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Корпоративная газета ОСВ Технологии — 2013 2-й квартал — English_Layout 1 10.07.13 07:46 Page 1<br />

<strong>OSV</strong> <strong>Polymers</strong> <strong>News</strong> <strong>Bulletin</strong><br />

<strong>OSV</strong> H40 — Our first high-pressure foaming machine!..<br />

In the end of April 2013, <strong>OSV</strong> Technologiya engineers<br />

successfully completed their project for the visualization,<br />

manufacturing and launching of the first<br />

high-pressure machine of our own production.<br />

The machine is designed for work with a variety of<br />

foams and production of large-sized products by<br />

casting the material in open and closed moulds.<br />

<strong>OSV</strong> H40 has already been tested successfully by<br />

our engineers in various industrial processes - production<br />

of furniture components, interior doors,<br />

building sandwich panels, decorative thermal panels.<br />

Production output of the new machine is within 10<br />

to 40 kg per minute, the machine is equipped with<br />

160-liter tanks for components, hydro station and a<br />

mixing head made by DUT company (South Korea).<br />

During the production of the new line of high-pressure<br />

machines, <strong>OSV</strong> Technologiya engineers focused<br />

on qualitative completing and assembling of<br />

all units of the machine, as well as on absolutely new<br />

design of this line of <strong>OSV</strong> equipment.<br />

In October this year we will be glad to see our present<br />

and potential customers at our booth at K2013<br />

exhibition in Düsseldorf. At our booth we will present<br />

our new product - the high-pressure foaming machine<br />

<strong>OSV</strong> H40. Everyone will be able to see this<br />

machine in their own eyes and ask our specialists all<br />

necessary questions.<br />

All rights reserved © 2013 <strong>OSV</strong> Technologiya Issue No.3 Monday, 8 of July 2013 Tsurupinsk, Ukraine<br />

<strong>OSV</strong> M2000 machine for casting polyurethane parts for mining equipment —<br />

Successful project for our clients from Kazakhstan<br />

In the end of March <strong>OSV</strong> Technologiya engineers<br />

have successfully finished their work on the project<br />

for producing the specialized mixing and dosing machine<br />

<strong>OSV</strong> M2000 for processing the high-quality<br />

hot casting polyurethane elastomers (prepolymer +<br />

MOCA) for our clients from Kazakhstan.<br />

in the desired color.<br />

On our official channel on YouTube you may find a<br />

video, specially prepared to demonstrate this machine<br />

in operation.<br />

All works on design, production and adjustment of<br />

the machine were done at <strong>OSV</strong> Technologiya plant<br />

by our engineers. <strong>OSV</strong> M2000 is a two-component<br />

machine of the special design, additionally equipped<br />

with pigment dosing unit for coloring the products<br />

<strong>OSV</strong> Technologiya company takes part at international exhibitions<br />

BUILDEX 2013 (Moscow) and UMIDS 2013 (Krasnodar)<br />

In early April 2013 there finished their work two international<br />

exhibitions BUILDEX 2013 (Moscow)<br />

and UMIDS 2013 (Krasnodar).<br />

At the International construction and interior exhibition<br />

BUILDEX 2013, our company together with<br />

its partners from Germany the company Kleiberit<br />

have presented its new products and technologies<br />

using Kleiberit raw materials.<br />

<strong>OSV</strong> Technologiya has presented the new material<br />

for heat insulation and facade design - <strong>OSV</strong> decorative<br />

thermal panels, the equipment and technology<br />

for their production.<br />

At the 16th International exhibition of equipment,<br />

technologies and products of wood and furniture industry<br />

UMIDS 2013 <strong>OSV</strong> Technologiya at the booth<br />

of our partners from Kleiberit company presented<br />

<strong>OSV</strong> equipment and technologies for production of<br />

furniture decor, furniture facades and edging from<br />

polyurethane using Kleiberit raw materials.<br />

www.osv.com.ua


Корпоративная газета ОСВ Технологии — 2013 2-й квартал — English_Layout 1 10.07.13 07:46 Page 2<br />

Issue №3 <strong>OSV</strong> <strong>Polymers</strong> <strong>News</strong> <strong>Bulletin</strong><br />

Monday, 8 of July 2013<br />

<strong>OSV</strong> Technologiya company takes part at international exhibitions<br />

