216 

(System) Typical Side Fix System (Fall Arrest) 

1037 

(System) Typical Side Fix System (Suspended Access) 

1041 

Side Fix End Anchor 182-258-010 1036 

Side Fix Intermediate Anchor 

182-258-207 1035 

Side Fix Joint Anchor Assembly 

182-258-208 1052 

Unirail 3m 

182-258-205 1055 

Rail Joint Assembly 180-669-500 1053 

Moulded Rail End 

182-430-000 200 

Plunger Stop Assembly 

180-258-002 202 

System Rail Stop Assembly 

180-258-001 203 

M10 Tamper Proof Stop Assembly 

180-258-000 1026 

Unirail Carriage Assembly 

180-669-600 220 

90° x 200 Rad Corner 

182-258-600 1045 

90° x 200 Rad Wall Mount ExtCorner 

180-258-601 1050 

90° x 200 Rad Wall Mount Int Corner 

180-258-602 1047 

45° x 200 Rad Wall Mount IntCorner 

180-258-603 1048 

45° x 200 Rad Wall Mount Ext Corner 

180-258-604 1049 


180-258-605 1046 

Unirail Wall Mount 90° Ext Corner 

180-258-100 1051 

Rail Bending 

185-258-500 208 

Rail Forming 255-669-602 1092 

Unirail Drilling Jig 180-669-602 1093 

System ID Tag 082-218-600 1906 



Issue Number: 06 

Issue Date: 

26/01/2010

Technical Datasheet No: 1039 

Typical Concealed Fix System 

(Fall Arrest) 

A 

B 

C 

D 

E 

G 

H 

Concealed Fix Intermediate Anchor – Tapped (182-258-201) 

Concealed Fix Intermediate Anchor (182-258-202)* 

90° x 200 Rad Corner (182-258-600) 

90° x 200 Rad Wall Mount Ext Corner (182-258-601)* 

90° x 200 Rad Wall Mount Int Corner (182-258-602)* 

45° x 200 Rad Wall Mount Int Corner (182-258-603)* 

45° x 200 Rad Wall Mount Ext Corner (182-258-604)* 

45° x 200 Rad Corner (182-258-605)* 

Unirail Wall Mount 90° Ext Corner (180-258-100)* 

Rail Joint Assembly (180-669-500) 

Side Fix Joint Anchor Assembly (180-258-208)*# 

Unirail 3m (182-258-205) 

Unirail Carriage Assembly (180-669-600) 

F Concealed Fix End Anchor (182-258-003) 

M10 Tamper Proof Stop Assembly (180-258-000) 

Plunger Stop Assembly (180-258-002)* 

System Rail Stop Assembly (180-258-001) 

I Moulded Rail End (182-430-000) 

System Specification 

*This component is different from the one illustrated. 

# One per system length. Specialist application. 

Fasteners for fixing to the structure are not supplied. 

For more detailed component information refer to the individual datasheets. 

Material 

Aluminium 6082 T6 / 316 Stainless Steel Components Throughout 

Finish 

Anodised Silver AA25 (1 thou) 

Quality ISO 9001:2000 

Conformity EN 795 Class D 

Issue Date: 03/11/2009 Page 1 of 2 

Issue No: 02



(Fall Arrest) 

Typical Floor / Overhead Mount 

Corner Detail 

Typical Wall Mount 

Corner Detail 

Typical Joint Detail 

Typical End Detail 


Issue No: 02



(Suspended Access) 


A 

B 

C 

D 

E 

G 

H 

Concealed Fix Intermediate Anchor – Tapped (182-258-201) 

Concealed Fix Intermediate Anchor (182-258-202)* 

90° x 200 Rad Corner (182-258-600) 

90° x 200 Rad Wall Mount External Corner (182-258-601)* 

90° x 200 Rad Wall Mount Internal Corner (182-258-602)* 



45° x 200 Rad Corner (182-258-605)* 




Unirail 3m (182-258-205) 


F Concealed Fix End Anchor (182-258-003) 









Material 


Finish 

Anodised AA25 (1 thou) 




Issue No: 02




Typical Floor / Overhead Mount 

Corner Detail 


Corner Detail 

Typical Joint Detail 



Issue No: 02


Concealed Fix End Anchor 

Part No: 182-258-003 

Application 

For fixing the rail system to a structure. It can be used as part of a wall/floor/overhead mounted system. 

