Handbook of Energy Storage for Transmission or ... - W2agz.com

Handbook of Energy Storage for Transmission or ... - W2agz.com Handbook of Energy Storage for Transmission or ... - W2agz.com

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EPRI Proprietary Licensed Material After all of the free sulfur phase is consumed, the Na 2 S 5 is progressively converted into singlephase sodium polysulfides with progressively higher sulfur content (Na 2 S 5-x .). Cells undergo exothermic and ohmic heating during discharge. During charge, these chemical reactions are reversed. Half-cell and overall-cell reactions are as follow: Negative electrode: Positive electrode: 2 Ch arg e xS Disch arg e NA ⎯⎯ ⎯⎯ →←⎯⎯⎯ 2NA + + − Disch arg e −2 + 2e ⎯⎯ ⎯⎯ →←⎯⎯⎯ S Ch arg e x 2e − Overall cell: 2 ⎯ Disch arg e NA + xS ⎯⎯ ⎯⎯ →←⎯ ⎯ Na Ch arg e 2 S x (x = 5 to 3), E ocv = 2.076 to 1.78 V Although the actual electrical characteristics of sodium-sulfur cells are design dependent, voltage behavior follows that predicted by thermodynamics. A typical cell response is shown in Figure 1-1. This figure is a plot of equilibrium potential (or open circuit voltage (OCV)) during charge and discharge as a function of depth of discharge. The OCV is a Voltage /V 2.3 2.2 2.1 2.0 1.9 1.8 1.7 Discharge Voltage Charge Voltage Open Circuit Voltage (OCV) 0 100 200 300 400 500 600 700 Depth of Discharge /Ah Figure 1-1. NAS Cell Voltage Characteristics constant 2.076V over 60 to 75% of discharge while a two-phase mixture of sulfur and Na 2 S 5 is present. The voltage then linearly decreases while discharged within the single-phase Na 2 S x regime to the selected end-of-discharge, usually about 1.8 V. Greater depths of discharge cause the formation of Na 2 S x species with progressively higher internal resistance and greater corrosivity (Ref. 1-3 and 1-4). 1.2.2 NAS Cell Design The NAS cell design developed by NGK is illustrated in Figure 1-2. The negative sodium electrode in the center is surrounded by the beta alumina solid electrolyte tube, which in turn is surrounded by the positive sulfur electrode. In a charged state, liquid elemental sodium fills the central reservoir. As the cell is discharged, the liquid sodium is channeled through a narrow annulus between the inner surface of the beta alumina solid electrolyte and the safety tube. The safety tube is a design feature to control the amount of sodium and sulfur that can potentially combine in the unlikely event that the beta alumina tube fails. The volume of potential reactants is limited to that contained in the narrow annulus between the electrolyte tube and the safety tube, preventing the generation of sufficient heat to rupture the cell. Figure 1-2. NAS Cell 1-2

EPRI Proprietary Licensed Material 1.2.3 NAS Battery Module Design NGK has developed the NAS T5 cell for use in their commercial battery modules which are designated the NAS PS (for peak shaving) Module and the NAS PQ (for power quality) Module. The properties of the NAS T5 cell and the PS and PQ Modules are provided in Table 1-1. While both the PS and PQ Modules use the same T5 cell, the PS Module is designed for long duration discharge with modest voltage drop, and the PQ Module for pulse power delivery with voltage as low as 0.9 V pc . The most notable design differences are in cell arrangements and electrical protection. PS Modules use 384 cells in arrays of 8 cells in series to yield module voltages of 64 or 128, while all 320 cells within a PQ Module are series connected for 640V. 1 The PS Module arrangement allows fuses to be incorporated within each 8- Table 1-1.. NAS Cell and Module Properties Parameter NAS T5 Cell NAS PS Module NAS PQ Module Nominal Voltage, V dc 2 64 or 128 640 Operating Temperature [290 to 360C] Cell Arrangement ("s" series; "p" parallel) Electrical Protection Rated PS Capacity (Notes 1, 2) cell string. Electrical protection for the deeper voltage drops and higher currents encountered in PQ Module applications are addressed via an external DC breaker and a fuse at the terminals of each module. A NAS Battery Module consists of the cell arrangements described above within a thermally insulated enclosure equipped with electric heaters to maintain a minimum operating temperature of about 290C, depending on the application. Cells are closely spaced and connected in series and parallel. A vacuum is drawn on the gap between the inner and outer walls of the enclosure to manage heat loss. This design feature enables the heat transfer characteristics of the PQ Modules to be adjusted to the needs of the application. As indicated in Table 1-1, units used in standby applications reject heat at about 2.2 kW under design basis conditions, while units for combined PQ and PS functions lose about 3.4 kW during standby. Figure 1.3 is a photograph of Single NA (8sx6p)x8s or (8sx12p)x4s Internal fuse within each 8s string 320s DC breaker and external fuse 628 Ah 430 kWh ac 360 kWh ac Rated PS Power (Notes 1, 3) NA 50 kW ac Max Power for Interval Noted (Note 1, 4) NA 60 kW ac for 3hr 250 kW ac for 30sec Pulse Factor (Note 5) NA 1.2 5 Projected Calendar & Cycle Life 15 years; 2500, 100% DOD cycles Avg DC Efficiency, % 90 85 Standby Heat Loss, kW NA 3.4 2.2 (PQ) 3.4 (PQ+PS) Dimensions, mm (in) 515Lx91 2,270Wx1,740Dx720H (20.3Lx3.6 ) (89.4Wx68.5Dx28.4H) Weight, kg (lb) 5.5 (12.1) 3500 (7920) Notes: 1. AC rating based on 95% inverter efficiency 2. Design basis Rated PS Capacity based on 1.82Vpc OCV at end of discharge and end-of-life 3. Design basis Rated PS Power for reference peak shaving profile yielding 100% DOD 4. Maximum power for short duration discharges (typically yield less than 100% DOD) 5. Pulse Factor: Ratio of maximum power to rated power for stated duration. (Values above are the maximum achievable with operating temperature and electrical protection designs for the battery module.) 1 A 320-cell variant of the PS Module is also available. Rated PS Capacity is the same as for the PQ Module, while Rated PS Power and voltage options are the same as the PS Module (64 and 128 V) described above. 1-3

