OSV Polymers News Bulletin
OSV Polymers News Bulletin
OSV Polymers News Bulletin
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Корпоративная газета ОСВ Технологии — 2013 2-й квартал — English_Layout 1 10.07.13 07:46 Page 1<br />
<strong>OSV</strong> <strong>Polymers</strong> <strong>News</strong> <strong>Bulletin</strong><br />
<strong>OSV</strong> H40 — Our first high-pressure foaming machine!..<br />
In the end of April 2013, <strong>OSV</strong> Technologiya engineers<br />
successfully completed their project for the visualization,<br />
manufacturing and launching of the first<br />
high-pressure machine of our own production.<br />
The machine is designed for work with a variety of<br />
foams and production of large-sized products by<br />
casting the material in open and closed moulds.<br />
<strong>OSV</strong> H40 has already been tested successfully by<br />
our engineers in various industrial processes - production<br />
of furniture components, interior doors,<br />
building sandwich panels, decorative thermal panels.<br />
Production output of the new machine is within 10<br />
to 40 kg per minute, the machine is equipped with<br />
160-liter tanks for components, hydro station and a<br />
mixing head made by DUT company (South Korea).<br />
During the production of the new line of high-pressure<br />
machines, <strong>OSV</strong> Technologiya engineers focused<br />
on qualitative completing and assembling of<br />
all units of the machine, as well as on absolutely new<br />
design of this line of <strong>OSV</strong> equipment.<br />
In October this year we will be glad to see our present<br />
and potential customers at our booth at K2013<br />
exhibition in Düsseldorf. At our booth we will present<br />
our new product - the high-pressure foaming machine<br />
<strong>OSV</strong> H40. Everyone will be able to see this<br />
machine in their own eyes and ask our specialists all<br />
necessary questions.<br />
All rights reserved © 2013 <strong>OSV</strong> Technologiya Issue No.3 Monday, 8 of July 2013 Tsurupinsk, Ukraine<br />
<strong>OSV</strong> M2000 machine for casting polyurethane parts for mining equipment —<br />
Successful project for our clients from Kazakhstan<br />
In the end of March <strong>OSV</strong> Technologiya engineers<br />
have successfully finished their work on the project<br />
for producing the specialized mixing and dosing machine<br />
<strong>OSV</strong> M2000 for processing the high-quality<br />
hot casting polyurethane elastomers (prepolymer +<br />
MOCA) for our clients from Kazakhstan.<br />
in the desired color.<br />
On our official channel on YouTube you may find a<br />
video, specially prepared to demonstrate this machine<br />
in operation.<br />
All works on design, production and adjustment of<br />
the machine were done at <strong>OSV</strong> Technologiya plant<br />
by our engineers. <strong>OSV</strong> M2000 is a two-component<br />
machine of the special design, additionally equipped<br />
with pigment dosing unit for coloring the products<br />
<strong>OSV</strong> Technologiya company takes part at international exhibitions<br />
BUILDEX 2013 (Moscow) and UMIDS 2013 (Krasnodar)<br />
In early April 2013 there finished their work two international<br />
exhibitions BUILDEX 2013 (Moscow)<br />
and UMIDS 2013 (Krasnodar).<br />
At the International construction and interior exhibition<br />
BUILDEX 2013, our company together with<br />
its partners from Germany the company Kleiberit<br />
have presented its new products and technologies<br />
using Kleiberit raw materials.<br />
<strong>OSV</strong> Technologiya has presented the new material<br />
for heat insulation and facade design - <strong>OSV</strong> decorative<br />
thermal panels, the equipment and technology<br />
for their production.<br />
At the 16th International exhibition of equipment,<br />
technologies and products of wood and furniture industry<br />
UMIDS 2013 <strong>OSV</strong> Technologiya at the booth<br />
of our partners from Kleiberit company presented<br />
<strong>OSV</strong> equipment and technologies for production of<br />
furniture decor, furniture facades and edging from<br />
polyurethane using Kleiberit raw materials.<br />
www.osv.com.ua
Корпоративная газета ОСВ Технологии — 2013 2-й квартал — English_Layout 1 10.07.13 07:46 Page 2<br />
Issue №3 <strong>OSV</strong> <strong>Polymers</strong> <strong>News</strong> <strong>Bulletin</strong><br />
Monday, 8 of July 2013<br />
<strong>OSV</strong> Technologiya company takes part at international exhibitions<br />
BUILDEX 2013 (Moscow) and UMIDS 2013 (Krasnodar)<br />
In addition, at this exhibition, <strong>OSV</strong> experts carried<br />
