Annual Report,2009 - Directorate General of Mines Safety

Annual Report,2009 - Directorate General of Mines Safety Annual Report,2009 - Directorate General of Mines Safety

28.01.2015 Views

DGMS Annual Report, 2009 The Roof Bolts and its components or parts shall be subjected to Accelerated Weathering Test in mine water condition for 20 days. No deterioration should occur on the Assembly. (b) Accelerated Weathering Test shall also be conducted in acidic water condition for 20 days during which no deterioration should occur on the Assembly. (c) Corrosion Resistance Test :- The Roof Bolt Assembly shall also be subjected to Field Exposure and Corrosion Resistivity Test per IS-555: 1970 to test the resistance to corrosion of the steel of the roof bolt and its parts. The Roof Bolt should pass the required test. 6.0 SAMPLING & TESTING In order to check the composition and required parameters during manufacture, it shall be required that the random sampling shall be collected at least 1 sample containing adequate number/quantity of roof bolts and its accessories for every 10,000 pieces of the product in a batch and shall be subjected to required set of tests as prescribed in the previous paragraphs above and the data shall be kept recorded in a bound paged book kept for the purpose which shall be signed by the persons carrying out the test and shall be countersigned by the quality control officer posted at the manufacturing unit (s). 6.1 The user shall carry out Physical examination tests as far as possible but shall conduct Tensile Test of the Assembly for every batch of Roof Bolts & its Accessories received at their end before use and keep the records in a bound paged book kept for the purpose. In case the Roof Bolts or any of its accessories fail to pass the required tests at the user end, that lot of the manufacture shall not be used and intimation thereof shall be sent to this Directorate and also to the manufacture. Manufactures and the Users including the Test Houses, who are engaged for testing of such material, are therefore requested to ensure the above mentioned Standard and Parameters before supplying and using at the mine. No. DGMS (Tech)/Circular No./ 11 Dhanbad, Dated – 20 th October, 2009 To, Owner/Agent/Manager of all opencast Mines. Sub:- Provisions of Rear Vision System in Equipments Several accidents have occurred in opencast mines while reversing of equipment especially in dumpers/tippers. The manufactures provide only audio visual alarm and rear view mirrors in the equipments. Although the Audio Alarm gives warning to the 180

DGMS Annual Report, 2009 work persons, the drivers/operators does not have a clear view of the rear side of equipment. It is a practice in mines that the operator takes the assistance of a spotter while reversing. The spotters are exposed to danger of being crushed by equipment. The audio visual alarm warning at times may not provide sufficient time for the spotter and others to escape from the site and incidents/accidents takes place. To avoid above kind of situations, it is strongly recommended that REAR VISION SYSTEM may be installed in the equipment especially in dumper/tippers. The system shall be provided with a monitor which can be installed inside the cabin of the operator and an automatic switch on the reverse gear actuates ultra low light camera with sufficient number of infra-red LEDS installed at rear of the vehicle which provide picture in nearly pitch dark and poor weather conditions and a clear and sharp picture is displayed on the monitor. The camera shall be housed in a fully water proof case which is shock and vibration resistance and suitable for high pressure washing. The two components shall be connected by a suitable detachable cable with water proof joints. It may be noted that the above provisions is in addition to audio visual alarm and rear view mirrors which is already provided with the equipments/ It is recommended that in the interest of safety, necessary action shall be taken to provide Rear Vision System in equipments so as to eliminate the chances of accidents while reversing. No. DGMS (Tech)/Circular No./ 13 Dhanbad, Dated – 17.11. 2009 To, Owner/Agent/Manager of Underground Coal Mines. Sub:- Telemonitoring System and their features for use in Underground Coal Mines. Telemonitoring System for continuous monitoring of inflammable/toxic gases, air velocity, etc., are not new to the underground coal mines of the country. Such systems have been in use in some of the highly mechanized underground coal mines with history of high gassiness and proneness to spontaneous heating. This scenario is however slowly changing and more and more such systems are now being introduced in all such mines as an effective means to detecting inflammable/noxious gases and spontaneous heating in nascent stages, thereby enabling suitable mitigating measures to ward of likely disasters. However, recent inspections of a large number of such installations by the officers of this Directorate revealed the dismal state of affairs as regards their installation and maintenance. Invariably, the system were found to be either faulty of non-working, thereby defeating the very purpose of their installation in difficult working situations. It was also revealed that there was no reliable mechanism to ensure the health of such installed systems on a long-term basis. The gravity of the situation was intense because of the working of such faulty system. In mines with a potential to give 181

