SJ700-2 Instruction Manual NT204DX - Hitachi America, Ltd.

SJ700-2 Instruction Manual NT204DX - Hitachi America, Ltd. SJ700-2 Instruction Manual NT204DX - Hitachi America, Ltd.

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Chapter 4 Explanation of Functions 4.3.8 Motor gear ratio setting function The motor gear ratio setting function allows you to make the inverter effectively control a specific machine in which an encoder is installed at the opposite end of the motor. Specify the actual pulse count of the encoder as the encoder pulse-per-revolution (PPR) setting (P011). Specify the ratio of the motor speed to the encoder speed as the motor gear ratio (numerator "P028" and denominator "P029"). According to the above settings, the encoder pulse-per-revolution (PPR) setting data converted into motor shaft data is set in the inverter. The encoder pulse-per-revolution (PPR) setting data converted into motor shaft data is used to detect speeds and positions. The data specified as the encoder pulse-per-revolution (PPR) setting (P011) is used to calculate the home search stop position. Item Function code Range of data Description Numerator of the motor gear ratio P028 0. to 9999 Denominator of the motor gear ratio P029 0. to 9999 Encoder pulse-per-revolution (PPR) setting P011 128. to 9999., 1000 to 6553 (10000 to 65530) (pulses) Note 1: The motor gear ratio (N/D) must be within the following range: 1/50 ≤ N/D ≤ 20 N: Numerator of the motor gear ratio D: Denominator of the motor gear ratio Related code P028: Numerator of the motor gear ratio P029: Denominator of the motor gear ratio P011: Encoder pulse-per-revolution (PPR) setting Setting of the ratio of motor speed to encoder speed Setting of the actual pulse count of encoder Encoder (1,024 pulses) Gear/load (1:10) Motor If the ratio of the motor speed to the encoder speed is 1:10, set the following data: Encoder pulse-per-revolution (PPR) setting (P011): 1024 Numerator of the motor gear ratio (P028): 10 Denominator of the motor gear ratio (P029): 100 In this case, the periphery of the encoder shaft is divided into 4,096 sections to determine the points for home search. Note that the conceptual layout of the home search stop position is inverted from that shown in Figure 7-2. 4.3.9 Position biasing function - The position biasing function allows you to make the position command bias during operation in pulse train position control Related code P024: Position bias quantity mode. This function adds the specified number of pulses to the variation of position data every 2 ms. Use this function to adjust the phase of the synchronization point during synchronous operation. - Specify the quantity to be added as the position bias quantity (P024). 4.3.10 Speed biasing function Related code - This function allows you to make the speed command bias during A145: Additional-frequency setting A146: Additional-frequency sign selection operation in pulse train position control mode. - Specify the bias quantity for the additional-frequency setting (A145), and select a sign through additional-frequency sign selection (A146). - Assign function "50" (ADD) to an intelligent input terminal. The speed command is biased by the specified quantity while the ADD terminal is on. Speed biasing A145 Position biasing P024 ADD terminal Selected by A146 Variation of position command Position control +/- Speed control Variation of position feedback data 4 - 104 Speed feedback data

Chapter 4 Explanation of Functions 4.3.11 Home search function The home search function allows you to make the inverter locate the motor shaft at a specified position. You can use this function, for example, to stop a metal-cutting machine to replace the tool attached to the main spindle. When using the home search function, be sure to insert a reference point pulse signal between the EZP pulse and EZN pulse signals from the encoder. Related code P011: Encoder pulse-per-revolution (PPR) setting P014: Home search stop position setting P015: Home search speed setting P016: Home search direction setting P017: Home search completion range setting P018: Home search completion delay time setting P023: Position loop gain setting C001 to C008: Terminal [1] to [8] functions C021 to C025: Terminal [11] to [15] functions C026: Alarm relay terminal function Item Function code Data or range of data Description Encoder pulse-per-revolution 128. to 9999. or 1000 to 6553 P011 (PPR) setting (10000 to 65535) (pulses) Home search stop position setting P014 0. to 4095. Home search speed setting P015 0.00 to 99.99 or 100.0 to 120.0 (Hz) See Note 1. Home search direction setting P016 00 01 Home search completion range 0. to 9999. or 1000 (10000) P017 setting (pulses) Home search completion delay time setting P018 0.00 to 9.99 (s) Position loop gain setting P023 0.00 to 99.99 or 100.0 (rad/s) Terminal function C001 to C008 45 Terminal function C021 to C025 ORT: Orientation 23 Alarm relay terminal function C026 POK: Positioning end signal Operation command (FW or ON ORT terminal ON Output Frequency (1) (2) Home search speed setting (P015) (3) Home search completion range setting (P017) Z pulse POK signal Speed control Position control 1) When the operation command is turned on with the ORT terminal turned on, the inverter accelerates the motor to the speed specified by the home search speed setting (P015), and then runs the motor at a constant speed. (If the motor is already running, the inverter changes the speed to the home search speed when the ORT terminal is turned on.) 2) After the home search speed is reached, the inverter switches to position control mode when it detects the first Z pulse. 3) The inverter performs position control by rotating the motor by one turn as the target amount from the position specified by the home search stop position setting (P014) when running the motor forward, or by two turns as the target amount from the home search stop position (P014) when running the motor reversely. In this case, the shorter the deceleration time, the larger the position loop gain setting (P023) becomes. (This deceleration time does not follow the deceleration time setting.) 4) The inverter outputs a POK signal when the time specified by the home search completion delay time setting (P018) elapses after the remaining number of pulses enters the range specified by the home search completion range setting (P017). (The inverter continues to output the POK signal until the ORT terminal is turned off.) After home search operation has been completed, servo lock status continues until the operation command is turned off. 4 - 105 ON (4) Home search completion delay time setting (P018)

