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Product Overview<br />
Katalog <strong>ERNI</strong> X-<strong>PRESS</strong><br />
D 074518 Ausgabe www.erni-x-press.com<br />
3, 03/05 www.erni.com 1
2 Katalog D 074518 Ausgabe <strong>ERNI</strong> X-<strong>PRESS</strong> 3, 03/05 www.erni.com<br />
www.erni-x-press.com
<strong>ERNI</strong> X-<strong>PRESS</strong> - Onlineshop<br />
Connector<br />
24H Assembly Service<br />
We will assemble your electronic assembly within 24<br />
hours to the highest standard using all conventional soldering<br />
technologies:<br />
SMT (Surface Mount Technology) - surface-mounted components<br />
THR (Through Hole Reflow) - through-hole components<br />
for the reflow process<br />
THT (Through Hole Technology) - conventional wave or<br />
manual soldering process<br />
MicroStac 0.8 mm<br />
MicroSpeed 1.0 mm<br />
SMC 1.27 mm<br />
MiniBridge 1.27 mm<br />
MaxiBridge 2.54 mm<br />
ERmet HM 2.0 mm<br />
ERmet ZD High-Speed<br />
ERmet zeroXT High-Speed<br />
DIN 41612<br />
Pin headers<br />
LPV / DIN 41612<br />
Cable<br />
Twisted pair cable<br />
Patch cable<br />
Ribbon cable<br />
2<br />
2<br />
3<br />
3<br />
4<br />
4<br />
5<br />
5<br />
6<br />
6<br />
7<br />
13<br />
13<br />
13<br />
Power tabs<br />
D-Sub<br />
Modular Jacks<br />
ERbic Fieldbus Plug<br />
M8/M12<br />
USB / Firewire<br />
Terminals<br />
DIL IC Sockets<br />
Connector Housings<br />
Accsessory<br />
Cable Housings<br />
7<br />
8<br />
8<br />
9<br />
9<br />
10<br />
10<br />
11<br />
11<br />
12<br />
12<br />
Connector<br />
Cable<br />
24-hour Delivery Service off the Shelf<br />
All our products are available immediately. Order today –<br />
get it tomorrow! Orders received before 12 noon will be<br />
dispatched on the same working day. Easy payment either<br />
by invoice or by credit card.<br />
90% European Products<br />
We supply high-quality products with the seal of quality:<br />
"Made in Europe".<br />
Full Customer Service<br />
We believe customer satisfaction is paramount. If you have<br />
any further questions, please do not hesitate to contact<br />
us. We will be happy to advise you.<br />
Designer Kit<br />
Designer Kit 14<br />
Designer Kit<br />
No Minimum Order Value<br />
All purchases from us will be on fair terms, even orders of<br />
just one single item. For orders with a value of more than<br />
EUR 100 we offer free delivery within Germany!<br />
No Minimum Purchase<br />
We do not impose a minimum purchase or any other obligations.<br />
24H Assembly Service<br />
24H Assembly service 16<br />
24H Assembly Service<br />
<strong>ERNI</strong> X-<strong>PRESS</strong> www.erni-x-press.com 1
Connector<br />
Connector<br />
MicroStac 0.8 mm<br />
MicroSpeed 1.0 mm<br />
Pitch:<br />
0.8 mm<br />
Pitch:<br />
1.0 x 1.5 mm<br />
No. of pins:<br />
6, 9, 10, 12, 14, 50, 54<br />
No. of pins:<br />
50, 91, 133<br />
Termination:<br />
SMT<br />
Termination:<br />
SMT, SMT + THR<br />
Standard:<br />
-<br />
Standard:<br />
-<br />
Data rate:<br />
-<br />
Data rate:<br />
10 GBit/s<br />
Applications:<br />
Mezzanine (Board-to-Board) Applications: Perpenticular<br />
Mezzanine (Board-to-Board)<br />
The MicroStac connector series is a hermaphroditic design. The<br />
connector and the counter connector are identical, and the typical<br />
subdivisions of male- and female-multipoint connectors are omitted.<br />
The relatively high contact force and a transfer mating reliability<br />
of 1.5 mm ensure a high level of reliability. Plug-in modules are<br />
therefore designed for applications where the number of times the<br />
modules have to be plugged in is minimal. The design calls for fast,<br />
fully automatic SMT assembly.<br />
The MicroSpeed SMT miniaturized, modular connector system,<br />
with transfer rates of up to 10 Gbits/sec, was designed especially<br />