BUILDEX 2013 (Moscow) and UMIDS 2013 (Krasnodar)<br />

In addition, at this exhibition, <strong>OSV</strong> experts carried<br />

out a technical seminar on the use of production<br />

technologies for furniture decor elements, details,<br />

construction parts, furniture facades, furniture edging<br />

from polyurethane and Kleiberit products. The<br />

chief technologist of our company demonstrated various<br />

PU systems in operation using the compact machine<br />

<strong>OSV</strong> Mini AB.<br />

New <strong>OSV</strong> projects aroused great interest of the visitors<br />

of these two exhibitions. Everybody could find<br />

samples of new <strong>OSV</strong> products, as well as watch OSv<br />

technologies and equipment in operation, get technical<br />

and commercial information, discuss prospects<br />

for cooperation.<br />

We're thankful to all visitors and participants of these<br />

shows for their interest to our products, technologies<br />

and equipment. We'll be happy to meet evrybody<br />

again!..<br />

A full range of <strong>OSV</strong> decorative thermal panels represented<br />

in building supermarkets’ chain "33 square meters"<br />

On April 19, 2013 there started the oficial sale of<br />

<strong>OSV</strong> decorative thermal panels in the trade network<br />

of building supermarkets "33 square meters" in<br />

Kherson region.<br />

Due to the cooperation agreement, shops "33 square<br />

meters" will sell <strong>OSV</strong> decorative thermal panels in<br />

Kherson region. Now in these building supermarkets<br />

there will be set showcases with various samples<br />

of all models of <strong>OSV</strong> decorative thermal panels.<br />

Thus, everyone will be able to get acquainted with<br />

the range of <strong>OSV</strong> decorative thermal panels, get all<br />

necessary technical information about them and recommendations<br />

on their installation, as well as make<br />

the order and buy them.<br />

Compact mixing and dosing machine <strong>OSV</strong> Mini AB<br />

installed in Kleiberit showroom<br />

In early May <strong>OSV</strong> Technologiya specialists visited<br />

the laboratory of our partners in Germany, the company<br />

Kleiberit in Weingarten.<br />

During their visit, our colleagues installed the compact<br />

mixing and dosing machine <strong>OSV</strong> Mini AB at<br />

that plant and consulted Kleiberit specialists on its<br />

operation and maintenance.<br />

In the laboratory in Weingarten this machine will be<br />

used to work with a variety of polymeric materials,<br />

including new Kleiberit developments.<br />

<strong>OSV</strong> Mini AB is a compact, easy in use and maintainance<br />

machine in line of <strong>OSV</strong> machinery, designed<br />

for mass production of various products made<br />

of polyurethanes, silicones and epoxy resins with<br />

different viscosity. This machine provides the qualitative<br />

mixing of two-component polymers and guarantees<br />

the accuracy of dosing while pouring the<br />

mixture into the moulds.<br />

Now customers and partners of our company, who<br />

work in various countries abroad, will be able to<br />

watch at Kleiberit plant in Germany one of <strong>OSV</strong> machines<br />

in operation without visiting the laboratory<br />

of our company in Ukraine.<br />

Acrylic One — composite materials from the Netherlands<br />

for the sculpture, decor, architecture, modelling and scenography<br />

In this issue of <strong>OSV</strong> Polymer <strong>News</strong> <strong>Bulletin</strong> we<br />

present to your attention the new composite materials<br />

from the Netherlands - Acrylic One.<br />

of Acrylic One materials would take a lot of time and<br />

space, that is why in our article we show illustrations<br />

of the most interesting and popular projects.<br />

Acrylic One is a group of composite materials developed<br />

in the Netherlands on the basis of water-soluble<br />

acrylic resins and fines of natural minerals.<br />

Acrylic One is environmentally friendly, non-toxic<br />

and fire resistant material that is widely used in various<br />

industries as well as in contemporary art.<br />

In 2012 Acrylic One materials also became available<br />

for Ukrainian specialists, thanks to the direct supply<br />

from Acrylic One factory in the Netherlands.<br />

The detailed enumeration of all possible applications<br />

Above: Decor on the facade of administrative building<br />

www.osv.com.ua


Корпоративная газета ОСВ Технологии — 2013 2-й квартал — English_Layout 1 10.07.13 07:46 Page 3<br />

Issue №3 <strong>OSV</strong> <strong>Polymers</strong> <strong>News</strong> <strong>Bulletin</strong><br />

