Solar Modules - MEMC

Solar Modules - MEMC Solar Modules - MEMC

<strong>Solar</strong> <strong>Modules</strong><br />

Product Guide


1<br />

Company Overview<br />

<strong>MEMC</strong> ® is a global leader in semiconductor and solar technology. <strong>MEMC</strong> has been a<br />

pioneer in the design and development of silicon wafer technologies for over 50 years.<br />

Our products are the building blocks for the $1 trillion electronics and the $51 billion solar<br />

materials markets. We are a customer-focused company with an extensive portfolio of over<br />

750 patents and a world-class research and development department. Our semiconductor<br />

wafer products are the foundation for the technologies that entertain us, educate us, and<br />

connect us to each other. Our solar materials and SunEdison ® businesses are providing the<br />

electricity that powers those technologies while reducing the world’s dependence on fossil<br />

fuels. Through our SunEdison subsidiary, <strong>MEMC</strong> is the largest North American developer of<br />

solar power projects and is a leading solar energy services provider.<br />

Polysilicon<br />

Multi Ingot<br />

Mono Ingot<br />

Multi Wafers<br />

Mono Wafers<br />

Cells<br />

(Joint Venture)<br />

<strong>MEMC</strong> produces its own electronic-grade polysilicon using a fully-integrated front-end<br />

manufacturing strategy with strict quality control across each step of the process.<br />

<strong>Modules</strong><br />

(Partnership)<br />

System<br />

Development<br />

<strong>MEMC</strong> <strong>Solar</strong> <strong>Modules</strong> From silicon to electron


<strong>MEMC</strong> drives innovation at every step of the value chain<br />

to reduce manufacturing costs, deliver superior value for<br />

customers, and achieve grid parity by lowering cost per watt.<br />

Unmatched Customer Support<br />

• On-site field application engineering support helps <strong>MEMC</strong> meet customers’ specific requirements.<br />

Many of our field application engineers hold Ph.D.s in their field<br />

• Direct access to <strong>MEMC</strong> research and development scientists enables close collaboration with customers<br />

• 24x7 support delivered by over 40 local manufacturing, sales, and support centers enables maximum<br />

agility and rapid response to customer needs<br />

High-Quality Polysilicon Production<br />

• <strong>MEMC</strong> is a leading manufacturer of chunk and granular polysilicon<br />

• Advanced fluidized bed reactor (FBR) process produces ultra-pure granular polysilicon<br />

• End-to-end supply-chain control<br />

Chunk polysillicon Wafer manufacturing <strong>Solar</strong> module<br />

Stable Wafer Supplier<br />

• Over 50 years of experience in semiconductor wafering enables us to deliver high-quality solar<br />

wafers worldwide<br />

• Best-in-class quality levels<br />

High-Efficiency <strong>Solar</strong> Cells<br />

• Strategic partnerships with industry leaders<br />

• Cell manufacturing partnerships to fully maximize Solaicx ® Continuous Czochralski (CCz) capabilities<br />

• High-efficiency mono-crystalline cells for lowest cost per watt<br />

Reliable Module Supplier<br />

• Rapidly growing portfolio of high-efficiency modules<br />

• Certified by IEC and UL<br />

• Rigorous quality control with ISO-certified manufacturing<br />

From silicon to electron<br />

<strong>MEMC</strong> <strong>Solar</strong> <strong>Modules</strong><br />

2


3<br />

Best-in-Class <strong>Solar</strong> <strong>Modules</strong><br />

<strong>MEMC</strong> offers a range of solar modules designed for commercial, residential, small business and<br />

utility installations. With world-class manufacturing, best practices, and business agility, <strong>MEMC</strong><br />

proactively partners with local manufacturers to develop solutions tailored to meet customer<br />

requirements for specific applications and markets.<br />

Utility and commercial customers will experience a rapid return on their investment with our high power,<br />

large-format solar modules. <strong>MEMC</strong> continually strives to increase module power output, which in turn<br />

provides a reduced Levelized Cost of Energy (LCOE) and keeps balance of system (BOS) costs to a<br />

minimum. Advanced manufacturing processes and rigorous quality control at each step provide peace of<br />

mind, enabling customers to deploy even large-scale solar solutions with complete confidence.<br />

