Annual Report,2009 - Directorate General of Mines Safety
Annual Report,2009 - Directorate General of Mines Safety Annual Report,2009 - Directorate General of Mines Safety
DGMS Annual Report, 2009 (Minimum) or to be specified by the user. 2.3 Facilities Required for Quality Control at Manufacturing Unit Sr. No. Name of Equipment Quantity (Nos.) Capacity 1. Viscometer One 10,00,000 cps. 2. Gel Time Measuring One - Apparatus 3. Humidifier One Humidity 90% Temp. 5 to 50 0 C 4. Anchorage Testing Machine One 50 Tonnes 5. Universal Testing Machine One 50 Tonnes 6. pH meter One 0-14 7. Stop Watch Two - 8. Hot Air Oven One Ambient to 250 0 C 9. Magnetic Stirrer One 100 0 C 10. Bunsen Burner One - 11. Moulds Different sizes - 12. Glassware As per requirement - 13. Chemicals As per requirement - 3.0 SAMPLING & TESTING In order to check the composition and required parameters during manufacture, it shall be required that the random sampling shall be collected at least 1 sample containing adequate number/quantity of resin capsules for every 10,000 pieces of resin capsule in a batch and shall be subjected to the required set of tests as prescribed at para-2.0 above and the data shall be kept recorded in a bound paged book kept for the purpose which shall be signed by the persons out the test and shall be countersigned by the quality control officer posted at the manufacturing unit (s). 3.1 The user shall carry out Physical examination tests as far as possible but shall conduct Short Encapsulation Pull Test (SEPT) for every batch of Resin capsules and keep the records in a bound paged book kept for the purpose. In case the resin capsules fail to pass the required tests at the user end, that lot of the manufacture shall not be used and intimation thereof shall be sent to this Directorate and also to the manufacture. Manufactures and the Users including the Test Houses, who are engaged for testing such material, are therefore requested to ensure the above mentioned Standard and Parameters before supplying and using at the mine. 176
DGMS Annual Report, 2009 No. DGMS (Tech)/Circular No./ 11 Dhanbad, Dated – 17 th July 2009 To, The Owner/Agent/Manager of All Mines & The Manufactures. Sub:- Standards Composition and Properties of Roof Bolts to be used in Mines. Roof Bolts are now widely being used in coal mines as well as non-coal mines to provide support in the mine workings. The steel used for the roof bolts are normally from thermo mechanically treated (TMT) rebar manufactured by various steel manufacturing companies. During the testing of some of the samples of roof bolts manufactured by some companies, it has been found that the roof bolt itself had failed and broken at 8 to 10 Tonnes Tensile Load against the requirement of at least 16 Tonnes. In some cases, the failure was brittle and sudden which indicate that the quality of steel from which the roof bolts are made, is not of the required strength and properties. The Nuts, Threads and bearing plates had also failed at very low loads. If such types of roof bolts are used in the mines, it will not provide the desired resistance and support in the strata and would lead to premature fall of roof and sides leading to accidents and fatalities. In view of the above, the matter was discussed in detail in this Directorate and it was decided to evolve a minimum standard that is required for the roof bolt and its accessories to comply with, so that the desired support resistance is provided by the roof bolts in the mine workings. A meeting was convened with the Scientists from Central Institute of Mining and Fuel Research (CIMFR), and the Officers of DGMS. The issues related to Standard and Parameters that is required for the roof bolts were discussed in detail and the following Standard and Parameters have been fixed as the minimum requirements for the Roof Bolts and its accessories to be used in Mines after getting approval from this Directorate:- 1.0 Physical Properties :- Roof Bolts (a) Shape & Size :- The Roof bolt shall be of MS Steel or TMT Rebar having circular cross-section with ribs on circumferential region. The Roof bolt shall be as per the drawing and dimensions given by the manufacturer :- (b) Length :- Length of the Roof Bolt shall not be more the designed length ± 5mm. (c) Diameter :- Diameter of the Roof Bolt shall not be more than the designed diameter ± 0.05 mm. 177
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DGMS <strong>Annual</strong> <strong>Report</strong>, <strong>2009</strong><br />
(Minimum) or to<br />
be specified by<br />
the user.<br />
2.3 Facilities Required for Quality Control at Manufacturing Unit<br />
Sr. No. Name <strong>of</strong> Equipment Quantity (Nos.) Capacity<br />
1. Viscometer One 10,00,000 cps.<br />
2. Gel Time Measuring One -<br />
Apparatus<br />
3. Humidifier One Humidity 90%<br />
Temp. 5 to 50 0 C<br />
4. Anchorage Testing Machine One 50 Tonnes<br />
5. Universal Testing Machine One 50 Tonnes<br />
6. pH meter One 0-14<br />
7. Stop Watch Two -<br />
8. Hot Air Oven One Ambient to 250 0 C<br />
9. Magnetic Stirrer One 100 0 C<br />
10. Bunsen Burner One -<br />
11. Moulds Different sizes -<br />
12. Glassware As per requirement -<br />
13. Chemicals As per requirement -<br />
3.0 SAMPLING & TESTING<br />
In order to check the composition and required parameters during manufacture, it shall<br />
be required that the random sampling shall be collected at least 1 sample containing<br />
adequate number/quantity <strong>of</strong> resin capsules for every 10,000 pieces <strong>of</strong> resin capsule in<br />
a batch and shall be subjected to the required set <strong>of</strong> tests as prescribed at para-2.0<br />
above and the data shall be kept recorded in a bound paged book kept for the purpose<br />
which shall be signed by the persons out the test and shall be countersigned by the<br />
quality control <strong>of</strong>ficer posted at the manufacturing unit (s).<br />
3.1 The user shall carry out Physical examination tests as far as possible but shall<br />
conduct Short Encapsulation Pull Test (SEPT) for every batch <strong>of</strong> Resin capsules and<br />
keep the records in a bound paged book kept for the purpose.<br />
In case the resin capsules fail to pass the required tests at the user end, that lot <strong>of</strong> the<br />
manufacture shall not be used and intimation there<strong>of</strong> shall be sent to this <strong>Directorate</strong><br />
and also to the manufacture.<br />
Manufactures and the Users including the Test Houses, who are engaged for testing<br />
such material, are therefore requested to ensure the above mentioned Standard and<br />
Parameters before supplying and using at the mine.<br />
176