The strength of the structure should be verified by an engineer. 

Component Specification 

Material 

Aluminium 6082 T6 

Finish 


Weight 

424g (14.96oz) 



Issue No: 03


Concealed Fix Intermediate Anchor 

Part No: 182-258-202 

Application 




Material 


Finish 


Weight 

24g (3.32oz) 



Issue No: 03


Concealed Fix Int Anchor - Tapped 

Part No: 182-258-201 

Application 

Only used for through fixing the rail system to a structure. It can be used as part of a wall/floor/overhead mounted system. 



Material 


Finish 


Weight 

24g (3.32oz) 



Issue No: 03


Typical Side Fix System 

(Fall Arrest) 


Material 

Finish 



A 

B 

C 

D 

E 

G 

H 

Side Fix Intermediate Anchor (182-258-207) 

90° x 200 Rad Corner (182-258-600) 





45° x 200 Rad Corner (182-258-605)* 




Unirail 3m (182-258-205) 


F Side Fix End Anchor (182-258-010) 







*This component is different from the one illustrated 





Issue No: 02



(Fall Arrest) 

Typical Floor Mount 

Corner Detail 


Corner Detail 



Issue No: 02





A 

B 

C 

D 

E 

F 

G 

H 

Side Fix Intermediate Anchor (182-258-207) 

90° x 200 Rad Corner (182-258-600) 





45° x 200 Rad Corner (182-258-605)* 




Unirail 3m (182-258-205) 


Side Fix End Anchor (182-258-010) 

M10 Tamper Proof Stop Assembly (180-258-000 








Material 


Finish 

Anodised Silver AA25 


Conformity 

EN 795 Class D 


Issue No: 03




Typical Floor Mount 

Corner Detail 


Corner Detail 



Issue No: 03


Side Fix End Anchor 

Part No: 182-258-010 

M12 Stud & Nut Shown 

Application 



Note: holes can be drilled out on site Ø14mm (0.55”) to suit M12 fasteners. 


Material 


Finish 


Weight 

848g (29.91oz) 



Issue No: 02


Side Fix Intermediate Anchor 

Part No: 182-258-207 


Application 



Note: holes can be drilled out on site to Ø14mm (0.55”) to suit M12 fasteners. 


Material 


Finish 


Weight 

192g (6.77oz) 



Issue No: 02


Side Fix Joint Anchor Assembly 

Part No: 180-258-208 


Application 

M10 x 40 SS A470 Countersunk 

A Sockethead Screw 

B Slotted Aluminium Spigot 

For fixing the rail system to a structure and joining two rails together. It can be used as part of a wall/floor/overhead 

mounted system. The strength of the structure should be verified by an engineer. Max one component per system. 

Note: holes can be drilled out on site to Ø14mm (0.55”) for M12 Fixings 


Side Fix Joint Anchor Spigot Fixings 

Material Aluminium 6082 T6 Aluminium 6063 T6 316 Stainless Steel 

Finish Anodised Silver AA25 (1 thou) Natural Natural 

Weight 

634g (22.36oz) 



Issue No: 02


Unirail 3m 

Part No: 182-258-205 

Application 

Rail forms the basis of the anchorage system and allows the Unirail carriage to run unhindered along its path. 

It can be used as part of a wall/floor/overhead mounted system. 


Material 


Finish 


Weight 

1.35kg per metre (0.91lbs per foot) 



Issue No: 02


Rail Joint Assembly 

Part No: 180-669-500 

A Slotted Aluminium Spigot 

B M10 x 40 SS A470 Countersunk Sockethead Screw 

Application 

Used in a Unirail system to join two rails together. Joint must be supported within 200mm (7.87”) by fixing back to 

the structure. 


Concealed Fix Joint Body Spigot Fixings 

Material Aluminium 6082 T6 Aluminium 6063 316 Stainless Steel 


Weight 

372g (13.12oz) 



Issue No: 03


Moulded Rail End 

Part No: 182-430-000 

A Moulded Rail End 

B Unirail 3m 

Application 

Use the Moulded Rail End when finishing the rail system, thus preventing water ingress inside the extrusion. The 

component also protects the user from collision with the ends of the rail system. 


A 

Material Injection Moulded Polypropylene 

Finish 

Spark Eroded Texture 


Weight 

9g 

Issue Date: 010/12/2009 

Page 1 of 1 

Issue


Plunger Stop Assembly 

Part No: 180-258-002 

A Carriage Buffer 

Application 

To be used where the carriage is required to be removed from the system. 