For residential customers, <strong>MEMC</strong> offers cost-effective solar modules that are developed specifically for the<br />

distinct needs of homeowners and small businesses. Based on innovative <strong>MEMC</strong> technology, they provide<br />

a system that is highly efficient yet aesthetically appealing. Our residential solar modules feature a small form<br />

factor and deliver high power output to minimize system size and footprint. Simple and easy to set up, this<br />

convenient solution is designed to reduce complexity and to speed installation time.<br />

<strong>MEMC</strong> modules <strong>Solar</strong> module bracket<br />

Budgets are always a concern for small companies and homeowners, so <strong>MEMC</strong> leverages our integrated<br />

manufacturing process and years of expertise to provide a competitively-priced solution. We manufacture<br />

and control our own supply of polysilicon, wafers, and cell products, which in turn enables pricing that is not<br />

impacted by external spot markets. The result is maximum value for our customers and a rapid return on<br />

investment.<br />

<strong>MEMC</strong> <strong>Solar</strong> <strong>Modules</strong> From silicon to electron


Module Durability and Reliability<br />

Our strategic partnership with a world-class Electronic Manufacturing Services (EMS) company<br />

allows us to manufacture high-quality solar modules and provides us access to their extensive<br />

network of manufacturing and logistics facilities. This relationship delivers greater scalability,<br />

reduced time to market, and lowers customer costs.<br />

Designed with Proven Components<br />

<strong>MEMC</strong> solar modules are constructed utilizing robust, proven components that are designed to maximize<br />

lifespan and deliver superior efficiency.<br />

Our modules feature industry-leading Solaicx CCz mono-crystalline cells developed for maximum efficiency<br />

and performance. We utilize low-iron ARC glass, featuring a stippled inside surface. This rugged glass helps<br />

eliminate cell cracking while maximizing energy production by enabling maximum sunlight transmission.<br />

<strong>MEMC</strong> solar modules utilize ethylene-vinyl acetate (EVA) and back-sheet material that is fully compatible<br />

with our glass to ensure excellent adhesion and durability. High ductile and conductive cell interconnection<br />

ribbons enhance thermal cycle efficiency.<br />

For environmental protection, <strong>MEMC</strong> utilizes a well-designed junction box and diodes that are crucial to<br />

maintaining a sealed interface with the outside environment. Our solar module components feature an<br />

advanced frame design that can withstand wind forces and, in some cases, snow loads.<br />

Backed by 25-year Warranty<br />

Our solar modules are backed by the financial strength of a company that has been a leader in the<br />

semiconductor industry for more than 50 years, and are safeguarded by a 25-year warranty to help<br />

ensure Levelized Cost of Energy (LCOE).<br />

From silicon to electron <strong>MEMC</strong> <strong>Solar</strong> <strong>Modules</strong> 4


5<br />

Innovation is at the heart of <strong>MEMC</strong>’s culture, enabling us to<br />

create new products, new manufacturing methods, and new<br />

processes. Our strength lies not only in producing best-in-class<br />

products, but in forging mutually beneficial relationships with<br />

our customers. We continually strive to maximize efficiency<br />

and drive down LCOE and BOS costs. The result is consistently<br />

superior value for our customers.<br />

Rovigo, Italy’s 70-megawatt PV plant is one of the largest single-site PV solar plants installation by SunEdison in Europe.<br />

<strong>MEMC</strong> <strong>Solar</strong> <strong>Modules</strong> From silicon to electron


<strong>MEMC</strong> Advantage<br />

Decades of experience have made <strong>MEMC</strong> a recognized authority on silicon technology and<br />

manufacturing processes. We continuously leverage this experience to deliver best-in-class<br />

solar modules. We regularly develop new technology and manufacturing techniques to maximize<br />

efficiency, minimize loss, and extend the lifetime of our solar products. The result is optimal<br />

performance, extended product life, and maximum value for our customers. Together, <strong>MEMC</strong> and<br />

our partners are taking dramatic steps to reduce LCOE for solar technology.<br />

