Handbook of Energy Storage for Transmission or ... - W2agz.com
Handbook of Energy Storage for Transmission or ... - W2agz.com Handbook of Energy Storage for Transmission or ... - W2agz.com
EPRI Proprietary Licensed Material Figure 1-8 shows a one-line diagram and dimensioned layout for NGK’s recently introduced standard 5-module PS product line. As illustrated, modules are arranged in exterior enclosures in stacks of 5 corresponding to a rated power of 300 kW ac , 2150 kWh ac per unit. System Configuration VCB & Xformer Protection Relay Battery PCS 50kW Module PCS PCS Enclosure NAS Battery Standard 5 module NAS battery train for PS applications 4660 (183.5) 2700 (106.3) 50kW Module 50kW Module 50kW Module 50kW Module 2300 (90.6) Conv C L DCCB 1250 (49.2) AC IN/OUT 2700 (106.3) Battery Enclosure 5 modules /unit Front Elevation Side Elevation Rear Elevation Figure 1-8. NGK’s Standard 5 NAS PS Module Unit (Dimensions, mm (in)) A goal of NAS battery development is to require minimal onsite maintenance. NAS system operation in Japan is unattended and fully automatic. NGK’s recommended maintenance program consists of continuous remote monitoring and detailed inspections conducted at 3-year intervals, which include: • Inspecting for unusual vibrations, noise or odors • Inspecting for abnormal conditions of connecting cables and the exterior enclosure • Inspecting insulation resistance • Retorquing terminal connections • Collecting and analyzing battery resistance and OCV data • Confirming the accuracy of DC voltage, DC current, and temperature sensors • Adjusting module enclosure vacuum to control standby heat loss (every 1000 cycles) Waste disposal and materials recycling is required in Japan and most other developed countries. NGK estimates that 98% of NAS materials can be recycled. Only sodium requires recycling as a hazardous material. 1-7
EPRI Proprietary Licensed Material 2 THE STATUS OF SODIUM SULFUR BATTERIES 2.1 Development & Demonstrations Table 2-1 lists 19 NAS battery demonstration and early commercial projects through August 2002 rated at 500kW or more for cumulative capacity in excess of 28MW and 197MWh, including two, 6MW, 48MWH installations at TEPCO substations. Thirty projects smaller than 500kW are also in progress and add another 3.5MW and 25MWh of NAS-based capacity. Table 2-1. In-Progress NAS Battery Systems Rated at 500kW or More No. Customer Site kW/kWh Purpose Start of Operation 1 TEPCO Kawasaki Test Site 500/4000 Load Level Jun-95 2 TEPCO Unit 1 Tsunashima Substation 6000/48000 Load Level Mar-97 TEPCO Unit 2 (Unit 2 relocated, see "5") Jul-97 TEPCO Unit 3 Jan-98 3 NGK Head Office 500/4000 Load Level Jun-98 4 TEPCO Unit 1 Ohito Substation 6000/48000 Load Level Mar-99 TEPCO Unit 2 (Unit 2 relocated, see "18") Jun-99 TEPCO Unit 3 Oct-99 5 TEPCO/TOKO Saitama 2000/16000 Reloc "2", LL Jun-99 6 Chubu EPCO Odaka Substation 1000/8000 Load Level Mar-00 7 TEPCO Tsunashima Substation (New Unit 2) 2000/14400 Load Level Nov-00 8 TEPCO Shinagawa Substation 2000/14400 Load Level Mar-01 9 TEPCO/Asahi Brewery Kanagawa Plant 1000/7200 LL+UPS Oct-01 10* Metro City of Tokyo Kasai Sewerage 1200/7200 LL+UPS Oct-01 11 TEPCO/Takaoka Oyama Plant 600/1440 LL+UPS Oct-01 12 TEPCO/Takaoka Oyama Plant 800/5760 Load Level Feb-02 13 TEPCO/Fuji Xerox Ebina Plant 1000/7200 Load Level Feb-02 14 TEPCO/Pacifico Media Center 2000/14400 LL+UPS Apr-02 15 TEPCO Chichibu Substation 1000/7200 Load Level Jun-02 16* TEPCO/Fujitsu Akiruno Technology Ctr 3000/7200 LL+UPS (PQ=3) Jun-02 17* TEPCO/Tokyo Dome Tokyo Dome Renovation 1000/7200 LL+EPS Jul-02 18* TEPCO/Ito Yokado Maebashi Shopping Ctr 1000/7200 Reloc "4", LL Jul-02 19 AEP Gahanna, OH, USA 500/720 LL+UPS (PQ=5) Aug-02 * Early commercial projects The pre-commercial development and demonstration program sponsored by TEPCO was conducted in recognition of the empirical nature of ceramics technology. The cost, performance and reliability of NAS cells require that beta alumina solid electrolyte with high strength, low ionic resistivity and excellent stability is economically mass-produced. Proof that these requirements had been met required prototypic manufacturing facilities, full-scale demonstrations and the accumulation of sufficient data to justify launching commercialization. The first demonstration of NAS technology in the US is a multi-functional unit using two NAS PQ Modules for combined power quality and peak shaving. The demonstration is an EPRI 2-1
