Heavy Duty Balanced Opposed Compressors - Ariel Corporation

More documents

Recommendations

Info

FOR MODELS: JGZ AND JGU SECTION 4 LUBRICATION cycle time (67% max.) to increase lube rate. Break-in rate should be maintained for 200 hours of operation for new equipment, or when replacing packing and/or piston rings. Lube Rate and Speed - The recommended lube rates for break-in or normal operation, in seconds per cycle (as stamped on the lubricator box information plate and in Lube sheets), are calculated at Frame Rated Speed (RPM), as stamped on the frame data plate, or the cylinder rated (RPM), stamped on the cylinder data plate, whichever is lower. The lube rate is to be reduced with speed, (as compressor actual running speed is reduced, cycle time is to be increased to reduce lube rate): (RPM max ÷ RPM actual ) x cycle time seconds from lube plate = cycle time seconds, at actual running speed. Or reference the “Lubrication sheets” in the Ariel "Parts Book" for the Cycle Time (seconds) vs. RPM (compressor speed) Table at various running speeds for your compressor, at the stated gas operating conditions and lubricant. Special Lubricant Certification - Special lubricant formulations are available from lubricant suppliers for specific applications. Suppliers who will certify suitability of the formulation for site conditions should provide appropriate documentation. Contact Ariel for verification of warranty coverage. Calculation Example, recommended daily lube rate: JGJ/2, with Pipeline Quality Natural Gas, and following cylinder bore diameters (actual bore diameter as shown on cylinder data plate), and 1.5 inches (38.1 mm) diameter piston rod, with mineral oil type lubricant: 13.00"J (330 mm) at 100 psi discharge pressure (6.89 bar). Table 4-6, factor = 1 9.75"J-CE (248 mm) at 577 psi discharge pressure (39.8 bar), Crank End. Factor = 1 5.125"J-HE (130 mm) at 1636 psi discharge pressure (112.8 bar), Head End. Factor = 1.25 7/09 PAGE 4 - 27
FOR MODELS: JGZ AND JGU SECTION 4 LUBRICATION TABLE 4-8 EXAMPLE CYLINDER & PACKING DAILY LUBE RATE CALCULATION Water-Cooled Packing Water-cooled packing cases are required for compressor cylinders based upon the average piston speed and average cylinder pressure. Cooled packing cases are supplied to help remove heat generated as the piston rod/packing friction increases with the higher pressures and piston speed. Cooled packing cases are required for cylinders in accordance with Figure 4-8. Cylinder Bore US pints per day; ppd Packing Subtotal 1 x 13.00 in. x 0.4 ppd/in. = 5.2 2 x 1.5 in. x 0.4 ppd/in. = 1.2 6.4 1 x 9.75 in. x 0.4 ppd/in. = 3.9 2 x 1.5 in. x 0.4 ppd/in. = 1.2 5.1 1.25 x 5.125 in. x 0.4 ppd/in. = 2.6 N/A 2.6 1. All cylinders that have water-cooled packing as standard (see Ariel Performance Program) must be connected to a water cooling system, unless prior approval is obtained from Ariel Technical Services. 2. If a separate lube supply is needed due to the gas analysis (H 2 S, CO 2 , water saturation, air, etc.) an additional increase in viscosity may be needed if the cooling connection to a water cooled packing case is omitted. Recommended Total, ppd = 14.1 Cylinder Bore (Liters per day; L/day) Packing Subtotal 1 x 330 mm x 0.0074 L/day/mm = 2.4 2 x 38.1 mm x 0.0074 L/day/mm = 0.56 (3.0) 1 x 248 mm x 0.0074 L/day/mm = 1.8 2 x 38.1 mm x 0.0074 L/day/mm = 0.56 (2.4) 1.25 x 130 mm x 0.0074 L/day/mm = 1.2 N/A (1.2) Recommended Total, (L/day) = (6.6) Piston Speed, FPM 1200 1100 1000 900 800 700 600 REGION 1 Standard Packing & Lubrication Mean Pressure, bar = (Pd + Ps) ÷ 2 69 138 207 276 345 610 REGION 2 REGION 3 Increased Viscosity Lubricant from Separate Supply OR Water-Cooled Packing Increased Viscosity Lubricant from Separate Supply AND Water-Cooled Packing 500 254 0 1000 2000 3000 4000 5000 Mean Pressure, psi = (Pd + Ps) ÷ 2 FIGURE 4-8 COMPRESSOR PACKING APPLICATION GUIDE- LINES FOR PIPELINE QUALITY NATURAL GAS Coolant Flow REGION 4 Cylinders are Not To Be Applied In This Region Without Prior Ariel Approval. Coolant Out Coolant In Coolant Out PAGE 4 - 28 7/09 559 508 457 406 356 305 FIGURE 4-9 WATER-COOLED PACKING CASE - TYPICAL Piston Speed, cm/s Coolant In
Page 1 and 2:
ARIEL Heavy Duty Balanced Opposed C
Page 3 and 4:
FOR MODELS: JGZ AND JGU TABLE OF CO
Page 5 and 6:
Page 7 and 8:
Page 9 and 10:
FOR MODELS: JGZ AND JGU SECTION 1 -
Page 11 and 12:
Page 13 and 14:
Page 15 and 16:
Page 17 and 18:
Page 19 and 20:
Page 21 and 22:
Page 23 and 24:
Page 25 and 26:
Page 27 and 28:
Page 29 and 30:
Page 31 and 32:
Page 33 and 34:
Page 35 and 36:
Page 37 and 38:
Page 39 and 40:
Page 41 and 42: FOR MODELS: JGZ AND JGU SECTION 2 -
Page 67 and 68: FOR MODELS: JGZ AND JGU SECTION 4 L
Page 91: FOR MODELS: JGZ AND JGU SECTION 4 L
Page 143 and 144:
Page 145 and 146:
Page 147 and 148:
Page 149 and 150:
Page 151 and 152:
Page 153 and 154:
Page 155 and 156:
Page 157 and 158:
Page 159 and 160:
Page 161 and 162:
Page 163 and 164:
Page 165 and 166:
Page 167 and 168:
Page 169 and 170:
Page 171 and 172:
Page 173 and 174:
Page 175 and 176:
Page 177 and 178:
Page 179 and 180:
Page 181 and 182:
Page 183 and 184:
Page 185 and 186:
Page 187 and 188:
Page 189 and 190:
Page 191 and 192:
Page 193 and 194:
Page 195 and 196:
Page 197 and 198:
Page 199 and 200:
Page 201 and 202:
Page 203 and 204:
Page 205 and 206:
Page 207 and 208:
Page 209 and 210:
Page 211:
show all

Heavy Duty Balanced Opposed Compressors - Ariel Corporation

You also want an ePaper? Increase the reach of your titles

Delete template?

Save as template?