Body Carriage Buffer Fixings 

Material Aluminium 6082 T6 Rubber 316 Stainless Steel 


Weight 

140g (4.94oz) 



Issue No: 03


System Rail Stop Assembly 

Part No: 180-258-001 

A M10 SS A470 Countersunk Sockethead Screw 

Application 

To prevent the rail from sliding out of an end anchorage as a result of the forces generated by a fall. 


System Rail Stop Body 

Fixings 

Material Aluminium 6082 T6 316 Stainless Steel 

Finish Anodised Silver AA25 (1 thou) Natural 

Weight 

202g (7.13oz) 


Issue Date: 04/11/2009 Issue No: 06 

Page 1 of 1


M10 Tamper Proof Stop Assembly 

Part No: 180-258-000 

A Carriage Buffer 

M10 SS A470 Button Socket 

Head Machine Screw 

B 

C M10 SS A470 Flat Washer 

D M10 Nylon Washer 

Application 

To prevent the carriage from coming off the rail. 


Body Carriage Buffer Fixings 

Material Aluminium 6082 T6 Rubber 316 Stainless Steel/Nylon 


Weight 

89g (3.14oz) 



Issue No: 05


Unirail Carriage Assembly 

Part No: 180-669-600 

A Parking Brake 

Application 

The carriage is part of the Unirail system. It provides a mobile attachment point for a user to connect to. One user per 

carriage. 


Carriage Body Wheels Connector 

Material Aluminium 6082 T6 Aluminium 6082 T6 316 Stainless Steel 

Finish Anodised Silver AA25 (1 thou) Nylon Coated Black Polished 

Weight 

337g (11.89oz) 



Issue No: 03



Part No: 182-258-600 

* Fixings supplied with rail joint. 

Application 

Used as part of a floor mounted or overhead Unirail system to create a 90° corner. 


Material 


Finish 


Weight 

837g (29.52oz) 



Issue No: 02



Part No: 182-258-601 


Application 

Used as part of a wall mounted Unirail system to create an external 90° corner. 

If the wall mounting surface will not allow a 200mm (7.87”) radius rail bend, refer to 180-258-100. 


Material 


Finish 


Weight 

837g (29.52oz) 



Issue No: 02



Part No: 182-258-602 

*Fixings supplied with rail joint. 

Application 

Used as part of a wall mounted Unirail system to create an internal 90° corner. 


Material 


Finish 


Weight 

837g (29.52oz) 



Issue No: 02



Part No: 182-258-603 


Application 

Used as part of a wall mounted Unirail system to create an internal 45° corner. 


Material 


Finish 


Weight 

810g (28.57oz) 



Issue No: 02



Part No: 182-258-604 


Application 

Used as part of a wall mounted Unirail system to create an external 45° corner. 


Material 


Finish 


Weight 

810g (28.57oz) 



Issue No: 02



Part No: 182-258-605 

*Fixings supplied with rail joint. 

Application 

Used as part of a floor mounted or overhead Unirail system to create a 45° corner. 


Material 


Finish 

Anodised silver AA25 (1 thou) 

Weight 

810g (28.57oz) 



Issue No: 02



Part No: 180-258-100 

Application 

Used to create an external 90° corner in a wall mounted Unirail System. 



A Unirail Wall Mount Spacer (182-050-600)# 

B Unirail Wall Mount 90° External Corner (182-258-210)# 

Concealed Fix Intermediate Anchor – Tapped (182-258-201)* 

C Concealed Fix Intermediate Anchor (182-258-202)* 

Side Fix Intermediate Anchor (182-258-207)* 

D Rail Joint Assembly (180-669-500)* 

*Component sold separately 

# Component included when ordering 180-258-100. 



Unirail Spacer Fixings 

Material Aluminium 6082 T6 Steel 316 Stainless Steel 

Finish Anodised Silver AA25 (1 thou) Galvanised Natural 

Weight 

4.92kg 



Issue No: 02



Part No: 180-258-100 

Unirail Wall Mount Spacer (182-050-600) 


Issue No: 02


Rail Bending 

Part No: 185-258-500 

Application 

A Floor Mount / Overhead 

B Wall Mount 

Minimum Radii 200mm (7.87”) 

Maximum Support Distance From Bend 200mm (7.87”) 

Maximum Developed Length of Rail 3m (118.11”) 

In any floor mounted/overhead or horizontal fall arrest system, when the Unirail is required to follow a curved path or 

structure and standard bends cannot be used. Drawings of the bends to be supplied by the customer. 


