SJ700-2 Instruction Manual NT204DX - Hitachi America, Ltd.
SJ700-2 Instruction Manual NT204DX - Hitachi America, Ltd. SJ700-2 Instruction Manual NT204DX - Hitachi America, Ltd.
Chapter 6 Maintenance and Inspection 6.6 DC-Bus Capacitor Life Curve Ambient temperature (ºC) 50 When energized 24 hours a day 40 30 20 10 0 -10 1 2 3 4 5 6 7 8 9 1 Capacitor life (number of years) Note 1: Note 2: The ambient temperature indicates the temperature measured at a position about 5 cm distant from the bottom center of the inverter body. If the inverter is mounted in an enclosure, the ambient temperature is the temperature within the enclosure. The DC-Bus capacitor has a limited life because chemical reactions occur inside the capacitor during operation. You should replace the DC-Bus capacitor after about 10 years of use as standard. (10 years is not the guaranteed lifespan but rather, the expected design lifespan.) Note that the smoothing capacitor life will be shortened significantly if the inverter is used at a high ambient temperature or with a heavy load that requires a current beyond its rated current. 6.7 Output of Life Warning The inverter can output a warning based on self-diagnosis when the life of a life-limited part (smoothing capacitor on the circuit board or cooling fan) (except the smoothing capacitor in the main circuit) in the inverter is expiring. Use the life warning as an indication for the timing of part replacement. For details, see Sections 4.1.19, "Life-check monitoring," (on page 4-5), 4.2.56, "Intelligent output terminal setting," (on page 4-59), and 4.2.57, "Intelligent output terminal a/b (NO/NC) selection," (on page 4-60). The self-diagnosis for the life warning is based on the expected design life (which is not the guaranteed life) of each part. The actual parts life may vary depending on the inverter operation environment and conditions. 6 - 5
Chapter 6 Maintenance and Inspection 6.8 Methods of Measuring the Input/Output Voltages, Current, and Power This section describes the measuring instruments generally used to measure the input and output voltages, output current, and output power of the inverter. R IR WI1 R U IU WO1 U Power supply S IS ER WI2 S Inverter V IV EU V Motor T IT ES WI3 T W IW EV WO2 W ET EW Measurement item Input voltage (E IN ) Across R-S, S-T, and T-R (E R ), (E S ), and (E T ) Input current (I IN ) Input power (W IN ) input power factor (Pf IN ) Output voltage (E OUT ) Output current (I OUT ) Output power (W OUT ) Output power factor (Pf OUT ) Measuring point Measuring instrument Remarks Reference values Current at R, S, and T (I R ), (I S ), and (I T ) Across R-S, S-T, and T-R (W 11 ) + (W 12 ) + (W 13 ) Moving-iron voltmeter or rectifier-type voltmeter Moving-iron ammeter Electrodynamometer-type wattmeter Effective value of full waves Effective value of full waves Effective value of full waves Calculated from the measured input voltage (E IN ), input current (I IN ), and input power (W IN ) WIN PfIN= Across U-V, V-W, and W-U (E U ), (E V ), and (EW) Current at U, V, and W (I U ), (IV), and (IW) Across U-V and V-W (W 01 ) + (W 02 ) √3・EIN・IIN Calculated from the measured input voltage (E OUT ), input current (I OUT ), and input power (W OUT ) ×100(%) Method shown in the figure below or rectifier-type voltmeter Moving-iron ammeter Electrodynamometer-type wattmeter PfOUT= WOUT Effective value of fundamental wave Effective value of full waves Effective value of full waves ×100(%) √3・EOUT・IOUT 200 V class models: 200 to 240 V, 50/60 Hz 400 V class 380 to 480 V, 50/60 Hz When input currents are unbalanced I IN = (I R + I S + I T )/3 3-wattmeter method 2-wattmeter method (or 3-wattmeter method) Notes: 1. To measure the output voltage, use an instrument that reads the effective value of the fundamental wave. To measure the current or power, use an instrument that reads the effective value of full waves. 2. Since the inverter output waveform is controlled by PWM, it has a large margin of error, especially at low frequencies. In many cases, general testers may be inapplicable for the measurement because of the adverse effect of noise. R S T Inverter Method to measure the output voltage U V W Diode 600 V, 0.1 A or more (200 V class model) 1,000 V, 0.1 A or more (400 V class model) Effective value of fundamental wave (V AC ) V AC = 1.1 x V DC 2W 220kΩ + - VDC Motor Moving-coil voltmeter 300 V (200 V class model) 600 V (400 V class model) 6 - 6
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Chapter 6 Maintenance and Inspection<br />
6.6 DC-Bus Capacitor Life Curve<br />
Ambient temperature (ºC)<br />
50<br />
When energized 24 hours a day<br />
40<br />
30<br />
20<br />
10<br />
0<br />
-10<br />
1 2 3 4 5 6 7 8 9 1<br />
Capacitor life (number of years)<br />
Note 1:<br />
Note 2:<br />
The ambient temperature indicates the temperature measured at a position about 5 cm distant<br />
from the bottom center of the inverter body. If the inverter is mounted in an enclosure, the<br />
ambient temperature is the temperature within the enclosure.<br />
The DC-Bus capacitor has a limited life because chemical reactions occur inside the capacitor<br />
during operation. You should replace the DC-Bus capacitor after about 10 years of use as<br />
standard. (10 years is not the guaranteed lifespan but rather, the expected design lifespan.)<br />
Note that the smoothing capacitor life will be shortened significantly if the inverter is used at a<br />
high ambient temperature or with a heavy load that requires a current beyond its rated current.<br />
6.7 Output of Life Warning<br />
The inverter can output a warning based on self-diagnosis when the life of a life-limited part (smoothing<br />
capacitor on the circuit board or cooling fan) (except the smoothing capacitor in the main circuit) in the<br />
inverter is expiring. Use the life warning as an indication for the timing of part replacement.<br />
For details, see Sections 4.1.19, "Life-check monitoring," (on page 4-5), 4.2.56, "Intelligent output terminal<br />
setting," (on page 4-59), and 4.2.57, "Intelligent output terminal a/b (NO/NC) selection," (on page 4-60).<br />
The self-diagnosis for the life warning is based on the expected design life (which is not the guaranteed<br />
life) of each part. The actual parts life may vary depending on the inverter operation environment and<br />
conditions.<br />
6 - 5