The American Society of Mechanical Engineers
The American Society of Mechanical Engineers
The American Society of Mechanical Engineers
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70 TRANSACTIONS OF T H E A.S.M.E. JANUARY, 1941<br />
inner cylinder diameter. <strong>The</strong> “s<strong>of</strong>tness” or elasticity <strong>of</strong> the<br />
flange resulting from its depth and high compressive loading<br />
must make the two faces conform to each other much as two<br />
pieces <strong>of</strong> rubber would a t pressures within our ordinary experience.<br />
In the design <strong>of</strong> high-pressure turbine shells it is im portant<br />
F io . 27<br />
T a p e r e d T h r e a d s t o D i s t r i b u t e L o a d o n T h r e a d s o r<br />
H e a v i l y L o a d e d S t u d s<br />
Two further refinements are: (1) To plate the threads <strong>of</strong> the<br />
nut w ith a thin copper coating; and (2) to make the clearance<br />
between the nut and stud somewhat larger than normal, about<br />
5 mils on 1-in-diameter and 10 mils on 3-in-diameter studs.<br />
Both refinements seem conducive to ease in removing nuts from<br />
studs after use.<br />
All studs over 2 in. in diameter are made hollow to permit heating<br />
for ease in setting up and loosening.<br />
A refinement recently introduced is illustrated in Fig. 27.<br />
This shows, first, a nut and stud combination in which the threads<br />
are <strong>of</strong> the usual parallel construction, and second, a nut and stud<br />
in which the threads on the nut are machined on a taper, shown<br />
exaggerated in the figure, <strong>of</strong> course. In the nut with the parallel<br />
threads the load m ust <strong>of</strong> necessity be concentrated on the first<br />
few threads, if not even on the first, because <strong>of</strong> the tendency <strong>of</strong><br />
the remaining portion <strong>of</strong> the stud to stretch away from, and the<br />
nut to compress away from, the load with resultant overstressing<br />
<strong>of</strong> the portion <strong>of</strong> the stud adjacent to this first thread. <strong>The</strong><br />
tendency <strong>of</strong> the n u t to stretch circumferentially tends to reduce<br />
this concentration,18 but the freedom to stretch circumferentially<br />
is reduced in the nuts on studs which are set up by heating.<br />
In studs screwed into castings rather than into nuts, such concentration<br />
<strong>of</strong> loading is very pronounced. This concentration<br />
<strong>of</strong> stress has caused some studs to crack at the bottom <strong>of</strong> the<br />
nut or where entering the casting. If, however, threads on the<br />
nut or casting are cut on a proper taper, as shown, the threads<br />
a t the end <strong>of</strong> the stud are loaded first, and when tight the loading<br />
is more uniformly distributed. <strong>The</strong> taper is sometimes put on the<br />
threads <strong>of</strong> the stud. Such tapered threads also reduce the con-<br />
I. STOP-VALVE BONNET<br />
F i q . 2 8 C ir c u l a r F l a n g e J o in t s<br />
3. FLANGE JO IN T ON PIPE<br />
f o r H i g h P r e s s u r e s<br />
T e m p e r a t u r e s<br />
th at abrupt changes <strong>of</strong> diam eter be avoided as much as possible,<br />
particularly to avoid a small “w aist” between two larger sections<br />
because the normal perm anent distortions which accompany<br />
heating and cooling are <strong>of</strong> such a nature as to cause the flange to<br />
want to open up a t this small waist portion. Also, projecting<br />
inner walls or rings attached to the shells should be avoided if<br />
possible because they tend to heat up faster than the shell and<br />
so by expansion, force the joint open.<br />
A manufacturing refinement which has been introduced into<br />
the manufacture <strong>of</strong> the bolts and studs is to mill these threads on<br />
a special machine rather than to turn them as was formerly<br />
done. Fig. 26 shows a magnified section <strong>of</strong> the threads on studs<br />
on which the threads have been turned, and on which they have<br />
been milled. <strong>The</strong> superior quality <strong>of</strong> the milled thread is apparent.<br />
F i g . 29<br />
T y p ic a l S t o p a n d C o n t r o l V a l v e s f o r T u r b i n e s f o b<br />
H i g h P r e s s u r e s a n d T e m p e r a t u r e s<br />
centration <strong>of</strong> stress if the studs are not perfectly aligned with the<br />
threaded holes.<br />
Fig. 28 shows three typical circular flange joints: First, th at<br />
used on stop-valve bonnets; second, the type commonly used<br />
on control-valve bonnets; and third, as used in pipe runs where<br />
welding is undesirable because <strong>of</strong> dismantling requirements.<br />
18 “<strong>The</strong> Distribution <strong>of</strong> Load on the Threads <strong>of</strong> Screws,” by<br />
J. N. Goodier, Journal <strong>of</strong> Applied Mechanics, vol. 7, March, 1940, p.<br />
A-10.