for telecommunications and data transmission devices. Board-toboard<br />
spacing of between 5 mm and 20 mm can be achieved<br />
using different heights. For differential data transmission several<br />
different signal-pair arrangements are possible. We achieve exceptional<br />
signal integrity using a design which features two signal<br />
and two shield contact rows.<br />
2 <strong>ERNI</strong> X-<strong>PRESS</strong> www.erni-x-press.com
Connector<br />
Connector<br />
SMC 1.27 mm<br />
MiniBridge 1.27 mm<br />
Pitch:<br />
1.27 mm<br />
Pitch:<br />
1.27 mm<br />
No. of pins:<br />
12, 26, 50, 68, 80<br />
No. of pins:<br />
2, 3, 4, 6, 8, 10, 12<br />
Termination:<br />
SMT, Pressfit<br />
Termination:<br />
SMT<br />
Standard:<br />
-<br />
Standard:<br />
-<br />
Data rate:<br />
up to 3 GBit/s<br />
Data rate:<br />
-<br />
Applications:<br />
Perpenticular<br />
Mezzanine (Board-to-Board)<br />
Board-to-Cable<br />
Coplanar<br />
Applications:<br />
Perpenticular<br />
Board-to-Cable<br />
Cable-to-Cable<br />
Coplanar<br />
The SMC line of versatile connectors offering includes different<br />
hights, vertical and right angle males and females, as well as a<br />
low profile design. The SMC connector offers high contact density<br />
for a small space requirement. A fully metal SMT bracket also<br />
absorbs high withdrawing and mating forces. The combination of<br />
standard and low profile male and female connectors supports<br />
various board-to-board stacking heights (8.0 - 14.0 mm).<br />
The small design of the single-row cable connector system in a<br />
1.27 mm pitch is ideal for space-saving connections between the<br />
printed circuit boards and decentral function units. Pre-manufactured<br />
female multipoint connectors and cables together with the<br />
straight and angled male multipoint connectors available offer a<br />
number of mating possibilities for SMT connection technology.<br />
<strong>ERNI</strong> X-<strong>PRESS</strong> www.erni-x-press.com 3
Connector<br />
Connector<br />
MaxiBridge 2.54 mm<br />
ERmet HM 2.0 mm<br />
Pitch:<br />
2.54 mm<br />
Pitch:<br />
2.0 mm<br />
No. of pins:<br />
2, 3, 5, 6, 8<br />
No. of pins:<br />
3 - 250<br />
Termination:<br />
SMT<br />
Termination:<br />
Pressfit, THR<br />
Standard:<br />
-<br />
Standard:<br />
IEC 61076-4-101<br />
Data rate:<br />
-<br />
Data rate:<br />
up to 2 GBit/s<br />
Applications:<br />
Board-to-Cable<br />
Applications:<br />
Perpenticular<br />
Mezzanine (Board-to-Board)<br />
Board-to-Cable<br />
Coplanar<br />
The 2.54 mm single row cable connector system is ideally suitable<br />
for high reliable and space saving connections between PCBs and<br />
decentral units, e.g. lamps or info-panels, front plate elements like<br />
buttons, switches, fuses or LEDs, motors, fans etc. The system is<br />
very versatile thanks to the availability of straight and angled male<br />
multipoint connectors in SMT technology. The pre-manufactured<br />
cable connector is mechanically coded with the male multipoint<br />
connector and protected against accidental release, as a result of<br />
vibration for example. It can be unlocked without using any additional<br />
tools.<br />
The high-density Hard Metric ERmet system in 2.0 mm pitch conforms<br />
to IEC 61076-4-101. This line of connectors offers incomparable<br />
performance and flexibility for today’s system designs. A<br />
range of designs allows a number of possible arrangements of<br />
printed circuit boards and plug-in modules. The ERmet product<br />
line is increasingly being used in industrial computers (IPCs), where<br />
PICMG specifications apply.<br />
4 <strong>ERNI</strong> X-<strong>PRESS</strong> www.erni-x-press.com
Connector<br />
Connector<br />
ERmet ZD High-Speed<br />
ERmet zeroXT High-Speed<br />