DGMS <strong>Annual</strong> <strong>Report</strong>, <strong>2009</strong><br />

work persons, the drivers/operators does not have a clear view <strong>of</strong> the rear side <strong>of</strong><br />

equipment. It is a practice in mines that the operator takes the assistance <strong>of</strong> a spotter<br />

while reversing. The spotters are exposed to danger <strong>of</strong> being crushed by equipment.<br />

The audio visual alarm warning at times may not provide sufficient time for the<br />

spotter and others to escape from the site and incidents/accidents takes place.<br />

To avoid above kind <strong>of</strong> situations, it is strongly recommended that REAR VISION<br />

SYSTEM may be installed in the equipment especially in dumper/tippers. The system<br />

shall be provided with a monitor which can be installed inside the cabin <strong>of</strong> the<br />

operator and an automatic switch on the reverse gear actuates ultra low light camera<br />

with sufficient number <strong>of</strong> infra-red LEDS installed at rear <strong>of</strong> the vehicle which<br />

provide picture in nearly pitch dark and poor weather conditions and a clear and sharp<br />

picture is displayed on the monitor. The camera shall be housed in a fully water pro<strong>of</strong><br />

case which is shock and vibration resistance and suitable for high pressure washing.<br />

The two components shall be connected by a suitable detachable cable with water<br />

pro<strong>of</strong> joints.<br />

It may be noted that the above provisions is in addition to audio visual alarm and rear<br />

view mirrors which is already provided with the equipments/<br />

It is recommended that in the interest <strong>of</strong> safety, necessary action shall be taken to<br />

provide Rear Vision System in equipments so as to eliminate the chances <strong>of</strong> accidents<br />

while reversing.<br />

No. DGMS (Tech)/Circular No./ 13 Dhanbad, Dated – 17.11. <strong>2009</strong><br />

To,<br />

Owner/Agent/Manager <strong>of</strong> Underground Coal <strong>Mines</strong>.<br />

Sub:- Telemonitoring System and their features for use in Underground Coal<br />

<strong>Mines</strong>.<br />

Telemonitoring System for continuous monitoring <strong>of</strong> inflammable/toxic gases, air<br />

velocity, etc., are not new to the underground coal mines <strong>of</strong> the country. Such systems<br />

have been in use in some <strong>of</strong> the highly mechanized underground coal mines with<br />

history <strong>of</strong> high gassiness and proneness to spontaneous heating. This scenario is<br />

however slowly changing and more and more such systems are now being introduced<br />

in all such mines as an effective means to detecting inflammable/noxious gases and<br />

spontaneous heating in nascent stages, thereby enabling suitable mitigating measures<br />

to ward <strong>of</strong> likely disasters.<br />

However, recent inspections <strong>of</strong> a large number <strong>of</strong> such installations by the <strong>of</strong>ficers <strong>of</strong><br />

this <strong>Directorate</strong> revealed the dismal state <strong>of</strong> affairs as regards their installation and<br />

maintenance. Invariably, the system were found to be either faulty <strong>of</strong> non-working,<br />

thereby defeating the very purpose <strong>of</strong> their installation in difficult working situations.<br />

It was also revealed that there was no reliable mechanism to ensure the health <strong>of</strong> such<br />

installed systems on a long-term basis. The gravity <strong>of</strong> the situation was intense<br />

because <strong>of</strong> the working <strong>of</strong> such faulty system. In mines with a potential to give<br />

181

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