out a technical seminar on the use of production<br />
technologies for furniture decor elements, details,<br />
construction parts, furniture facades, furniture edging<br />
from polyurethane and Kleiberit products. The<br />
chief technologist of our company demonstrated various<br />
PU systems in operation using the compact machine<br />
<strong>OSV</strong> Mini AB.<br />
New <strong>OSV</strong> projects aroused great interest of the visitors<br />
of these two exhibitions. Everybody could find<br />
samples of new <strong>OSV</strong> products, as well as watch OSv<br />
technologies and equipment in operation, get technical<br />
and commercial information, discuss prospects<br />
for cooperation.<br />
We're thankful to all visitors and participants of these<br />
shows for their interest to our products, technologies<br />
and equipment. We'll be happy to meet evrybody<br />
again!..<br />
A full range of <strong>OSV</strong> decorative thermal panels represented<br />
in building supermarkets’ chain "33 square meters"<br />
On April 19, 2013 there started the oficial sale of<br />
<strong>OSV</strong> decorative thermal panels in the trade network<br />
of building supermarkets "33 square meters" in<br />
Kherson region.<br />
Due to the cooperation agreement, shops "33 square<br />
meters" will sell <strong>OSV</strong> decorative thermal panels in<br />
Kherson region. Now in these building supermarkets<br />
there will be set showcases with various samples<br />
of all models of <strong>OSV</strong> decorative thermal panels.<br />
Thus, everyone will be able to get acquainted with<br />
the range of <strong>OSV</strong> decorative thermal panels, get all<br />
necessary technical information about them and recommendations<br />
on their installation, as well as make<br />
the order and buy them.<br />
Compact mixing and dosing machine <strong>OSV</strong> Mini AB<br />
installed in Kleiberit showroom<br />
In early May <strong>OSV</strong> Technologiya specialists visited<br />
the laboratory of our partners in Germany, the company<br />
Kleiberit in Weingarten.<br />
During their visit, our colleagues installed the compact<br />
mixing and dosing machine <strong>OSV</strong> Mini AB at<br />
that plant and consulted Kleiberit specialists on its<br />
operation and maintenance.<br />
In the laboratory in Weingarten this machine will be<br />
used to work with a variety of polymeric materials,<br />
including new Kleiberit developments.<br />
<strong>OSV</strong> Mini AB is a compact, easy in use and maintainance<br />
machine in line of <strong>OSV</strong> machinery, designed<br />
for mass production of various products made<br />
of polyurethanes, silicones and epoxy resins with<br />
different viscosity. This machine provides the qualitative<br />
mixing of two-component polymers and guarantees<br />
the accuracy of dosing while pouring the<br />
mixture into the moulds.<br />
Now customers and partners of our company, who<br />
work in various countries abroad, will be able to<br />
watch at Kleiberit plant in Germany one of <strong>OSV</strong> machines<br />
in operation without visiting the laboratory<br />
of our company in Ukraine.<br />
Acrylic One — composite materials from the Netherlands<br />
for the sculpture, decor, architecture, modelling and scenography<br />
In this issue of <strong>OSV</strong> Polymer <strong>News</strong> <strong>Bulletin</strong> we<br />
present to your attention the new composite materials<br />
from the Netherlands - Acrylic One.<br />
of Acrylic One materials would take a lot of time and<br />
space, that is why in our article we show illustrations<br />
of the most interesting and popular projects.<br />
Acrylic One is a group of composite materials developed<br />
in the Netherlands on the basis of water-soluble<br />
acrylic resins and fines of natural minerals.<br />
Acrylic One is environmentally friendly, non-toxic<br />
and fire resistant material that is widely used in various<br />
industries as well as in contemporary art.<br />
In 2012 Acrylic One materials also became available<br />
for Ukrainian specialists, thanks to the direct supply<br />
from Acrylic One factory in the Netherlands.<br />
The detailed enumeration of all possible applications<br />
Above: Decor on the facade of administrative building<br />
www.osv.com.ua
Корпоративная газета ОСВ Технологии — 2013 2-й квартал — English_Layout 1 10.07.13 07:46 Page 3<br />
Issue №3 <strong>OSV</strong> <strong>Polymers</strong> <strong>News</strong> <strong>Bulletin</strong><br />
Monday, 8 of July 2013<br />
Acrylic One — composite materials from the Netherlands<br />
for the sculpture, decor, architecture, modelling and scenography<br />