Pitch:<br />
2.5 x 1.5 mm<br />
Pitch:<br />
2.5 x 1.5 mm<br />
No. of pins<br />
20, 30, 40 contact pairs<br />
No. of pins:<br />
40 contact pairs<br />
Termination:<br />
Pressfit<br />
Termination:<br />
SMT/THR<br />
Standard:<br />
-<br />
Standard:<br />
-<br />
Data rate:<br />
10 GBit/s<br />
Data rate:<br />
>10 GBit/s<br />
Applications:<br />
Perpenticular<br />
Mezzanine (Board-to-Board)<br />
Board-to-Cable<br />
Coplanar<br />
Applications:<br />
Perpenticular<br />
ERmet ZD connectors were developed for differential high-speed<br />
signal transmission in telecom applications with data rates of up to<br />
10 Gbits/sec. The inline design of the signal and ground contacts<br />
makes simple, economic routing (conductor track routing) possible.<br />
The ERmet ZD connector utilizes an optimal grid construction<br />
that reduces signal interference and offers ample room for conductor<br />
track routing. Its optimized design and effective shielding<br />
allow the ERmet ZD system to exhibit superb performance when<br />
it comes to crosstalk and reflections.<br />
This high speed backplane connector system was developed<br />
to meet the electrical requirements in designs with differential,<br />
low-voltage signals and high data rates. ERmet zeroXT has<br />
a very low Crosstalk level, minimal skew, good routing properties<br />
(simple conductor track routing), a reliable dual beam female<br />
contact design, different contact levels, and a robust housing.<br />
<strong>ERNI</strong> X-<strong>PRESS</strong> www.erni-x-press.com 5
Connector<br />
Connector<br />
DIN 41612<br />
Pin Headers<br />
Pitch:<br />
2.0 mm<br />
Pitch:<br />
0.8 mm, 1.0 mm, 1.27 mm, 2.0 mm, 2.54 mm<br />
No. of pins:<br />
16 - 160<br />
No. of pins:<br />
2 - 100<br />
Termination:<br />
Standard:<br />
Pressfit, THR, solder, hand solder, crimp,<br />
Faston, IDC<br />
IEC 60603-2<br />
Termination:<br />
Standard:<br />
SMT, THR<br />
-<br />
Data rate:<br />
up to 1 GBit/s<br />
Data rate:<br />
-<br />
Applications:<br />
Perpenticular<br />
Mezzanine (Board-to-Board)<br />
Coplanar<br />
Board-to-Cable<br />
Applications:<br />
Perpenticular<br />
Mezzanine (Board-to-Board)<br />
Coplanar<br />
The company’s pioneering role in the development of the standard<br />
and the many years of experience it has in this area of connectors<br />
make <strong>ERNI</strong> the ideal partner for the connector line compliant with<br />
DIN 41612/IEC 60603-2. The <strong>ERNI</strong> X-<strong>PRESS</strong> range comprises<br />
connectors for a number of signaling and high-current solutions.<br />
Our headers are single-, double- and triple row plastic strips assembled<br />
with square 0.64mm x 0.64mm pins. There are 5 different<br />
cover options for mating side and terminal side. Available are<br />
tin as well as different gold plating variants. Several header variants<br />
are possible in SMT and THR connection technology.<br />
6 <strong>ERNI</strong> X-<strong>PRESS</strong> www.erni-x-press.com
Connector<br />
Connector<br />
LPV / DIN 41651<br />
Power Taps<br />
Pitch:<br />
2.54 mm<br />
Pitch:<br />
2.54 x 7.62 mm<br />
No. of pins:<br />
10, 14, 16, 20, 26, 34, 40, 50, 60, 64<br />
No. of pins:<br />
6 - 10<br />
Termination:<br />
Pressfit, THR, solder, IDC<br />
Termination:<br />
Pressfit, solder<br />
Standard:<br />
IEC 60603-13<br />
Standard:<br />
-<br />
Data rate:<br />
-<br />
Data rate:<br />
-<br />
Applications:<br />
Board-to-Cable<br />
Applications:<br />
Board-to-Cable<br />
<strong>ERNI</strong> Header LPV connectors, in compliance with IEC 60603-13<br />
(DIN 41651), are well known to our customers worldwide. These<br />
are two-row pin connectors in a 2.54 mm pitch. The female connector<br />
is designed to be used to connect a ribbon cable using<br />