High Efficiency<br />

<strong>MEMC</strong> solar modules are designed and manufactured to help ensure optimal efficiency and to further<br />

minimize LCOE. They utilize proven components such as tempered glass and best-in-class cells to deliver<br />

maximum power at a competitive price.<br />

Rigorous Quality Control<br />

To help ensure a long product life and maximize customers’ return on investment, <strong>MEMC</strong> solar modules are<br />

subjected to stringent quality control criteria. They face stringent in-line inspections as well as above-average<br />

industry standard sampling with acceptable quality level (AQL) Level II – 0.4. Independent engineering audits<br />

provide an additional level of manufacturing and design quality.<br />

Reliable and Robust Design<br />

Our solar modules are based on a best-of-breed design. Engineered to accommodate harsh environmental<br />

conditions, they feature anodized non-corroding aluminum frames and tempered glass that can withstand<br />

loads up to 5400 Pa. The result is peace of mind, extended product life, and maximum value.<br />

Standards Compliant<br />

Meeting industry and government standards is often an essential step in deploying solar technology.<br />

<strong>MEMC</strong> modules are designed to comply with rigorous international industry standards. Our modules are:<br />

• Tested to conform to UL1730 by CSA<br />

• IEC61215 certified by TUV-SUD to ensure long-term operation in a variety of climates<br />

• IEC61730 certified by TUV-SUD to ensure electrical safety<br />

• Manufactured according to ISO9001 and ISO14001, utilizing the stringent TS16949 specification<br />

From silicon to electron<br />

<strong>MEMC</strong> <strong>Solar</strong> <strong>Modules</strong><br />

6


7<br />

<strong>MEMC</strong> <strong>Solar</strong> Materials Division<br />

To take a leading position in the solar photovoltaic (PV) market, we<br />

are building on our silicon and manufacturing expertise, developed<br />

through decades of experience and innovation in the semiconductor<br />

materials market.<br />

Vertically integrated production to lower LCOE and BOS costs<br />

Granular polysilicon Chunk polysilicon<br />

Mono ingot<br />

<strong>Solar</strong> cell<br />

<strong>MEMC</strong> <strong>Solar</strong> <strong>Modules</strong> From silicon to electron


Building on Industry-Leading Manufacturing<br />

Our high-quality solar modules are driven by <strong>MEMC</strong>’s commitment to innovation and manufacturing<br />

excellence. At the heart of our solar products is our industry-leading manufacturing strategy,<br />

combined with strategic partnerships and pioneering R&D initiatives. We leverage our unique<br />

manufacturing expertise together with decades of industry leadership to deliver high-efficiency<br />

solar wafers, cells, and modules that minimize LCOE. Our rich combination of experience,<br />

innovation, and partnerships makes <strong>MEMC</strong> manufacturing processes flexible and scalable, while<br />

enabling us to control costs and deliver quality solar materials at a low cost per watt.<br />

Groundbreaking Polysilicon Processes<br />

Polysilicon is the raw material at the heart of solar components, and demands exceptional quality,<br />

consistency, and purity. To meet these requirements, <strong>MEMC</strong> produces its own electronic-grade polysilicon<br />

using a fully-integrated front-end manufacturing strategy with strict quality control across each step of the<br />

process. The result is a consistent supply of exceptionally pure polysilicon that can be blend-tailored to meet<br />

specific customer requirements — delivering the highest value and driving to grid parity.<br />

Advanced Wafer Manufacturing<br />

Using a unique, proprietary CCz crystal process, <strong>MEMC</strong> manufactures exceptionally high-quality ingots for<br />

conversion into silicon wafers. Solaicx CCz solar wafers maximize efficiency through improved electrical<br />

performance. Using Solaicx mono-crystalline wafers enables solar cell manufacturers to create higher<br />

efficiency cells at competitive costs — ultimately reducing the LCOE for the end-user. Our advanced<br />

manufacturing processes help ensure quality and consistency from wafer to wafer for superior solar<br />

solutions.<br />

Advanced <strong>Solar</strong> Cell Development<br />

<strong>MEMC</strong> has established strategic partnerships with industry leaders worldwide to develop and manufacture<br />

solar cells. Our relentless efforts to innovate at every step of the value chain — from manufacturing highquality<br />

ingots, to proprietary Solaicx mono-crystalline wafers, to developing leading-edge cells — drives<br />

our cost-effective, high-efficiency solar cell manufacturing solution. The <strong>MEMC</strong> proprietary cell platform<br />

combines the unique materials properties of our Solaicx mono wafers with leading cell technologies in the<br />

industry, which in turn enhances efficiency and reduces the project BOS cost per watt.<br />