Material 


Finish 




Issue No: 04


Rail Forming 

Part No: 255-669-602 

A 

B 

A Vertically Mounted 

B Wheelhouse / Stanchion Mounted 

NOTE: A full size template is required for Rail forming. 

Where this is not provided by the customer Technical support and CAD charges will be added to the order to 

cover the cost of Uniline producing system layouts and manufacturing templates. 

Application 

Minimum Radii 300mm (7.87”) 

Maximum Radii 

No maximum 

Maximum Support Distance From Bend 200mm (7.87”) 

Maximum Developed Length of Rail 3m (118.11”) 

In any Vertically or horizontally mounted commercial marine system, when the Unirail is required to follow a curved 

path and a radius larger than 200mm is required. Drawings of the bends to be supplied by the customer. 


Material 


Finish 




Issue No: 01


Unirail Drilling Jig 

Part No: 180-669-602 

A Holding screw 

B M10 Drill Bush 

C M11 Drill Bush 

D Datum Dowel 

Application 

This jig is required for drilling the Tamper Proof Stop / Plunger Stop holes. It also allows system rail stop holes to be 

drilled when the length of rail has been reduced. 


A B C D 

Material Nylon Case Hardened Steel Case Hardened Steel Stainless Steel 316 

Finish Natural Black Black Natural 


Weight 

112g 


Issue No: 01


System ID Tag 

Part No: 082-218-600 

Application 

For use on all MultiSafe and RoofSafe Systems (Languages: English, Spanish, Dutch, German and French). 

Must be attached in a visible location near the start of the system. It is completed by the installer with essential 

information for the user. 


System Tag 

Material Aluminium Grade 5005 

Finish 

Anodised. Screen printed & low temperature baked 


Weight 

9g (0.32oz) 


Issue No: 03

Uniline Safety Systems is a leading international manufacturer of fall protection products 

and systems. Through a combination of expert knowledge and practical experience, 

we can help our customers reduce risk and increase safety when working at height. 

Uniline’s comprehensive range of products offers fully compliant, practical solutions for structures 

of all types, in all industries. Our ethos of delivering quality, service, training and support for our 

customers has earned Uniline a deserved reputation for excellence around the world. 

Operating through specialist safety companies in over 25 countries, Uniline provides local 

support and installation services to meet the specific safety objectives of all our customers. 

If you need a safety solution for 

roof access during maintenance 

and inspection tasks, then look 

no further than Uniline’s RoofSafe 

product range. Our products, 

including roof anchors, horizontal 

lifelines & horizontal rail systems 

offer comprehensive protection for 

workers on all types of roofs. 

MultiSafe comprises three of the best 

known brands in fall protection safety: 

Uni-8, Uni-16, and UniRail. The versatility 

of these products combined with Uniline’s 

expertise in fall protection ensures we can 

solve even the most complex of height 

safety problems in industry, construction, 

façade access and for all manner of 

building maintenance and inspection tasks. 

The best vertical fall protection systems 

in the world won’t let you down. 

The extensive development of the 

EasyClimber range of products for vertical 

structures including masts, towers, pylons, 

wind turbines, silos, bridges and chimney 

stacks ensures customers will enjoy 

the safest and most functional climbing 

experience possible. 

A range of intuitive rescue and 

access products to aid recovery 

of workers after a fall or in an 

emergency at height. The diversity of 

Uniline’s Rescue range ensures we 

can provide a solution for all types 

of rescue situations whilst keeping 

safety the top priority. 

because lives depend on it 

www.unilinesafety.com 

local distributor/systems integrator 

Uniline Safety Systems Limited 

UK 

5a Merse Road 

North Moons Moat 

Redditch, Worcestershire 

B98 9HL 

t: +44 (0) 1527 548 000 

f: +44 (0) 1527 591 000 

USA 

17200 Chenal Parkway 

Suite #352 

Little Rock, AR 72223 

USA 

t: +01 (501) 517 6056 

f: +01 (501) 325 3477 

AUSTRALIA 

Factory 1 

4 Reichert Drive, Molendinar 

Queensland 4214 

Australia 

t: +61 (7) 5563 1900 

f: +61 (7) 5571 7093

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