IDC technology. Integrated coding at the center of the insulating<br />
housing eliminates contact damage caused by improper mating.<br />
Optional locking latches secure the connection against inadvertent<br />
release due to vibration or shock.<br />
Two-row power supply terminals featuring an elastic pressfit zone<br />
or dip solder connection were developed by <strong>ERNI</strong> for connecting<br />
power supply lines. The power supply conductor is connected to a<br />
cable lug by means of a screw. If configured as effectively as possible,<br />
an operating current of up to 40 A is possible.<br />
<strong>ERNI</strong> X-<strong>PRESS</strong> www.erni-x-press.com 7
Connector<br />
Connector<br />
D-Sub<br />
Modular Jacks<br />
Pitch:<br />
-<br />
Pitch:<br />
-<br />
No. of pins:<br />
Termination:<br />
Standard:<br />
9, 15, 25,<br />
3W3, 5W5, 8W8, 3WK3, 7W2<br />
Pressfit, THR, SMT, solder, hand solder,<br />
crimp, IDC<br />
IEC 807-3<br />
No. of pins:<br />
Termiation:<br />
Standard:<br />
2, 4, 6, 8, 10<br />
SMT, solder<br />
IEC 60603-7<br />
Data rate:<br />
1 GBit/s<br />
Data rate:<br />
Cat 3/4, 5, 5e<br />
Applications:<br />
Perpenticular<br />
Mezzanine (Board-to-Board)<br />
Board-to-Cable<br />
Coplanar<br />
Applications:<br />
Board-to-Cable<br />
D-Sub series, are primarily used as interface connectors. The new<br />
generation of D-Sub connectors is available as different connection<br />
types, both as straight or as angled male and female multipoint connectors.<br />
This new generation is fully RoHS-compliant.<br />
Modular Jacks have been used in the telecommunications and<br />
ethernet industry for many years. Whether integrated in a simple<br />
telephone system, or in a gigabit application, “Mod Jacks” represent<br />
the standard for network connections. Modular Jacks can<br />
be obtained in many different versions. Increasing data rates and<br />
space-saving requirements are driving increasing requests for these<br />
connectors with integrated filter components.<br />
8 <strong>ERNI</strong> X-<strong>PRESS</strong> www.erni-x-press.com
Connector<br />
Connector<br />
ERbic Fieldbus Plug<br />
M8/M12 Circular Connectors<br />
Pitch:<br />
-<br />
Pitch:<br />
-<br />
No. of Pins:<br />
-<br />
No. of pins:<br />
3, 4, 5, 8<br />
Termination:<br />
-<br />
Termination:<br />
SMT, THR, IDC<br />
Standard:<br />
-<br />
Standard:<br />
IEC 61076-2-101, IEC 61076-2-104<br />
Data rate:<br />
1 MBit/s, 12 MBit/s<br />
Data rate:<br />
1 GBit/s<br />
Applications:<br />
Board-to-Cable<br />
Applications:<br />
Mezzanine (Board-to-Board)<br />
Board-to-Cable<br />
ERbic fieldbus connectors combine compact dimensions with horizontal<br />
or vertical cable termination. In addition to node and termination<br />
versions with integrated termination resistors, the integrated switch<br />
in ERbic switch versions allows flexible configuration of Profibus systems.<br />
The robust MAX housing allows use in harsh ambient conditions<br />
with increased EMC requirements and offers an axial cable outlet.<br />
Plug-in solutions can be implemented easily and quickly with the<br />
modular international circular connector system according to IEC<br />
61076-2. M12 connectors are currently recommended as field bus<br />
connectors for almost all field bus specifications and are available in<br />
multiple codings. The introduction of the new M8/M12 connectors<br />
illustrates <strong>ERNI</strong>'s commitment to develop a reliable and flexible I/O<br />
or field bus connection on the circuit board.<br />
<strong>ERNI</strong> X-<strong>PRESS</strong> www.erni-x-press.com 9
Connector<br />
Connector<br />
USB / Firewire<br />
Terminals<br />
Pitch:<br />
-<br />
Pitch:<br />
5.08 mm<br />
No. of pins:<br />
-<br />
No. of pins:<br />
2, 3, 4, 5, 8, 10<br />
Termination:<br />