EPRI Proprietary Licensed Material<br />

After all <strong>of</strong> the free sulfur phase is consumed, the Na 2<br />

S 5<br />

is progressively converted into singlephase<br />

sodium polysulfides with progressively higher sulfur content (Na 2<br />

S 5-x<br />

.). Cells undergo<br />

exothermic and ohmic heating during discharge. During charge, these chemical reactions are<br />

reversed. Half-cell and overall-cell reactions are as follow:<br />

Negative electrode:<br />

Positive electrode:<br />

2<br />

Ch arg e<br />

xS<br />

Disch arg e<br />

NA ⎯⎯<br />

⎯⎯ →←⎯⎯⎯<br />

2NA<br />

+ +<br />

− Disch arg e<br />

−2<br />

+ 2e<br />

⎯⎯ ⎯⎯ →←⎯⎯⎯<br />

S<br />

Ch arg e x<br />

2e<br />

−<br />

Overall cell:<br />

2 ⎯<br />

Disch arg e<br />

NA + xS ⎯⎯ ⎯⎯ →←⎯ ⎯ Na<br />

Ch arg e 2<br />

S<br />

x<br />

(x = 5 to 3), E ocv<br />

= 2.076 to 1.78 V<br />

Although the actual electrical<br />

characteristics <strong>of</strong> sodium-sulfur cells are<br />

design dependent, voltage behavi<strong>or</strong><br />

follows that predicted by<br />

thermodynamics. A typical cell<br />

response is shown in Figure 1-1. This<br />

figure is a plot <strong>of</strong> equilibrium potential<br />

(<strong>or</strong> open circuit voltage (OCV)) during<br />

charge and discharge as a function <strong>of</strong><br />

depth <strong>of</strong> discharge. The OCV is a<br />

Voltage /V<br />

2.3<br />

2.2<br />

2.1<br />

2.0<br />

1.9<br />

1.8<br />

1.7<br />

Discharge Voltage<br />

Charge Voltage<br />

Open Circuit Voltage (OCV)<br />

0 100 200 300 400 500 600 700<br />

Depth <strong>of</strong> Discharge /Ah<br />

Figure 1-1. NAS Cell Voltage Characteristics<br />

constant 2.076V over 60 to 75% <strong>of</strong> discharge while a two-phase mixture <strong>of</strong> sulfur and Na 2<br />

S 5<br />

is<br />

present. The voltage then linearly decreases while discharged within the single-phase Na 2<br />

S x<br />

regime to the selected end-<strong>of</strong>-discharge, usually about 1.8 V. Greater depths <strong>of</strong> discharge cause<br />

the <strong>f<strong>or</strong></strong>mation <strong>of</strong> Na 2<br />

S x<br />

species with progressively higher internal resistance and greater<br />

c<strong>or</strong>rosivity (Ref. 1-3 and 1-4).<br />

1.2.2 NAS Cell Design<br />

The NAS cell design developed by NGK is illustrated in Figure 1-2.<br />

The negative sodium electrode in the center is surrounded by the beta<br />

alumina solid electrolyte tube, which in turn is surrounded by the<br />

positive sulfur electrode. In a charged state, liquid elemental sodium<br />

fills the central reservoir. As the cell is discharged, the liquid sodium<br />

is channeled through a narrow annulus between the inner surface <strong>of</strong> the<br />

beta alumina solid electrolyte and the safety tube. The safety tube is a<br />

design feature to control the amount <strong>of</strong> sodium and sulfur that can<br />

potentially <strong>com</strong>bine in the unlikely event that the beta alumina tube<br />

fails. The volume <strong>of</strong> potential reactants is limited to that contained in<br />

the narrow annulus between the electrolyte tube and the safety tube,<br />

preventing the generation <strong>of</strong> sufficient heat to rupture the cell.<br />

Figure 1-2. NAS Cell<br />

1-2

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