Handbook of Energy Storage for Transmission or ... - W2agz.com

Handbook of Energy Storage for Transmission or ... - W2agz.com Handbook of Energy Storage for Transmission or ... - W2agz.com

28.01.2015 Views

EPRI Proprietary Licensed Material A type IV electrochemical capacitor is currently not available in a commercial product, however there are active research programs directed toward development of such devices. These devices use an asymmetric design with an organic electrolyte. This combination provides the opportunity for the faradaic-pseudocapacitive charge storage with the higher operating voltage afforded by the organic electrolyte. For example, the design could mate an electrostatic electrode with a faradaic pseudocapacitive electrode that operates by intercalation, similar to one electrode in a lithium ion battery. Or, there could be charge storage in an electrochromic polymer such as a polythiophene. There are many faradaic electrode materials that can be used with the double layer electrode, again using a large capacity ratio as previously described to obtain high cycle life. Double-Layer Technology Comparisons Table 2 compares some general properties of each type capacitor. Type IV products are not described because of their present early state of development. As listed, type I products have low to moderate energy density, type II products have moderate to high energy density, and type III products have high to very high energy density. Power performance can be very high for type I products because of the use of high-conductivity aqueous electrolytes. Type II products can be high in power, and type III products, depending on optimization, can be low to high. Cycle life can be high for all types of capacitors. Self-discharge rates for type I and II designs are generally low because they use balancing resistors. These resistors are included to help maintain voltage uniformity in series-strings of cells. The self-discharge rate of the type III capacitor is very low, usually less than a commercial lead-acid battery. Temperature performance is excellent for type I and type III designs because of the low freezing points of the sulfuric acid or potassium hydroxide solutions used for the electrolyte. The low temperature performance of type II capacitors depends intimately on the exact solvent used in the electrolyte and cell design details. Performance can be good to excellent. Packaging of the different type products varies considerably. Two of the commercial type I capacitor products use bipolar construction, which involves sealing a stack of cells using a potting material around the stack perimeter. The stack is then placed within an epoxy or metal package. Type II products invariably are well sealed, often using a hermetic design that involves welded metal packaging with glass-to-metal seals. Because this package is completely sealed, it usually contains a rupture valve that is designed to burst at a specified overpressure condition. This is used to prevent the cell from exploding due to internal gas generation during abuse situations. The use of a rupture valve in the hermetic packages should be mandatory for safe operation of these devices. The type III product is a single cell design with a plastic package similar to that of an aircraft nickel cadmium battery. The cell is not hermetically sealed, but has a resealable safety valve to permit gas release during severe over-voltage conditions. Voltage balance for a series string of capacitor cells can involve active or passive systems. A passive system is generally a parallel string of resistors attached to the capacitor string at each cell. The active systems include cell voltage monitoring and in some cases forces individual cells to charge or discharge and bring voltage uniformity to the string. Type III electrochemical capacitors have natural voltage balancing when connected in a series string. This is due to several reasons, one being that the device can Electrochemical Capacitors 12

EPRI Proprietary Licensed Material operate on an oxygen cycle just like sealed lead-acid or NiCd batteries. A second reason is that the leakage current of this design has a well defined, fixed electrolyte decomposition potential. So, it is very difficult to over-voltage a type III cell. Cell operating voltage for a type I device is generally < 1 V. For type II devices, it presently is 2.3 to 2.7 V and is expected to increase to perhaps 3.0 V after further developments. Type III devices presently are comprised of a nickel oxyhydroxide positive electrode mated with an activated carbon negative electrode. This system operates at between 1.4 V and 1.6 V per cell, depending on the optimization of the device. Type IV designs have voltages reported to exceed 4 V for some material systems. Asymmetric capacitor designs have led to higher energy densities and symmetric designs usually have higher peak power. Today’s types I and II electrochemical capacitors are in the 1 to 7 Wh/kg range. Commercial capacitors of the type III design are available with energy densities of 10 Wh/kg. Energy densities as high as 19 Wh/kg are reported in patent examples covering this technology. In comparison, lead-acid batteries have an energy density in the range of 25 to 45 Wh/kg depending on design. Electrochemical Capacitor Construction The carbon electrodes used in both symmetric and asymmetric electrochemical capacitors consist of a high-surface-area activated carbon having area on the order of 1000 m 2 /g or more in particulate or cloth form. The carbon electrode is in contact with a current collector. A material that prevents physical contact (shorts), but allows ion conduction, separate the electrodes. One design for type II products utilizes particulate carbon in a spiral-wound configuration. Such construction can be performed on a high-speed winding machine, which introduces minimal labor content. While this construction lends itself to a right-cylinder product, it can also form rectangular packaging. This form factor is more desirable in some applications. Type III electrochemical capacitor cells are constructed in a similar fashion to the type II product. The first commercial products used a nickel-oxyhydroxide positive electrode with an activated carbon cloth negative electrode. The electrolyte of an electrochemical capacitor is an important constituent. Properties most desired include high conductivity and high voltage stability. Little can be done to change the conductivity and voltage characteristics of aqueous-based electrolytes used in type I or type III products, but major improvements should be possible for type II products. Higher-conductivity electrolyte yields increased power performance, and high voltage stability allows stable operation at high voltage. These properties are important for energy and power since each measure scales as the square of the voltage. Organic electrolytes allow operation above two volts, the exact upper limit depending on the solvent and salt, their levels of purity, the desired operating temperature, and component design life. The electrolyte in a type II capacitor is one of its more expensive constituents. It must have low concentrations of water at the time of manufacture and over the life of the product. This adds manufacturing costs in addition to material costs. Type II electrolytes are generally comprised of an ammonium salt with a solvent such as propylene carbonate, dimethyl-carbonate, or acetonitrile. At the present time, acetonitrile is the most popular Electrochemical Capacitors 13