Monday, 8 of July 2013<br />

Acrylic One — composite materials from the Netherlands<br />

for the sculpture, decor, architecture, modelling and scenography<br />

The basis of this composite material is the acrylic<br />

liquid Acrylic One Liquid and mineral powder<br />

Acrylic One Powder. In addition, there are a number<br />

of supplements, that can change the properties of the<br />

mixture and the finished products - thixotropic agent<br />

Thixtropiemiddel A (gel), accelerator Acrylic One<br />

Accelerator, pigments, protective coating Acrylic<br />

One Sealer.<br />

Thanks to the specially developed formula of the<br />

mixture components, while applying the Acrylic<br />

One materials one can use different techniques -<br />

casting, smearing and even spraying.<br />

Advantages of Acrylic One<br />

• Contains no solvents<br />

• Low exotherm<br />

• No shrinkage<br />

• Environmentally safe<br />

• Fire-resistant material<br />

• Resistant to UV<br />

• Can be painted<br />

• Water resistant (covered with coating)<br />

• Good mechanical properties<br />

Technical characteristics<br />

Also this material has a fire safety certificate - G1<br />

and sanitary-epidemiological conclusion. This allows<br />

to use Acrylic One indoors without any restrictions.<br />

CRITERIA<br />

VALUE<br />

Colour white (*1)<br />

Density (wet)<br />

Density (dry)<br />

Lifetime<br />

Full polymerization<br />

Shelf life<br />

Hardness<br />

1.75 kg/dm3<br />

1.66 kg/dm3<br />

20 – 25 minutes<br />

1 hour<br />

1 year<br />

85° Shore D<br />

Expansion < 0.1 %<br />

Compressing strength<br />

Proportional limit<br />

Modulus of rupture<br />

for 30 MPa<br />

for 20 MPa<br />

for 60 MPa<br />

Training and technical support<br />

<strong>OSV</strong> Technologiya company offers to all its customers<br />

to receive trainings for making of products<br />

from Acrylic One on the territory of its enterprise.<br />

Trainings are conducted at <strong>OSV</strong> plant by highly<br />

qualified, experienced professionals, who repeatedly<br />

practiced their skills in EU countries.<br />

The training program usually includes the following<br />

steps:<br />

• Preparation of master models<br />

• Making the casting mould<br />

• Manufacturing of products<br />

<strong>OSV</strong> Technologiya — Let's get acquainted!..<br />

Another novelty of this issue - series of articles<br />

about our company staff, whose work moves <strong>OSV</strong><br />

Technologiya company forward.<br />

Senior engineer of the company — Sergey Pozhidaev<br />

is the old resident of our company and highly<br />

qualified top specialist. The construction of all <strong>OSV</strong><br />

machines is first of all the result of his work. In addition,<br />

Sergey Pozhidaev oversees the after-sales<br />

customer service. By the way, the first two <strong>OSV</strong> machines,<br />

produced in 2006, were not only constructed<br />

and produced by Sergey Pozhidaev, but also he participated<br />

himself in the delivery of this equipment to<br />

the customers. Fortunately, now he has the opportunity<br />

to avoid the logistics and dedicate all his time<br />

to machines and mechanisms.<br />

Nikita Mazlov — sales manager, who leads the<br />

project of decorative thermal panels and pays to this<br />

product the largest part of his working time. Nikita<br />

has recently been working with us, but in such a<br />

short period of time he has managed not only to get<br />

used to our team, but also to realize his own new<br />

ideas for <strong>OSV</strong> Technologiya, appearing to be quite<br />

effective for us and our customers.<br />

Finance and accounting are under the responsibility<br />

of Elena Borshch - our chief accountant. Elena<br />

has recently been working with us, but we get on<br />

very well with her as a professional in her work and<br />

a charming girl in everyday communication.<br />

And in R&D laboratory of our company all the<br />

processes are managed by the senior technologist -<br />

Sergey Raychuk. Before heading one of the most<br />

important company sites, Sergey received a tremendous<br />

practical experience in working with a variety<br />

of polymeric materials and equipment for their processing.<br />

In addition, Sergey's experience in the field<br />

of paints and varnishes often allows us to give our<br />

customers more information than it is expected.<br />

www.osv.com.ua


Корпоративная газета ОСВ Технологии — 2013 2-й квартал — English_Layout 1 10.07.13 07:46 Page 4<br />

Issue №3 <strong>OSV</strong> <strong>Polymers</strong> <strong>News</strong> <strong>Bulletin</strong><br />

