SEPTEMBER 2009 - Association of Marina Industries

SEPTEMBER 2009 - Association of Marina Industries SEPTEMBER 2009 - Association of Marina Industries

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Clean Marina & Environmental News Boats and Biodiesel Alternative Fuels for Marine Diesel Engines Source: YachtPals.com When last year’s fuel crunch hit, suddenly it wasn’t just the patchouli-soaked and Birkenstock-shod who were looking at other ways to fuel a vehicle. As the gas and diesel costs shot up at the pumps, and even more at the fuel docks, a lot of mainstream mass-consumers began to think that this alternative fuel thing might not be such a bad idea. Suddenly, that bearded guy with the sandals started to attract quite a lot of new disciples and converts. No, I’m not talking about Jesus. I’m talking about the guy who converted his diesel car, or tractor, or boat, to burn something other than petroleum. To begin at the beginning, the internal combustion compression-ignited engine was designed by Rudolf Diesel in the 1890’s. He was sort of an “alternative” guy himself, and part of his motivation was to figure out a way that small business craftsmen could compete with big industry and their huge, inefficient steam engine powered production lines. He set about making a number of different designs for power sources - even a solar-powered one - but what came to be known as the Diesel engine was his crowning achievement, and has really not changed that much in the past century. Rudolph Diesel was a genius, no question there. Diesel designed his first engine to run on lots of different fuels, and at the 1900 World’s Fair, he used peanut oil - not diesel fuel, which didn’t yet exist. What we call diesel fuel is made from crude oil, aka petroleum (“petrodiesel” is the new term we’re supposed to adopt), and it was made to work with diesel engines, not the other way around. It’s produced by basically boiling petroleum, and catching what gets boiled off - distilling. After oil companies have taken the most valuable parts of the distillate, the gasoline and kerosene, next comes what are called fuel oils, which include diesel grades 1-4. What’s left is called residuals - diesel grades 5 and 6, or “bunker fuel” (what big ships burn). This explanation has been greatly simplified (you may Google fractional column distillation and crackers, lubricating oils, etc.), but you get the picture: Diesel fuel is literally what’s at the bottom of the barrel. 12 The point is, unlike gasoline engines, which are very picky with what they can burn, diesel engines will burn almost anything, and petrodiesel fuel is just used because it’s the cheapest thing available... Or, at least it was. But when oil prices shoot up, this petrodiesel fuel becomes ridiculously expensive, and alternative fuels become a lot more attractive. When petrodiesel fuel cost $2.50 a gallon in the US, and biodiesel cost $3.50, there wasn’t a lot of interest outside the granola crowd. But, when petrodiesel hit $4.50, you could hear rednecks say: “Hey buddy, let me buy you a vegan burrito and let’s talk about that crappy old VW diesel of yours with all them funny stickers.” What are Biofuels Basically: Petro-fuels are made from things that died a long time ago, while bio-fuels are made from things that died recently. Most biofuels are derived from vegetables, but can be made from animals, so you really can “put a tiger in your tank,” or drive home from the plastic surgeon in a car fueled by the fat you had liposucked out, but that’s not really politically correct (and it probably won’t smell great either). Vegetable oil is what’s most often used in the production of biofuel, and in biodiesel it’s processed to remove the thickening glycerin and some other stuff that may be damaging to an engine. Notice I say “may be damaging” Remember that in 1900, ol’ Rudy Diesel was using peanut oil, not some government-approved “fuel”. A lot of people are running diesels on straight vegetable oil (SVO) right now, today, with no problems. In fact, when the US fuel prices were so very high recently, many people were going to warehouse stores and buying bulk veggie oil for about a third less than diesel fuel cost at the pumps, and just dumping it in their tanks. Others are using straight waste vegetable oil (WVO - from restaurants mostly) to get around. Some say that there are some really good reasons not to do this in your $10-, $20-, or $40-thousand-plus marine diesels, though others say that’s an industry-promoted fallacy. Case in point: Wärtsilä, a manufacturer of ship propulsion systems and big generating plants, decided to test some weird stuff in one of their “small” (around 2,000 hp) engines last spring. They not only tried vegetable (jatropha) oil, but fish and chicken oil as well. And the results were Clean Marina & Environmental News Continued on Page 12