EPRI Proprietary Licensed Material<br />

A type IV electrochemical capacit<strong>or</strong> is currently not available in a <strong>com</strong>mercial product,<br />

however there are active research programs directed toward development <strong>of</strong> such devices.<br />

These devices use an asymmetric design with an <strong>or</strong>ganic electrolyte. This <strong>com</strong>bination<br />

provides the opp<strong>or</strong>tunity <strong>f<strong>or</strong></strong> the faradaic-pseudocapacitive charge st<strong>or</strong>age with the higher<br />

operating voltage af<strong>f<strong>or</strong></strong>ded by the <strong>or</strong>ganic electrolyte. F<strong>or</strong> example, the design could<br />

mate an electrostatic electrode with a faradaic pseudocapacitive electrode that operates by<br />

intercalation, similar to one electrode in a lithium ion battery. Or, there could be charge<br />

st<strong>or</strong>age in an electrochromic polymer such as a polythiophene. There are many faradaic<br />

electrode materials that can be used with the double layer electrode, again using a large<br />

capacity ratio as previously described to obtain high cycle life.<br />

Double-Layer Technology Comparisons<br />

Table 2 <strong>com</strong>pares some general properties <strong>of</strong> each type capacit<strong>or</strong>. Type IV products are<br />

not described because <strong>of</strong> their present early state <strong>of</strong> development. As listed, type I<br />

products have low to moderate energy density, type II products have moderate to high<br />

energy density, and type III products have high to very high energy density. Power<br />

per<strong>f<strong>or</strong></strong>mance can be very high <strong>f<strong>or</strong></strong> type I products because <strong>of</strong> the use <strong>of</strong> high-conductivity<br />

aqueous electrolytes. Type II products can be high in power, and type III products,<br />

depending on optimization, can be low to high.<br />

Cycle life can be high <strong>f<strong>or</strong></strong> all types <strong>of</strong> capacit<strong>or</strong>s. Self-discharge rates <strong>f<strong>or</strong></strong> type I and II<br />

designs are generally low because they use balancing resist<strong>or</strong>s. These resist<strong>or</strong>s are<br />

included to help maintain voltage uni<strong>f<strong>or</strong></strong>mity in series-strings <strong>of</strong> cells. The self-discharge<br />

rate <strong>of</strong> the type III capacit<strong>or</strong> is very low, usually less than a <strong>com</strong>mercial lead-acid battery.<br />

Temperature per<strong>f<strong>or</strong></strong>mance is excellent <strong>f<strong>or</strong></strong> type I and type III designs because <strong>of</strong> the low<br />

freezing points <strong>of</strong> the sulfuric acid <strong>or</strong> potassium hydroxide solutions used <strong>f<strong>or</strong></strong> the<br />

electrolyte. The low temperature per<strong>f<strong>or</strong></strong>mance <strong>of</strong> type II capacit<strong>or</strong>s depends intimately on<br />

the exact solvent used in the electrolyte and cell design details. Per<strong>f<strong>or</strong></strong>mance can be good<br />

to excellent.<br />

Packaging <strong>of</strong> the different type products varies considerably. Two <strong>of</strong> the <strong>com</strong>mercial<br />

type I capacit<strong>or</strong> products use bipolar construction, which involves sealing a stack <strong>of</strong> cells<br />

using a potting material around the stack perimeter. The stack is then placed within an<br />

epoxy <strong>or</strong> metal package. Type II products invariably are well sealed, <strong>of</strong>ten using a<br />

hermetic design that involves welded metal packaging with glass-to-metal seals. Because<br />

this package is <strong>com</strong>pletely sealed, it usually contains a rupture valve that is designed to<br />

burst at a specified overpressure condition. This is used to prevent the cell from<br />

exploding due to internal gas generation during abuse situations. The use <strong>of</strong> a rupture<br />

valve in the hermetic packages should be mandat<strong>or</strong>y <strong>f<strong>or</strong></strong> safe operation <strong>of</strong> these devices.<br />

The type III product is a single cell design with a plastic package similar to that <strong>of</strong> an<br />

aircraft nickel cadmium battery. The cell is not hermetically sealed, but has a resealable<br />

safety valve to permit gas release during severe over-voltage conditions.<br />

Voltage balance <strong>f<strong>or</strong></strong> a series string <strong>of</strong> capacit<strong>or</strong> cells can involve active <strong>or</strong> passive<br />

systems. A passive system is generally a parallel string <strong>of</strong> resist<strong>or</strong>s attached to the<br />

capacit<strong>or</strong> string at each cell. The active systems include cell voltage monit<strong>or</strong>ing and in<br />

some cases <strong>f<strong>or</strong></strong>ces individual cells to charge <strong>or</strong> discharge and bring voltage uni<strong>f<strong>or</strong></strong>mity to<br />

the string. Type III electrochemical capacit<strong>or</strong>s have natural voltage balancing when<br />

connected in a series string. This is due to several reasons, one being that the device can<br />

Electrochemical Capacit<strong>or</strong>s 12

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