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<strong>ESC</strong>O Equipment Supply Company<br />
OPERATOR’S MANUAL<br />
<strong>10858</strong><br />
20 TON HIGH PROFILE<br />
HYDRAULIC BOTTLE JACKS<br />
1<br />
15270 Flight Path Drive • Brooksville, FL 34604<br />
www.esco.net • sales@esco.net<br />
Phone (352) 754-1117 • Toll Free (800) 352-9852 US, Canada & Caribbean ONLY • Fax (352) 754-4508
<strong>ESC</strong>O Equipment Supply Company<br />
Specifications<br />
Lifting-capacity Lifting-height Max-height Min-height Gross-weight Net-weight Package size<br />
20 Ton 6.3” 17” 10.6” 31 lbs. 29 lbs 9.4” x 6.7” x 12.6”<br />
WARNING<br />
• This is a lifting device ONLY. Do NOT move or dolly the vehicle while on the jack.<br />
• Position this jack to ONLY lift on the areas of the vehicle as specified by the vehicle<br />
manufacturer.<br />
• After lifting the vehicle, ALWAYS support the load with appropriately rated vehicle<br />
support stands BEFORE working on the vehicle.<br />
• Do NOT overload this jack beyond its rated capacity. Overloading can cause damage<br />
to or failure of the jack.<br />
• This jack is designed ONLY for use on hard level surfaces capable of sustaining the<br />
load. Use on other than hard level surfaces can result in jack instability and possible<br />
loss of load.<br />
• Center load on jack saddle BEFORE lifting vehicle. Off-center loads and loads lifted<br />
when the jack is not level can cause loss of load or damage to the jack.<br />
• Read, study, understand and follow all warnings and operating instructions prior to<br />
use.<br />
• Failure to heed these warning may result in loss of load, damage to the jack and/or<br />
jack failure resulting in personal injury or property damage.<br />
• Do not go under or allow anyone under the vehicle until it has been supported with<br />
jack stands.<br />
• No alterations shall be made to the jack.<br />
Because of the potential hazards associated with the misuses of equipment of this type,<br />
no alterations shall be made to the product.<br />
Inspection<br />
The product shall be maintained in accordance with the product instructions. No<br />
alterations shall be made to this product.<br />
1. Before use, a visual inspection of the jack should be made for abnormal conditions<br />
such as cracked welds, bent, worn, loose or missing parts, or hydraulic leaks.<br />
2. The product shall be inspected immediately if the jack is believed to have been<br />
subject to an abnormal load or shock. It is recommended that the inspection is made<br />
by an authorized repair technician prior to use.<br />
15270 Flight Path Drive • Brooksville, FL 34604<br />
www.esco.net • sales@esco.net<br />
Phone (352) 754-1117 • Toll Free (800) 352-9852 US, Canada & Caribbean ONLY • Fax (352) 754-4508<br />
2
<strong>ESC</strong>O Equipment Supply Company<br />
Operation<br />
IMPORTANT: Sometimes during shipping and handling, air gets into the hydraulic<br />
system, causing poor lifting performance. Before initial operation, use the notched end of<br />
the provided handle to engage and open the release valve counterclockwise for no more<br />
than 1/2 full turn. With ram fully retracted, locate and remove the oil filler plug. Insert the<br />
handle into the handle sleeve, then pump 6 to 8 strokes. This will help release and<br />
pressurized air which may be trapped within the reservoir. Ensure the oil level is just<br />
below the oil filler plug hole. Reinstall the oil filler plug and close the release valve.<br />
The owner and/or operator is responsible for providing maintenance, maintaining all<br />
decals or warning labels and while in use, maintaining the unit in good working order. If<br />
the owner and/or operator is not fluent in English or French, the product warnings and<br />
instructions shall be read and discussed with the operator in the operator’s native<br />
language by the purchaser/owner or his designee. Make sure that the operator<br />
comprehends its contents. Safety information shall be emphasized and understood prior<br />
to usage. The jack shall be inspected per the instruction manual prior to use.<br />
It is the owner and /or operator’s responsibility to study all warnings, operating and<br />
maintenance instructions contained on the product label and instruction manual prior to<br />
operation of this unit. Retain these instructions for future reference.<br />
Raising vehicle:<br />
1. Make sure the jack and vehicle are on a hard level surface,<br />
2. Always set the vehicle parking brake and block the wheels.<br />
3. Consult the vehicle owner’s manual to ascertain the location of jack points and<br />
position the jack beneath the prescribed lift point.<br />
4. Close the release valve by turning it clockwise with the provided handle until it is<br />
firmly closed. DO NOT OVER TIGHTEN.<br />
5. Insert and secure handle into the handle sleeve. Pump handle until saddle contacts<br />
load.<br />
6. Raise load to the desired height, then immediately transfer the load to an<br />
appropriately rated support devices such as jack stands.<br />
7. Turn release valve SLOWLY counter clockwise to lower load onto jack stands.<br />
Lowering vehicle:<br />
1. Raise load enough to carefully remove jack stands.<br />
2. Insert handle onto release valve and slowly turn handle counterclockwise, but no<br />
more than 1/2 turn.<br />
3. If load fails to lower, carefully transfer the load to another lifting device and jack<br />