The basis of this composite material is the acrylic<br />
liquid Acrylic One Liquid and mineral powder<br />
Acrylic One Powder. In addition, there are a number<br />
of supplements, that can change the properties of the<br />
mixture and the finished products - thixotropic agent<br />
Thixtropiemiddel A (gel), accelerator Acrylic One<br />
Accelerator, pigments, protective coating Acrylic<br />
One Sealer.<br />
Thanks to the specially developed formula of the<br />
mixture components, while applying the Acrylic<br />
One materials one can use different techniques -<br />
casting, smearing and even spraying.<br />
Advantages of Acrylic One<br />
• Contains no solvents<br />
• Low exotherm<br />
• No shrinkage<br />
• Environmentally safe<br />
• Fire-resistant material<br />
• Resistant to UV<br />
• Can be painted<br />
• Water resistant (covered with coating)<br />
• Good mechanical properties<br />
Technical characteristics<br />
Also this material has a fire safety certificate - G1<br />
and sanitary-epidemiological conclusion. This allows<br />
to use Acrylic One indoors without any restrictions.<br />
CRITERIA<br />
VALUE<br />
Colour white (*1)<br />
Density (wet)<br />
Density (dry)<br />
Lifetime<br />
Full polymerization<br />
Shelf life<br />
Hardness<br />
1.75 kg/dm3<br />
1.66 kg/dm3<br />
20 – 25 minutes<br />
1 hour<br />
1 year<br />
85° Shore D<br />
Expansion < 0.1 %<br />
Compressing strength<br />
Proportional limit<br />
Modulus of rupture<br />
for 30 MPa<br />
for 20 MPa<br />
for 60 MPa<br />
Training and technical support<br />
<strong>OSV</strong> Technologiya company offers to all its customers<br />
to receive trainings for making of products<br />
from Acrylic One on the territory of its enterprise.<br />
Trainings are conducted at <strong>OSV</strong> plant by highly<br />
qualified, experienced professionals, who repeatedly<br />
practiced their skills in EU countries.<br />
The training program usually includes the following<br />
steps:<br />
• Preparation of master models<br />
• Making the casting mould<br />
• Manufacturing of products<br />
<strong>OSV</strong> Technologiya — Let's get acquainted!..<br />
Another novelty of this issue - series of articles<br />
about our company staff, whose work moves <strong>OSV</strong><br />
Technologiya company forward.<br />
Senior engineer of the company — Sergey Pozhidaev<br />
is the old resident of our company and highly<br />
qualified top specialist. The construction of all <strong>OSV</strong><br />
machines is first of all the result of his work. In addition,<br />
Sergey Pozhidaev oversees the after-sales<br />
customer service. By the way, the first two <strong>OSV</strong> machines,<br />
produced in 2006, were not only constructed<br />
and produced by Sergey Pozhidaev, but also he participated<br />
himself in the delivery of this equipment to<br />
the customers. Fortunately, now he has the opportunity<br />
to avoid the logistics and dedicate all his time<br />
to machines and mechanisms.<br />
Nikita Mazlov — sales manager, who leads the<br />
project of decorative thermal panels and pays to this<br />
product the largest part of his working time. Nikita<br />
has recently been working with us, but in such a<br />
short period of time he has managed not only to get<br />
used to our team, but also to realize his own new<br />
ideas for <strong>OSV</strong> Technologiya, appearing to be quite<br />
effective for us and our customers.<br />
Finance and accounting are under the responsibility<br />
of Elena Borshch - our chief accountant. Elena<br />
has recently been working with us, but we get on<br />
very well with her as a professional in her work and<br />
a charming girl in everyday communication.<br />
And in R&D laboratory of our company all the<br />
processes are managed by the senior technologist -<br />
Sergey Raychuk. Before heading one of the most<br />
important company sites, Sergey received a tremendous<br />
practical experience in working with a variety<br />
of polymeric materials and equipment for their processing.<br />
In addition, Sergey's experience in the field<br />
of paints and varnishes often allows us to give our<br />
customers more information than it is expected.<br />
www.osv.com.ua
Корпоративная газета ОСВ Технологии — 2013 2-й квартал — English_Layout 1 10.07.13 07:46 Page 4<br />
Issue №3 <strong>OSV</strong> <strong>Polymers</strong> <strong>News</strong> <strong>Bulletin</strong><br />
Monday, 8 of July 2013<br />
Zhermack (Italy) — manufacturer of silicone compounds<br />
for moulding and casting<br />
Starting from this issue, to your attention there will<br />
be presented the articles about our suppliers. The<br />