solder, SMT<br />
Termination:<br />
solder<br />
Standard:<br />
IEEE 1394<br />
Standard:<br />
-<br />
Data rate:<br />
100 Mbps - 1 Gbps<br />
Data rate:<br />
-<br />
Applications:<br />
Board-to-Cable<br />
Applications:<br />
Board-to-Cable<br />
Standardized connector system for Universal Serial Bus und Firewire<br />
applications in accordance with IEEE1394. In the area of peripheral<br />
devices in particular, USB und Firewire solutions have replaced<br />
many of the older systems.<br />
Our new terminals with a spacing of 5.08 mm offer connection options<br />
for conductors with cross-sections up to 4 mm². With the terminal<br />
blocks with varying numbers of pins, even terminal strips with<br />
higher numbers of pins can be assembled. The typical applications<br />
of these terminals are in the area of handling higher currents on<br />
PCBs.<br />
10 <strong>ERNI</strong> X-<strong>PRESS</strong> www.erni-x-press.com
Connector<br />
Connector<br />
DIL IC Sockets<br />
Connector Housings<br />
Pitch:<br />
2.54 mm<br />
Pitch:<br />
2.0 mm - 4.2 mm<br />
No. of pins:<br />
6, 8, 14, 16, 18, 20, 22, 24, 28, 32<br />
No. of pins:<br />
2, 3, 4, 5, 6, 8, 10, 12, 14, 20<br />
Termination:<br />
solder<br />
Termination:<br />
crimp<br />
Standard:<br />
-<br />
Standard:<br />
-<br />
Data rate:<br />
-<br />
Data rate:<br />
-<br />
Applications:<br />
PCB<br />
Applications:<br />
Board-to-Cable<br />
Our DIL IC Sockets stand for a better access to the board and optimal<br />
cooling. They are stackable in length and sidewards. A high<br />
retention force is also given at strong vibrations. Because of the<br />
pin design a penetration of fluxes into the mating zone is absolutely<br />
prevented.<br />
Our connector housings with separate available crimp contacts<br />
build an easy and efficient connector system. Multipolar connections,<br />
single-row and two-row, are available in 2.0 mm and 4.2<br />
mm pitch.<br />
<strong>ERNI</strong> X-<strong>PRESS</strong> www.erni-x-press.com 11
Connector + Housings<br />
Connector<br />
Housings<br />
Accessory<br />
Cable Connector Housings<br />
Coaxial and high-current contacts (75 Ohm/up to 40 A) as an addition<br />
to the corresponding connectors in the DIN 41612 and ERmet<br />
series.<br />
<strong>ERNI</strong> offers a range of cable connector housings (KSG) for<br />
the D-Sub connector systems. The KSG 200 is a two-shelled<br />
housing with screw-type interlock and internal shield plates for<br />
high EMI and ESD protection. Together with the <strong>ERNI</strong> D-Sub<br />
connectors that have a lamella spring for contacting, optimal<br />
shielding against radiated noise can be achieved. The additional<br />
components in the DIN 41612/IEC 60603-2 connector family<br />
are available in different versions for designs C, H and R. The<br />
KSG173 housings offer 3 optional cable outlets with strain relief<br />
for strands, round cables or ribbon cables. The guide elements<br />
are available with coding and screw-type interlock for 19'' applications.<br />
12 <strong>ERNI</strong> X-<strong>PRESS</strong> www.erni-x-press.com
Cable<br />
Twisted Pair Cable<br />
Patch Cable<br />
Cable<br />
In the twisted pair cable sector with a 1.27 mm pitch, <strong>ERNI</strong> offers a<br />
customer-oriented range of specialized, high-quality ribbon cables<br />
for the most varied fields of application. Whether as a supplement<br />
to our connectors or for your own application, thanks to the easily<br />
detachable strands, you can implement any number of pins you<br />
wish for your project.<br />
The versatile S/FTP patch cable in the Cat6 standard is now also<br />
available directly from us in the <strong>ERNI</strong> X-<strong>PRESS</strong> online shop in various<br />
lengths.<br />