Monday, 8 of July 2013<br />

Zhermack (Italy) — manufacturer of silicone compounds<br />

for moulding and casting<br />

Starting from this issue, to your attention there will<br />

be presented the articles about our suppliers. The<br />

first one, whom we'll present, is the Italian manufacturer<br />

of silicones - Zhermack company.<br />

Zhermack company was founded in 1981 and today<br />

it is one of the world's leading developers and manufacturers<br />

of high-tech dental materials for laboratory<br />

and industrial applications.<br />

plaster, polyurethane foams, epoxy resins, compact<br />

polyurethanes and polyurethane elastomers.<br />

Zhermack company also supplies us with products,<br />

unique for this segment of the market, particularly<br />

ZA 22 Spray (silicone for spraying) and ZA 22<br />

Thixo Body (silicone for making moulds from<br />

human body)<br />

Zhermack products include A-silicones, C-silicones,<br />

alginates, metal impression trays, individual selfhardening<br />

trays, disinfectants, hardened under the<br />

light, powder, sterilization products, duplicate mass,<br />

dental plaster, acrylic resins and equipment for alginate<br />

and plaster.<br />

Today the number of Zhermack employees is 250<br />

people. The company has international representative<br />

offices in Germany, Poland, the USA, as well as<br />

in the UK, Russia and China.<br />

Zhermack company is divided into two divisions -<br />

dental and industrial. The advantage of the industrial<br />

division, created in recent years to diversify the business,<br />

is the strategic potential of the synthesized<br />

plant for the production of RTV2 silicone rubbers<br />

and alginates, which are used in many areas: otology<br />

and podology, making moulds, ceramics, jewelry<br />

manufacturing, cosmetics.<br />

Today Zhermack company supplies us with silicones<br />

of additive type, that are many times better than condensation<br />

ones. Zhermack silicones (HT 33 Transparent,<br />

ZA 13 Mould, ZA 22 Mould, ZA 50 LT) are<br />

widely used in making moulds for casting concrete,<br />

10% of its annual income Zhermack company invests<br />

in R&D department. The major goal of the<br />

company is to improve the silicone materials, so<br />

Zhermack research department is constantly engaged<br />

in common researches and in the latest developments<br />

in the field of nano-technologies.<br />

Oleshkivs'ka Sich or Tsyurupinsk 350 years ago<br />

In this issue we continue our series of articles<br />

about the history of Tsyurupinsk - the town where<br />

our company is from.<br />

There is no city on the Earth that would have its own<br />

history. In this article we would like to tell you about<br />

the important historic moment not only for our town<br />

but for the whole Ukraine too, about the time when<br />

on the open spaces of our town there was located the<br />

powerful settlement called Oleshkivs'ka Sich.<br />

Active events began to occur in the 1st half of the<br />

XVIII century, when hospitable Oleshky sheltered<br />

those zaporizhia cossacks who supported the hetman<br />

Ivan Mazepa and hid there after the rout at Poltava.<br />

And for some time Oleshky became the political<br />

capital of Oleshkivs'ka Sich. This is proved by the<br />

original monument in the shape of the wooden bell,<br />

set near the place, where Oleshkivs'ka Zaporiz'ka<br />

Sich existed. It was founded in the place where the<br />

Konka river flowed into the Laznyuk river by zaporizhia<br />

cossacks, who were released from the opression<br />

of russian tsarism and appeared under the protectorate<br />

of the Crimean khanate.<br />

Oleshkivs'ka Sich existed for 19 years, zaporizhia<br />

cossacks, displeased by the opression of the tatars,<br />

left Oleshkivs'ka Sich and came back to Zaporizhia.<br />

Nowadays, there is held the active revival of<br />

Oleshkivs'ka Sich and cossacks culture, there was<br />

placed a memorial sign on the territory, where Sich<br />

remains are located, on the north-eastern outskirts of<br />

Tsyurupinsk.<br />

From ancient times our town has been teeming with<br />

human life. Here warlike scythians met with ancient<br />

greek sailors, slavic farmers met with the nomad<br />

steppes owners pechenegs and cumans. The active<br />

development on the territory of present town began<br />

in the XI century, in the times of the Kievan Rus,<br />

when on the big trade route "from the varangians to<br />

greeks" there was the town with a beautiful name<br />

Oleshya.<br />

The period of time, when Oleshkivs'ka Sich was located<br />

on the territory of Tsyurupinsk, became the<br />

significant event for the further development of our<br />

town.<br />

Editors: Yana Kornienko, Denis Tabachnyk, Darya Bogdan, Yuriy Shafran. Orighinal idea of <strong>OSV</strong> <strong>Polymers</strong> <strong>News</strong> <strong>Bulletin</strong> by Oleg Vaikhanksiy<br />

www.osv.com.ua

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