Clean Marina & Environmental News Continued from Page 11 that the engine just kept chugging away with no ill effects. Of course, they could have afforded the loss if things went horribly wrong in this experiment, and commercial engines are designed to be more tolerant of low quality fuels, but it still makes you wonder. The Vegetable Oils Take the used oil from a deep fat fryer (Waste Vegetable Oil - WVO), filter out all the little bits of food, separate any water, and you’ve got free fuel. The biggest problem with running WVO or SVO (new, unused oil) is the viscosity (thickness) of the fluid. Big ships burn bunker fuel, which is like tar, and to do this they have to heat it to the point that it can be pumped. Same thing goes with vegetable oils, though they have to be heated much less. Some people in warmer climates, in fact, don’t heat their oil at all. They just dump it in, maybe mix in a little regular petrodiesel, and VROOOM! There are some old Mercedes diesel cars out there that have been running on used fryer oil for 40,000+ miles with no conversion at all (just don’t try to start them during a cold snap). For reliability, however, most Engineer-types agree that you should add heat. There are two small-scale ways to do this. The first is called a “single-tank” system, and the second is called a “doubletank” system. As you might expect from the names, these have to do with the number of fuel tanks used. In the single tank system, the oil is usually heated by electricity and/or mixed with thinning agents like regular petrodiesel, biodiesel, kerosene or turpentine. Since many veg. oils will gel (think: yogurt) at lower temperatures, different mixes and different amounts of heating elements are required in different situations. Ideally, the oil is heated in the tank, along the fuel lines, at the filters, and in the injection lines. With this done properly, you turn on the heaters for a minute or two, start the engine, and that’s it. Your engine will run just like it does normally, except it will smell like french fries, and the fuel will be cheap-to-free. A two-tank system has plain old petrodiesel or biodiesel (see below) in one tank, and the veggie oil in the other. The engine’s own heat is transferred to the tank, fuel lines, etc. by tapping into the cooling system and using a heat exchanger - just like is used in most marine water-heaters. With the two tank systems, you start running on diesel, then when everything is nice and warm you switch over to oil. When you’re ready to shut down, you go back to diesel, so that the engine will be starting on diesel the next time. While this is more complex, it doesn’t require the extra energy of the electric heaters, and you always have the option of going to straight diesel if something fails to heat up. Marina Management Professionals Third Party – Turn Key Marina Management Full Service, All Accounting, Insurance Pool Design & Development – Construction Management Our Client List Includes: Financial Institutions, Corporate Ownership, Family & Individual Ownership Marinas International Management Division 727-822-9173 Kirby@marinasintl.com 11226 Indian Trail Dallas, TX 75229 1110 3rd St. South St. Petersburg, FL 33701 13 Biodiesel Biodiesel is a processed product made specifically for use in petrodiesel applications. The purpose for biodiesel is twofold. 1) It sets a standard of quality and viscosity (thickness) that is similar to petrodiesel. The idea being that you can just switch with no ill effects (though it requires some precautions), and 2) it allows for a business model that some say is tailor-made for the existing oil industry, and for applying road and energy taxes (aka: Big Business and Big Brother), which angers a lot of people, and particularly raises the hackles of certain environmentalists and conspiracy theorists. Biodiesel burns cleaner than petrodiesel, and since the vegetables used to produce it process CO2 during photosynthesis, the CO2 produced in burning the stuff is negated. Thus, no net greenhouse gas production. In the real world, you’re still burning hydrocarbons, and producing nasty soot and such. You are also using all the energy required to grow, process and transport the stuff before you put it in your tank. Plus it requires either new farm land to be cleared, or existing farm land to be used for non-food crops. It’s not the perfect fuel, it’s an ALTERNATIVE fuel. Clean Marina & Environmental News Continued on Page 14

Clean <strong>Marina</strong> &<br />

Environmental News<br />

Boats and Biodiesel Alternative Fuels for<br />

Marine Diesel Engines<br />

Source: YachtPals.com<br />

When last year’s fuel crunch hit, suddenly it wasn’t just the<br />

patchouli-soaked and Birkenstock-shod who were looking<br />

at other ways to fuel a vehicle. As the gas and diesel costs<br />

shot up at the pumps, and even more at the fuel docks, a<br />

lot <strong>of</strong> mainstream mass-consumers began to think that this<br />

alternative fuel thing might not be such a bad idea. Suddenly,<br />

that bearded guy with the sandals started to attract<br />

quite a lot <strong>of</strong> new disciples and converts. No, I’m not talking<br />