first one, whom we'll present, is the Italian manufacturer<br />
of silicones - Zhermack company.<br />
Zhermack company was founded in 1981 and today<br />
it is one of the world's leading developers and manufacturers<br />
of high-tech dental materials for laboratory<br />
and industrial applications.<br />
plaster, polyurethane foams, epoxy resins, compact<br />
polyurethanes and polyurethane elastomers.<br />
Zhermack company also supplies us with products,<br />
unique for this segment of the market, particularly<br />
ZA 22 Spray (silicone for spraying) and ZA 22<br />
Thixo Body (silicone for making moulds from<br />
human body)<br />
Zhermack products include A-silicones, C-silicones,<br />
alginates, metal impression trays, individual selfhardening<br />
trays, disinfectants, hardened under the<br />
light, powder, sterilization products, duplicate mass,<br />
dental plaster, acrylic resins and equipment for alginate<br />
and plaster.<br />
Today the number of Zhermack employees is 250<br />
people. The company has international representative<br />
offices in Germany, Poland, the USA, as well as<br />
in the UK, Russia and China.<br />
Zhermack company is divided into two divisions -<br />
dental and industrial. The advantage of the industrial<br />
division, created in recent years to diversify the business,<br />
is the strategic potential of the synthesized<br />
plant for the production of RTV2 silicone rubbers<br />
and alginates, which are used in many areas: otology<br />
and podology, making moulds, ceramics, jewelry<br />
manufacturing, cosmetics.<br />
Today Zhermack company supplies us with silicones<br />
of additive type, that are many times better than condensation<br />
ones. Zhermack silicones (HT 33 Transparent,<br />
ZA 13 Mould, ZA 22 Mould, ZA 50 LT) are<br />
widely used in making moulds for casting concrete,<br />
10% of its annual income Zhermack company invests<br />
in R&D department. The major goal of the<br />
company is to improve the silicone materials, so<br />
Zhermack research department is constantly engaged<br />
in common researches and in the latest developments<br />
in the field of nano-technologies.<br />
Oleshkivs'ka Sich or Tsyurupinsk 350 years ago<br />
In this issue we continue our series of articles<br />
about the history of Tsyurupinsk - the town where<br />
our company is from.<br />
There is no city on the Earth that would have its own<br />
history. In this article we would like to tell you about<br />
the important historic moment not only for our town<br />
but for the whole Ukraine too, about the time when<br />
on the open spaces of our town there was located the<br />
powerful settlement called Oleshkivs'ka Sich.<br />
Active events began to occur in the 1st half of the<br />
XVIII century, when hospitable Oleshky sheltered<br />
those zaporizhia cossacks who supported the hetman<br />
Ivan Mazepa and hid there after the rout at Poltava.<br />
And for some time Oleshky became the political<br />
capital of Oleshkivs'ka Sich. This is proved by the<br />
original monument in the shape of the wooden bell,<br />
set near the place, where Oleshkivs'ka Zaporiz'ka<br />
Sich existed. It was founded in the place where the<br />
Konka river flowed into the Laznyuk river by zaporizhia<br />
cossacks, who were released from the opression<br />
of russian tsarism and appeared under the protectorate<br />
of the Crimean khanate.<br />
Oleshkivs'ka Sich existed for 19 years, zaporizhia<br />
cossacks, displeased by the opression of the tatars,<br />
left Oleshkivs'ka Sich and came back to Zaporizhia.<br />
Nowadays, there is held the active revival of<br />
Oleshkivs'ka Sich and cossacks culture, there was<br />
placed a memorial sign on the territory, where Sich<br />
remains are located, on the north-eastern outskirts of<br />
Tsyurupinsk.<br />
From ancient times our town has been teeming with<br />
human life. Here warlike scythians met with ancient<br />
greek sailors, slavic farmers met with the nomad<br />
steppes owners pechenegs and cumans. The active<br />
development on the territory of present town began<br />
in the XI century, in the times of the Kievan Rus,<br />
when on the big trade route "from the varangians to<br />
greeks" there was the town with a beautiful name<br />
Oleshya.<br />
The period of time, when Oleshkivs'ka Sich was located<br />
on the territory of Tsyurupinsk, became the<br />
significant event for the further development of our<br />
town.<br />
Editors: Yana Kornienko, Denis Tabachnyk, Darya Bogdan, Yuriy Shafran. Orighinal idea of <strong>OSV</strong> <strong>Polymers</strong> <strong>News</strong> <strong>Bulletin</strong> by Oleg Vaikhanksiy<br />
www.osv.com.ua