From silicon to electron<br />

<strong>MEMC</strong> <strong>Solar</strong> <strong>Modules</strong><br />

8


9<br />

<strong>Solar</strong> <strong>Modules</strong><br />

Module<br />

Product Number<br />

Pmax<br />

Range (W)<br />

Efficiency<br />

Range (%)<br />

Number of<br />

Cells<br />

Cell Type Dimensions (mm)<br />

<strong>MEMC</strong>-M235AMA 235 14.3 60 Mono-crystalline 1,658x990x50<br />

<strong>MEMC</strong>-M240AMA 240 14.6 60 Mono-crystalline 1,658x990x50<br />

<strong>MEMC</strong>-M245AMA 245 14.9 60 Mono-crystalline 1,658x990x50<br />

<strong>MEMC</strong>-P265ACA 265 13.9 72 Multi-crystalline 1,976x990x50<br />

<strong>MEMC</strong>-P265AMA 265 13.9 72 Multi-crystalline 1,976x990x50<br />

<strong>MEMC</strong>-P270ACA 270 13.9 72 Multi-crystalline 1,976x990x50<br />

<strong>MEMC</strong>-P270AMA 270 13.9 72 Multi-crystalline 1,976x990x50<br />

<strong>MEMC</strong>-P275ACA 275 14.2 72 Multi-crystalline 1,976x990x50<br />

<strong>MEMC</strong>-P275AMA 275 14.2 72 Multi-crystalline 1,976x990x50<br />

<strong>MEMC</strong>-P280ACA 280 14.3 72 Multi-crystalline 1,976x990x50<br />

<strong>MEMC</strong>-P280AMA 280 14.3 72 Multi-crystalline 1,976x990x50<br />

<strong>MEMC</strong>-P285ACA 285 14.6 72 Multi-crystalline 1,976x990x50<br />

<strong>MEMC</strong>-P285AMA 285 14.6 72 Multi-crystalline 1,976x990x50<br />

<strong>MEMC</strong> <strong>Solar</strong> <strong>Modules</strong> From silicon to electron


© 2011 <strong>MEMC</strong> Electronic Materials, Inc. All rights reserved. <strong>MEMC</strong>, SunEdison, the <strong>MEMC</strong> logo, the SunEdison Logo and the Joint<br />

<strong>MEMC</strong> SunEdison logo are registered trademarks or trademarks of <strong>MEMC</strong> Electronic Materials, Inc. and/or its affiliates in the United<br />

States and certain other countries. All other trademarks mentioned in this document are the property of their respective owners. The<br />

use of the word “partner” does not imply a partnership relationship between <strong>MEMC</strong> Electronic Materials, Inc. and any other company.<br />

From silicon to electron<br />

<strong>MEMC</strong> <strong>Solar</strong> Materials<br />

are certified by:<br />

<strong>MEMC</strong> <strong>Solar</strong> <strong>Modules</strong><br />

10


Global Locations<br />

North America<br />

Canada<br />

Puerto Rico<br />

United States<br />

South America<br />

Brazil<br />

Europe<br />

Germany<br />

Greece<br />

Italy<br />

Spain<br />

Asia<br />

China<br />

Dubai<br />

India<br />

Japan<br />

Korea<br />

<strong>MEMC</strong> • 501 Pearl Drive • St. Peters, MO 63376 • (636) 474-5000 • www.memc.com<br />

SunEdison • 600 Clipper Drive • Belmont, CA 94002 • (650) 453-5600 • www.sunedison.com<br />

Malaysia<br />

Singapore<br />

Taiwan<br />

Thailand

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