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Annual Report,2009 - Directorate General of Mines Safety

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DGMS <strong>Annual</strong> <strong>Report</strong>, <strong>2009</strong><br />

also cement grout provides less resistance than the resin grout because resin has<br />

higher strengths than the cement grout.<br />

It is, therefore necessary to have a minimum standard required for resin grout to<br />

provide desired result and fulfill the objectives to provide support in the mines.<br />

The matter was discussed in this <strong>Directorate</strong> with the scientists from Central Institute<br />

<strong>of</strong> Mining and Fuel Research (CIMFR), Manufactures and the Users. The following<br />

Standard and Parameters have been fixed as the minimum requirements for the Resin<br />

Capsules to be used in <strong>Mines</strong> after getting approval from this <strong>Directorate</strong>.<br />

2.0 STANDARD PARAMETERS & CHEMICAL COMPOSITION<br />

(a) Physical Condition :-<br />

Physical Condition <strong>of</strong> the resin capsule is an essential property for quality evaluation.<br />

The product performance depends upon the condition <strong>of</strong> the cartridges and their<br />

packaging shape & size and stiffness. The resin capsule shall have following<br />

properties:<br />

Sl.<br />

No.<br />

Parameters<br />

1 Physical Condition<br />

Crimping – Proper Crimping at ends to prevent<br />

leakage<br />

Hardening <strong>of</strong> the product – No hardening<br />

Shape & Size – To be in shape and specified size<br />

2. Straightness : The cartridges should be straight enough and<br />

not loose and too flexible to be difficult to push inside the<br />

hole<br />

Acceptable<br />

Limits<br />

Pass<br />

Pass<br />

Pass<br />

Pass<br />

3 Fragileness Test <strong>of</strong> the double chamber Poly-tube Pass<br />

(b) Get Time and Setting Time :<br />

The performance and workability <strong>of</strong> the resin capsule depend on the gel time and<br />

setting time. Gel time plays an important role in getting Physico-mechanical,<br />

properties <strong>of</strong> the resin matrix. The Gel time is defined as the period during which a<br />

resin can be mixed with no appreciable change in viscosity, i.e, before it begins to turn<br />

from fluid to Gel. Similarly, setting time is the period, in addition to gel time that is<br />

required for the resin to turn from Gel to Solid and attain enough strength.<br />

1. Gel Time<br />

(In Seconds)<br />

Fast Set<br />

20±5<br />

Medium Set<br />

45±5<br />

Slow Set<br />

95±5<br />

2. Setting Time<br />

(In Seconds)<br />

Fast Set<br />

10±2<br />

Medium Set<br />

12±2<br />

Slow Set<br />

20±2<br />

173

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