4.0531 intructions - TOP DRIVE SYSTEM

4.0531-IM-ENG-VB
Distributed by :
VB air suspension
Varsseveld-Holland
Frankenweg 3
Varsseveld-Holland
This leaflet is purely for illustrative purposes and may not reflect correctly the supplied parts. The manufacturer reserves
to amend the contents of it whenever necessary and without notice.
VB-Airsuspension ref.
1520105001
Rear integrative pneumatic
suspension
for
IVECO Daily Restyling
60 C 12÷15
65 C 12÷15
Since 07/1999

INSTALLATION INSTRUCTIONS
PACKAGE CONTENT
M8x25 (4x)
M10x30 (2x)
M8 (6x)
M6X16 (1X)
Ø6 (1X)
Ø 101 (4x)
M8X20 (1X)
NUT M6 (1X)
PLATE (1X)
Ø8x24 (2x)
Ø8 (1X)
NUT M8 (1X)
Ø8x16 (6x)
Right suspension (1x)
Left suspension (1x)
SMALL HARDWARE KIT
BRAKE REGUATOR KIT
Ringnut
Support
plate
Valve body
TOP DRIVE
CONTROL
Pressures stick (1X).
cap
MANOMETERS box composed
by:
• Manometers with plastic
ringnut (2x);
• Inflating valves (2x);
• Caps (for manometers) (2x).
• Gauge support
RILSAN KIT PIPE composed by:
• Red pipe (6 m);
• Black pipe (6 m).
PRESSURE CONTROL KIT
Composed by:
• Valve body with pipe fittings (2x);
• Caps (6x);
• Support plate (2x);
• Ringnut (2x).
CLIPS KIT
Composed by:
• Plastic clips (20x).
Pneumatic system
instructions (1x)
LEFT SIDE
LEFT SIDE
LEFT SIDE
1
2
3
Place the vehicle in a hole or bridge,
to operate SAFE and comfortably.
Remove rivet that join reinforcement
plate in the lower
side of chassis.
Place left suspension on the
axle fitting the screw on the
upper linking system in the
hole of rivet removed before.
LEFT SIDE
LEFT SIDE
LEFT SIDE
Lock it
4
5
DON’T Lock it now
6
Lock suspension ath the chassis
using M8 nut and Ø8 washer.
Unscrew nuts that lock rebound
pad at the chassis (only 2 nuts
on the upper side). Change M10
screw with screw supplied.
Fit the support plate on 2
screw placet in the chassis,
DON’T LOCK THEM NOW.
Screw only nuts between chassis
and plate.
LEFT SIDE
LEFT SIDE
LEFT SIDE
7
8
9
Lock now the plate at suspension
using screw, nuts ,and washers. If
necessary, move a little suspension
to ad just the position.
Lock suspension at the axle
with clamps as showed.
REAR BRAKE REGULATOR MODIFICATIONS INSTRUCTIONS
After the positioning tight all
nuts and screws fitted before.
Repeat operation from 2 to 9
for right side of the vehicle.
Unscrew lower screw of rod and
replace it using 45x20 plate (with Ø 6
mm holes), using M6x16 screw and M6
nut and Ø6 washer.
Brake regulator rod
Use M6x16
screw and nut
and washer.
Bend support pipe fitting plate,
welded at the axle, in direction of
the ground, becoming it plane, as
showed.
Use M8 screw and
respective nut and washer.
T pipe fittings brake.
Move T brake pipe fittings using 60x20
plate and M8 screw, nut and washer.
NOTE: if the vehicle has two T
brake pipe fittings repeat this
operation using other 60x20 plate.
LEFT SIDE
1
DIFFERENTIAL GEARBOX BREATHER
2
Install pipe
fitting issued.
3
Differential side
Remove pipe
fittings
Oil differential
breather
Modify differential oil breather placed in the left side of axle. Unscrew existing breather (pict.
1) and place L pipe fittings issued rotating the exit in directions of the centre of vehicle (pict.
3). Fit, approx 40 cm of pipe, in the pipe fitting and lock the other side in the upper side of
differential gearbox.
Put the work pressure stick in a place visible for the driver, in the
cabin.
NOTE: for the execution of pneumatic system, follow specific
instructions not included in this manual. See the “pneumatic
system: installation instructions” form (see picture right).
WARNING : For the execution of the pneumatic system, please strictly refer the specific given instructions. In fact , the system may vary according
to the chosen version (manual, self levelling or electrical); so than the instructions for the pneumatic system are stated in the
apposite handbook enclosed at the purchased kit.
IMPORTANT: do NOT use liquid Teflon®, hemp, paints etc. .In case of problem and/or information, contact our technical office. In case you fail to
comply at this indications, societies EUROSERVICE s.r.l. and ESI Italia s.r.l. aren’t responsible for eventually damages derivates. For further information
contact us.