stands, then do the above two steps.<br />
3<br />
15270 Flight Path Drive • Brooksville, FL 34604<br />
www.esco.net • sales@esco.net<br />
Phone (352) 754-1117 • Toll Free (800) 352-9852 US, Canada & Caribbean ONLY • Fax (352) 754-4508
<strong>ESC</strong>O Equipment Supply Company<br />
4. After removing jack from under the load, push ram and handle sleeve down to reduce<br />
exposure to rust and contamination.<br />
5. Maintenance<br />
Monthly maintenance is recommended. Lubrication is important to jack as they support<br />
heavy loads. Any restriction due to dirt, rust, etc, can cause either slow movement or<br />
extremely rapid jerks, damaging the internal components. The following steps designed<br />
to keep the jack well lubricated.<br />
1. Lubricate the ram, linkages, saddle and pump mechanism with light oil.<br />
2. Visually inspect for cracked welds, bent, loose, missing parts or hydraulic leaks.<br />
3. If the jack is subjected to an abnormal load or shock, remove from service and have it<br />
examined by an authorized repair technician prior to use.<br />
4. Clean all surfaces and maintain all labels and warnings.<br />
5. Check and maintain the ram oil level. Check ram every 3 months for any sign of rust<br />
or corrosion. Clean as needed and wipe with an oil cloth.<br />
Always store the jack in a fully lowered position .This will help protect critical areas<br />
from excessive corrosion.<br />
Do not use brake or transmission fluids or regular motor oil as they can damage the seals.<br />
Always purchase and use products labeled hydraulic jack oil.<br />
Adding oil<br />
1. With saddle fully lowered and pump piston fully depressed, set jack in its upright,<br />
level position. Remove oil filler plug.<br />
2. Fill until oil is level with the filler plug hole, reinstall oil filler plug.<br />
Changing oil<br />
For best performance and longest life, replace the complete fluid supply at least once per<br />
year.<br />
1. With saddle fully lowered and pump piston fully depressed, remove the oil filler plug.<br />
2. Lay the jack on its side and drain the fluid into a suitable container.<br />
3. Fill with good quality jack oil. Reinstall oil filler plug.<br />
Lubrication<br />
Occasionally lubricate the handle socket pivot point, extension screw and release screw<br />
thread to prevent corrosion.<br />
15270 Flight Path Drive • Brooksville, FL 34604<br />
www.esco.net • sales@esco.net<br />
Phone (352) 754-1117 • Toll Free (800) 352-9852 US, Canada & Caribbean ONLY • Fax (352) 754-4508<br />
4
<strong>ESC</strong>O Equipment Supply Company<br />
Troubleshooting<br />
Problem Possible cause Solution<br />
Jack will not lift<br />
Jack will lift, but not maintain<br />
pressure<br />
Jack can not lower after<br />
unloading<br />
Poor lift performance<br />
Jack can not lift to full<br />
extension<br />
·Release valve not tightly closed<br />
·Overload condition<br />
·Release valve not tightly closed<br />
·Overload condition<br />
·Hydraulic unit malfunction<br />
·Reservior overfilled<br />
·Linkages binding<br />
·Low fluid level<br />
·Air trapped in system<br />
·Low fluid level<br />
·Ensure release valve tightly<br />
closed<br />
·Remedy overload condition<br />
·Ensure release valve tightly<br />
closed<br />
·Remedy overall condition<br />
·Contact service center<br />
·Drain fluid to proper level<br />
·Clean and lubricate moving<br />
parts<br />
·Ensure proper fluid level<br />
·With ram fully retracted,<br />
remove oil filler plug to let<br />
pressurized air escape, then<br />
reinstall oil filler plug<br />
·Ensure proper fluid level<br />
Factory Service<br />
Any hydraulic jack found to be damaged in any way is found to be worn or operates<br />
abnormally, believed to have been subjected to an abnormal load shall be removed from<br />
service until repaired . Owners and operators should be aware that repair of the<br />
equipment requires specialized knowledge and facilities. Only factory authorized parts,<br />
labels and decals shall be used on this equipment.<br />
Annual inspection of the jack is recommended and should be made by the manufacturers<br />
or suppliers authorized repair facility to ensure that the jack is in optimum condition.<br />
5<br />
15270 Flight Path Drive • Brooksville, FL 34604<br />
www.esco.net • sales@esco.net<br />
Phone (352) 754-1117 • Toll Free (800) 352-9852 US, Canada & Caribbean ONLY • Fax (352) 754-4508
<strong>ESC</strong>O Equipment Supply Company<br />
Parts List<br />
Part<br />
No.<br />
Description<br />
Q'ty<br />
Part<br />
No.<br />
Description<br />
Q'ty<br />
1 Body 1 23 force 1<br />
2 safety valve screw 1 30 o-ring* 1<br />
3 o-ring* 2 31 nylon gasket* 1<br />
4 safety valve spring 1 32 dustproof ring* 1<br />
5 ball seat 1 33 pump plunger 1<br />
6 steel ball 1 34 pin 1<br />
7 release rod 1 35 pin 3<br />
8 steel ball 1 36 rod join 1<br />
9 oil filler plug* 1 37 pin 1<br />
10 steel ball 1 38 handle socket 1<br />
11 washer 1 39 rear handle 1<br />
15 o-ring* 1 40 middle handle 1<br />
16 sealing washer* 1 41 front handle 1<br />
18 ram 1 42 steel ball 2<br />
19 bushing 2 43 spring 2<br />
20 o-ring* 1 44 copper washer* 2<br />
21 snap ring 1 45 screw 2<br />
22 snap ring 1<br />
6<br />
15270 Flight Path Drive • Brooksville, FL 34604<br />
www.esco.net • sales@esco.net<br />
Phone (352) 754-1117 • Toll Free (800) 352-9852 US, Canada & Caribbean ONLY • Fax (352) 754-4508