about Jesus. I’m talking about the guy who converted<br />

his diesel car, or tractor, or boat, to burn something other<br />

than petroleum.<br />

To begin at the beginning, the internal combustion compression-ignited<br />

engine was designed by Rudolf Diesel in<br />

the 1890’s. He was sort <strong>of</strong> an “alternative” guy himself, and<br />

part <strong>of</strong> his motivation was to figure out a way that small business<br />

craftsmen could compete with big industry and their<br />

huge, inefficient steam engine powered production lines. He<br />

set about making a number <strong>of</strong> different designs for power<br />

sources - even a solar-powered one - but what came to be<br />

known as the Diesel engine was his crowning achievement,<br />

and has really not changed that much in the past century.<br />

Rudolph Diesel was a genius, no question there.<br />

Diesel designed his first engine to run on lots <strong>of</strong> different<br />

fuels, and at the 1900 World’s Fair, he used peanut oil - not<br />

diesel fuel, which didn’t yet exist. What we call diesel fuel<br />

is made from crude oil, aka petroleum (“petrodiesel” is<br />

the new term we’re supposed to adopt), and it was made<br />

to work with diesel engines, not the other way around.<br />

It’s produced by basically boiling petroleum, and catching<br />

what gets boiled <strong>of</strong>f - distilling. After oil companies have<br />

taken the most valuable parts <strong>of</strong> the distillate, the gasoline<br />

and kerosene, next comes what are called fuel oils, which<br />

include diesel grades 1-4. What’s left is called residuals<br />

- diesel grades 5 and 6, or “bunker fuel” (what big ships<br />

burn). This explanation has been greatly simplified (you<br />

may Google fractional column distillation and crackers,<br />

lubricating oils, etc.), but you get the picture: Diesel fuel is<br />

literally what’s at the bottom <strong>of</strong> the barrel.<br />

12<br />

The point is, unlike gasoline engines, which are very picky<br />

with what they can burn, diesel engines will burn almost<br />

anything, and petrodiesel fuel is just used because it’s the<br />

cheapest thing available... Or, at least it was. But when oil<br />

prices shoot up, this petrodiesel fuel becomes ridiculously<br />

expensive, and alternative fuels become a lot more attractive.<br />

When petrodiesel fuel cost $2.50 a gallon in the US,<br />

and biodiesel cost $3.50, there wasn’t a lot <strong>of</strong> interest outside<br />

the granola crowd. But, when petrodiesel hit $4.50,<br />

you could hear rednecks say: “Hey buddy, let me buy you a<br />

vegan burrito and let’s talk about that crappy old VW diesel<br />

<strong>of</strong> yours with all them funny stickers.”<br />

What are Bi<strong>of</strong>uels<br />

Basically: Petro-fuels are made from things that died a long<br />

time ago, while bio-fuels are made from things that died<br />

recently. Most bi<strong>of</strong>uels are derived from vegetables, but<br />

can be made from animals, so you really can “put a tiger<br />

in your tank,” or drive home from the plastic surgeon in a<br />

car fueled by the fat you had liposucked out, but that’s not<br />

really politically correct (and it probably won’t smell great<br />

either). Vegetable oil is what’s most <strong>of</strong>ten used in the production<br />

<strong>of</strong> bi<strong>of</strong>uel, and in biodiesel it’s processed to remove<br />

the thickening glycerin and some other stuff that may be<br />

damaging to an engine.<br />

Notice I say “may be damaging” Remember that in 1900,<br />

ol’ Rudy Diesel was using peanut oil, not some government-approved<br />

“fuel”. A lot <strong>of</strong> people are running diesels<br />

on straight vegetable oil (SVO) right now, today, with no<br />

problems. In fact, when the US fuel prices were so very<br />

high recently, many people were going to warehouse stores<br />

and buying bulk veggie oil for about a third less than diesel<br />

fuel cost at the pumps, and just dumping it in their tanks.<br />

Others are using straight waste vegetable oil (WVO - from<br />

restaurants mostly) to get around. Some say that there are<br />

some really good reasons not to do this in your $10-, $20-,<br />

or $40-thousand-plus marine diesels, though others say<br />

that’s an industry-promoted fallacy.<br />

Case in point: Wärtsilä, a manufacturer <strong>of</strong> ship propulsion<br />

systems and big generating plants, decided to test some<br />

weird stuff in one <strong>of</strong> their “small” (around 2,000 hp) engines<br />

last spring. They not only tried vegetable (jatropha)<br />

oil, but fish and chicken oil as well. And the results were<br />

Clean <strong>Marina</strong> & Environmental News Continued on Page 12

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