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SJ700-2 Instruction Manual NT204DX - Hitachi America, Ltd.

SJ700-2 Instruction Manual NT204DX - Hitachi America, Ltd.

SJ700-2 Instruction Manual NT204DX - Hitachi America, Ltd.

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Chapter 4 Explanation of Functions<br />

4.2.97 Sensorless vector, 0 Hz domain control<br />

The 0Hz domain sensorless vector (SLV) control function<br />

incorporates <strong>Hitachi</strong>’s own torque control system and<br />

enables high-torque operation in the 0Hz range (0 to 3 Hz).<br />

This control function is best suited for driving a lifting machine,<br />

e.g., crane or hoist, that requires sufficient torque when<br />

starting at a low frequency.<br />

To use this function, specify "04" for the V/F characteristic<br />

curve selection (A044/A244).<br />

Before using this function, be sure to optimize constant<br />

settings for the motor with reference to Section 4.2.91, "Motor<br />

constant selection."<br />

The parameters related to the 0Hz-range sensorless vector<br />

control are as follows:<br />

1) The Zero LV lmit for 1st/2nd motors (H060/H260) is the<br />

parameter that specifies the output current for the<br />

constant-current control in the 0 Hz range (about 3.0 Hz or<br />

less). The parameter value is expressed as a ratio of the<br />

output current to the inverter's rated current.<br />

2) The Zero LV starting boost current (H061/H261) is the parameter to specify the current for boosting at<br />

motor start-up with a frequency in the 0 Hz range. The parameter value is expressed as a ratio of the boost<br />

current to the inverter's rated current. The value of the boost current is added to the current value specified<br />

by "H060/H260" only at starting.<br />

Item Function code Range of data Description<br />

Zero LV lmit H060/H260 0.0 to 100.0 (%) Current limiter for the low-speed range<br />

Zero LV starting boost current H061/H261 0. to 50. (%) Quantity of boost current at starting<br />

When using this function, observe the following precautions:<br />

1) Be sure to use an inverter of which the capacity is one class higher than the motor to be driven.<br />

2) If you use the inverter to drive a motor of which the capacity is two classes lower than the maximum<br />

applicable capacity of the inverter, you may not be able to obtain adequate motor characteristics.<br />

3) If you cannot obtain desired characteristics from the motor driven under the 0Hz-range sensorless<br />

vector control, readjust the motor constants according to the symptom as described in the table below.<br />

Operation<br />

Symptom Adjustment method Adjustment item<br />

status<br />

Momentary speed Increase the motor constant R2 step by step from the<br />

H021/H221/H031<br />

Powering<br />

Regenerating<br />

Starting<br />

Decelerating<br />

Immediately<br />

after<br />

deceleration<br />

Low-frequency<br />

operation<br />

variation is negative.<br />

Momentary speed<br />

variation is positive.<br />

Torque is insufficient at<br />

low frequencies<br />

(several Hz)<br />

set value up to 1.2 times as high as the set value.<br />

Reduce the motor constant R2 step by step from the set<br />

H021/H221/H031<br />

value down to 0.8 times as high as the set value.<br />

Increase the motor constant R1 step by step from the<br />

H020/H220/H030<br />

set value up to 1.2 times as high as the set value.<br />

Increase the motor constant I0 step by step from the set<br />

H023/H223/H033<br />

value up to 1.2 times as high as the set value.<br />

The motor generates an<br />

Reduce the motor constant J from the set value.<br />

impact when it starts.<br />

H024/H224/H034<br />

The motor runs Reduce the speed response setting.<br />

H005/H205<br />

unsteadily. Reduce the motor constant J from the set value. H024/H224/H034<br />

Reduce the motor constant I0 step by step from the set<br />

Overcurrent or<br />

H023/H223/H033<br />

value down to 0.8 times as high as the set value.<br />

overvoltage protection<br />

function operates.<br />

A081<br />

Motor rotation is<br />

inconsistent.<br />

Specify "00" (always on) or "01" (always off) for the AVR<br />

function select (A081).<br />

Increase the motor constant J from the set value.<br />

Related code<br />

A001: Frequency source setting<br />

A044/A244: V/F characteristic curve selection,<br />

1st/2nd motors<br />

F001: Output frequency setting<br />

b040: Torque limit selection<br />

b041 to b044: Torque limit (1) to (4)<br />

H002/H202: Motor data selection, 1st/2nd motors<br />

H003/H203: Motor capacity, 1st/2nd motors<br />

H004/H204: Motor poles setting, 1st/2nd motors<br />

H005/H205: Motor speed constant, 1st/2nd motors<br />

H020/H220: Motor constant R1, 1st/2nd motors<br />

H021/H221: Motor constant R2, 1st/2nd motors<br />

H022/H222: Motor constant L, 1st/2nd motors<br />

H023/H223: Motor constant Io, 1st/2nd motors<br />

H024/H224: Motor constant J, 1st/2nd motors<br />

H050/H250: PI proportional gain, 1st/2nd motors<br />

H051/H251: PI integral gain, 1st/2nd motors<br />

H052/H252: P proportional gain setting, 1st/2nd<br />

motors<br />

H060/H260: Zero LV lmit, 1st/2nd motors<br />

H061/H261: Zero LV starting boost current, 1st/2nd<br />

motors<br />

H024/H224/H034<br />

Note 1: Always set the carrier frequency (b083) to 2.1 kHz or more. If the carrier frequency is less than 2.1<br />

kHz, the inverter cannot operate the motor normally.<br />

Note 2: Adjust the torque limit (b041 to b044) so that the value "α" calculated by the expression below<br />

does not exceed 200%. Otherwise, the motor may be burnt out.<br />

α = "torque limit" x (inverter capacity)/(motor capacity)<br />

(Example) When the inverter capacity is 0.75 kW and the motor capacity is 0.4 kW, the torque limit<br />

value is calculated as follows on the assumption that the value "α" should be 200%:<br />

Torque limit (b041 to b044) = α x (motor capacity)/(inverter capacity) = 200% x (0.4<br />

kW)/(0.75 kW) = 106%<br />

4 - 91

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