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technical report on the nechalacho deposit, thor lake project ...

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Proposed Power Generati<strong>on</strong> System<br />

Finning Power systems have provided a proposal for <strong>the</strong> generating facility at <strong>the</strong> TLP, which<br />

c<strong>on</strong>sists of six modular Caterpillar 3516 - 1.45 MW diesel generators for <strong>the</strong> provisi<strong>on</strong> of 4.7 MW<br />

of power. The six units are based <strong>on</strong> <strong>the</strong> N+2 design. Finning provide modular generating units<br />

and <strong>the</strong> electrical switchgear and c<strong>on</strong>trols for <strong>the</strong> generators. The generators and c<strong>on</strong>trols are<br />

assembled and tested in Finning’s Richm<strong>on</strong>d BC facility and <strong>the</strong>n deliver to <strong>the</strong> site for<br />

installati<strong>on</strong>.<br />

Installati<strong>on</strong> of <strong>the</strong> generators is simplified by simple plug in c<strong>on</strong>trols that have been<br />

preassembled and tested before shipping. The generators require <strong>on</strong>ly a foundati<strong>on</strong> and <strong>the</strong>n<br />

<strong>the</strong> c<strong>on</strong>necti<strong>on</strong> of high voltage lines, heat recovery and fuel lines. The units are c<strong>on</strong>structed<br />

such that <strong>the</strong> switchgear enclosure is between <strong>the</strong> generators often as <strong>the</strong> center bar in an “H”<br />

layout. This c<strong>on</strong>figurati<strong>on</strong> has been provided to o<strong>the</strong>r nor<strong>the</strong>rn mines.<br />

The proposed system includes:<br />

• Six self c<strong>on</strong>tained 4,160 V Caterpillar 3516 generators with a capacity of 1.45 MW each.<br />

• Heat exchangers and engine and exhaust heat recovery systems.<br />

• Roof mounted radiators.<br />

• Engines c<strong>on</strong>trols and switchgear.<br />

• Switch gear enclosure with seven 1200 A feeders in cells plus ne for stati<strong>on</strong> service.<br />

• Switch gear can be expanded to 12 cells in future.<br />

• MCC provided by Finning.<br />

The heat exchangers provide 1,250 kW of <strong>the</strong>rmal energy per running unit with 90 degree outlet<br />

water and 70 degree return water. The engine after cooler heat recovery is not included as this<br />

a low grade heat source of 300 kW but at 50 degrees.<br />

The Thor Lake site will be required to provide:<br />

• Foundati<strong>on</strong> and space for set up<br />

• 5 kV transformer, external to switch room for stati<strong>on</strong> power<br />

• Piping to c<strong>on</strong>nect to heat exchanger<br />

• Pump for delivery of heated soluti<strong>on</strong><br />

• High voltage wiring and c<strong>on</strong>necti<strong>on</strong>s<br />

• Fuel line c<strong>on</strong>necti<strong>on</strong>s to external day tanks<br />

• High pressure compressed air source for engine exhaust heat exchanger cleaning.<br />

Day tanks for fuel are external to <strong>the</strong> enclosures but all piping for <strong>the</strong> fuel is plumbed to <strong>the</strong><br />

enclosure wall at <strong>the</strong> time of assembly at <strong>the</strong> factory.<br />

Technical Report 43-101 – March 13, 2011 Page 18-53<br />

Prepared by Aval<strong>on</strong> Rare Metals Inc.

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