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EPRI Proprietary Licensed Material<br />
2<br />
THE STATUS OF SODIUM SULFUR BATTERIES<br />
2.1 Development & Demonstrations<br />
Table 2-1 lists 19 NAS battery demonstration and early <strong>com</strong>mercial projects through August<br />
2002 rated at 500kW <strong>or</strong> m<strong>or</strong>e <strong>f<strong>or</strong></strong> cumulative capacity in excess <strong>of</strong> 28MW and 197MWh,<br />
including two, 6MW, 48MWH installations at TEPCO substations. Thirty projects smaller than<br />
500kW are also in progress and add another 3.5MW and 25MWh <strong>of</strong> NAS-based capacity.<br />
Table 2-1. In-Progress NAS Battery Systems Rated at 500kW <strong>or</strong> M<strong>or</strong>e<br />
No. Customer Site kW/kWh Purpose<br />
Start <strong>of</strong><br />
Operation<br />
1 TEPCO Kawasaki Test Site 500/4000 Load Level Jun-95<br />
2 TEPCO Unit 1 Tsunashima Substation 6000/48000 Load Level Mar-97<br />
TEPCO Unit 2 (Unit 2 relocated, see "5") Jul-97<br />
TEPCO Unit 3 Jan-98<br />
3 NGK Head Office 500/4000 Load Level Jun-98<br />
4 TEPCO Unit 1 Ohito Substation 6000/48000 Load Level Mar-99<br />
TEPCO Unit 2 (Unit 2 relocated, see "18") Jun-99<br />
TEPCO Unit 3 Oct-99<br />
5 TEPCO/TOKO Saitama 2000/16000 Reloc "2", LL Jun-99<br />
6 Chubu EPCO Odaka Substation 1000/8000 Load Level Mar-00<br />
7 TEPCO<br />
Tsunashima Substation<br />
(New Unit 2)<br />
2000/14400 Load Level Nov-00<br />
8 TEPCO Shinagawa Substation 2000/14400 Load Level Mar-01<br />
9 TEPCO/Asahi Brewery Kanagawa Plant 1000/7200 LL+UPS Oct-01<br />
10* Metro City <strong>of</strong> Tokyo Kasai Sewerage 1200/7200 LL+UPS Oct-01<br />
11 TEPCO/Takaoka Oyama Plant 600/1440 LL+UPS Oct-01<br />
12 TEPCO/Takaoka Oyama Plant 800/5760 Load Level Feb-02<br />
13 TEPCO/Fuji Xerox Ebina Plant 1000/7200 Load Level Feb-02<br />
14 TEPCO/Pacifico Media Center 2000/14400 LL+UPS Apr-02<br />
15 TEPCO Chichibu Substation 1000/7200 Load Level Jun-02<br />
16* TEPCO/Fujitsu Akiruno Technology Ctr 3000/7200 LL+UPS (PQ=3) Jun-02<br />
17* TEPCO/Tokyo Dome Tokyo Dome Renovation 1000/7200 LL+EPS Jul-02<br />
18* TEPCO/Ito Yokado Maebashi Shopping Ctr 1000/7200 Reloc "4", LL Jul-02<br />
19 AEP Gahanna, OH, USA 500/720 LL+UPS (PQ=5) Aug-02<br />
* Early <strong>com</strong>mercial projects<br />
The pre-<strong>com</strong>mercial development and demonstration program spons<strong>or</strong>ed by TEPCO was<br />
conducted in recognition <strong>of</strong> the empirical nature <strong>of</strong> ceramics technology. The cost, per<strong>f<strong>or</strong></strong>mance<br />
and reliability <strong>of</strong> NAS cells require that beta alumina solid electrolyte with high strength, low<br />
ionic resistivity and excellent stability is economically mass-produced. Pro<strong>of</strong> that these<br />
requirements had been met required prototypic manufacturing facilities, full-scale<br />
demonstrations and the accumulation <strong>of</strong> sufficient data to justify launching <strong>com</strong>mercialization.<br />
The first demonstration <strong>of</strong> NAS technology in the US is a multi-functional unit using two NAS<br />
PQ Modules <strong>f<strong>or</strong></strong> <strong>com</strong>bined power quality and peak shaving. The demonstration is an EPRI<br />
2-1