With the robust, high-quality patch cables for professional use<br />
from Reichle & De Masari, you ensure that your connection between<br />
the device and HUB, switch, patch panel, outlet or DSL<br />
modem satisfies the highest demands. Our high-end Cat6 patch<br />
cables captivate with their quality workmanship, e.g. IDC connection<br />
technology instead of the conventional piercing technology<br />
and well-thought-out design, such as the special construction of<br />
the anti-kink protection which limits the bending radius, thereby<br />
preventing the cable from becoming kinked at the anti-kink protection<br />
edge.<br />
Ribbon Cable<br />
In the ribbon cable sector with a 1.27 mm pitch, <strong>ERNI</strong> offers a<br />
customer-oriented range of specialized, high-quality ribbon cables<br />
for the most varied fields of application. Whether as a supplement<br />
to our connectors or for your own application, thanks to the easily<br />
detachable strands, you can implement any number of pins you<br />
wish for your project.<br />
<strong>ERNI</strong> X-<strong>PRESS</strong> www.erni-x-press.com 13
Designer Kit<br />
Designer Kit<br />
Designer Kit<br />
The set of small <strong>ERNI</strong> PCB connectors. A separation into 25 small PCB`s is possible, alternatively, the several versions are also available.<br />
The contacts are individually led out and because of contacted drills a flying construction is possible.<br />
14 <strong>ERNI</strong> X-<strong>PRESS</strong> www.erni-x-press.com
Designer Kit<br />
Designer Kit<br />
<strong>ERNI</strong> X-<strong>PRESS</strong> www.erni-x-press.com 15
24H Assembly Service<br />
<strong>ERNI</strong> ES GMBH / ELECTRONIC SOLUTIONS<br />
24H Assembly Service<br />
Our offer for you<br />
is based on the following assumptions:<br />
Sending the assembly data in advance (PCB data and as<br />
sembly plan) for the technical clarification and ordering the<br />
SMT stencil<br />
Delivery of the complete material to be provided by 4 p.m.<br />
Assembly on the following workday (Mo-Fr) by 4 p.m.<br />
Max. 5 assemblies with a total of max. 1000 components<br />
Applying the solder paste with SMT stencil<br />
Component assembly<br />
Visual inspection of the assemblies<br />
Max. size of assembly: 510 x 407mm<br />
Max. hight of assembly: 25mm<br />
Processable components: BGA (0.5mm Pitch)<br />
QFP (0.3mm Pitch)<br />
Naturally, we also offer you assemblies that deviate from<br />
these specifications upon request.<br />
Time Schedule and Costs:<br />
Ordering the stencil:<br />
Sending the assembly data for ordering the SMT stencil.<br />
3 days before release date:<br />
250 € stencil costs<br />
24 hours before release date:<br />
400 € stencil costs<br />
Assembly:<br />
Setup cost: 100 €<br />
Assembly price per component: 1 € (manual assembly)<br />
Shipping / pickup:<br />
UPS Standard 24 - 48 hours service: 10 €<br />
UPS Express 12.00 pm service: 20 €<br />
Send to:<br />
<strong>ERNI</strong> ES GmbH<br />
Zillenhardtstrasse 35<br />
73037 Göppingen - Eschenbach<br />
Germany<br />
Tel +49 7161 38997-0<br />
Fax +49 7161 38997-19<br />
16 <strong>ERNI</strong> X-<strong>PRESS</strong> www.erni-x-press.com
<strong>ERNI</strong> X-<strong>PRESS</strong><br />
www.erni-x-press.com
<strong>ERNI</strong> X-<strong>PRESS</strong><br />
Seestrasse 9<br />
73099 Adelberg / Germany<br />
Hotline: +49 700 3764977377<br />
info@erni-x-press.com<br />
www.erni-x-press.com<br />
© <strong>ERNI</strong> Electronics GmbH 2011 • Printed in Germany • Technische Änderungen vorbehalten.<br />
<strong>ERNI</strong> ® , MicroStac ® , MicroSpeed ® , MiniBridge ® , MaxiBridge ® , ERmet ® , ERmet ZD ® , ERbic ® und <strong>ERNI</strong><strong>PRESS</strong> ® sind in verschiedenen Ländern eingetragene oder angemeldete<br />
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