Chapter 4 Explanation of Functions<br />

4.3.11 Home search function<br />

The home search function allows you to make the inverter locate<br />

the motor shaft at a specified position. You can use this function,<br />

for example, to stop a metal-cutting machine to replace the tool<br />

attached to the main spindle. When using the home search<br />

function, be sure to insert a reference point pulse signal between<br />

the EZP pulse and EZN pulse signals from the encoder.<br />

Related code<br />

P011: Encoder pulse-per-revolution (PPR)<br />

setting<br />

P014: Home search stop position setting<br />

P015: Home search speed setting<br />

P016: Home search direction setting<br />

P017: Home search completion range setting<br />

P018: Home search completion delay time<br />

setting<br />

P023: Position loop gain setting<br />

C001 to C008: Terminal [1] to [8] functions<br />

C021 to C025: Terminal [11] to [15] functions<br />

C026: Alarm relay terminal function<br />

Item Function code Data or range of data Description<br />

Encoder pulse-per-revolution<br />

128. to 9999. or 1000 to 6553<br />

P011<br />

(PPR) setting<br />

(10000 to 65535) (pulses)<br />

Home search stop position<br />

setting<br />

P014 0. to 4095.<br />

Home search speed setting<br />

P015<br />

0.00 to 99.99 or 100.0 to 120.0<br />

(Hz)<br />

See Note 1.<br />

Home search direction setting<br />

P016 00<br />

01<br />

Home search completion range<br />

0. to 9999. or 1000 (10000)<br />

P017<br />

setting<br />

(pulses)<br />

Home search completion delay<br />

time setting<br />

P018<br />

0.00 to 9.99 (s)<br />

Position loop gain setting P023 0.00 to 99.99 or 100.0 (rad/s)<br />

Terminal function C001 to C008 45<br />

Terminal function C021 to C025 ORT: Orientation<br />

23<br />

Alarm relay terminal function C026<br />

POK: Positioning end signal<br />

Operation command (FW or<br />

ON<br />

ORT terminal<br />

ON<br />

Output Frequency<br />

(1)<br />

(2)<br />

Home search speed setting (P015)<br />

(3)<br />

Home search completion<br />

range setting (P017)<br />

Z pulse<br />

POK signal<br />

Speed control Position control<br />

1) When the operation command is turned on with the ORT terminal turned on, the inverter accelerates the<br />

motor to the speed specified by the home search speed setting (P015), and then runs the motor at a<br />

constant speed. (If the motor is already running, the inverter changes the speed to the home search<br />

speed when the ORT terminal is turned on.)<br />

2) After the home search speed is reached, the inverter switches to position control mode when it detects<br />

the first Z pulse.<br />

3) The inverter performs position control by rotating the motor by one turn as the target amount from the<br />

position specified by the home search stop position setting (P014) when running the motor forward, or<br />

by two turns as the target amount from the home search stop position (P014) when running the motor<br />

reversely. In this case, the shorter the deceleration time, the larger the position loop gain setting (P023)<br />

becomes. (This deceleration time does not follow the deceleration time setting.)<br />

4) The inverter outputs a POK signal when the time specified by the home search completion delay time<br />

setting (P018) elapses after the remaining number of pulses enters the range specified by the home<br />

search completion range setting (P017). (The inverter continues to output the POK signal until the ORT<br />

terminal is turned off.) After home search operation has been completed, servo lock status continues<br />

until the operation command is turned off.<br />

4 - 105<br />

ON<br />

(4)<br />

Home search completion delay<br />

time setting (P018)

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