Heavy Duty Balanced Opposed Compressors - Ariel Corporation
Heavy Duty Balanced Opposed Compressors - Ariel Corporation
Heavy Duty Balanced Opposed Compressors - Ariel Corporation
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FOR MODELS: JGZ AND JGU SECTION 4 LUBRICATION<br />
break-in and normal lube timing rates which are stamped on the lubricator box information<br />
plate are calculated according to the <strong>Ariel</strong> Lube Specifications, as given in this document, to<br />
match the gas and operating conditions as supplied to <strong>Ariel</strong> with the compressor order. The<br />
lube sheets supplied in the <strong>Ariel</strong> Parts Book state gas conditions and list the base rate multiplier<br />
at each lube point. If gas conditions were not supplied with the compressor order, the<br />
information plate/lube sheets rates are for clean, dry, 0.65 specific gravity, sweet gas at maximum<br />
frame rated speed or cylinder rated speed whichever is less, and cylinder MAWP.<br />
Adjusting the cycle time changes the lubrication rate for all of the compressor cylinders and<br />
packings supplied by a particular divider valve. To change the lubrication rate for only one cylinder<br />
or packing would require individual divider valve changes. Contact your packager or<br />
<strong>Ariel</strong> for information.<br />
If the compressor operating conditions change (such as gas properties, gas pressures, temperatures<br />
or flow requirements or cylinder re-configuration) the lubrication rates must be<br />
recalculated and hardware changes may be necessary to the force-feed lubrication system.<br />
Consult Table 4-6 and your Packager and/or <strong>Ariel</strong>.<br />
Cycle Time Indication<br />
To set the proper force-feed lubricator pump flow rate, read the cycle time on the Proflo electronic<br />
lubricator fluid-flow monitor/no-flow timer switch located at the distribution block or in<br />
control panel, reference Technical Manual Section 5. Or if a digital no-flow timer switch<br />
(DNFT) is provided, time the cycle from flash to flash, or for a magnetic cycle indicator assembly,<br />
time the cycle from initial movement of the indicator pin at the fully retracted position to the<br />
time when the pin returns to the fully retracted position and just begins initial movement back<br />
out again. Adjust the lubricator pump to provide the required cycle time-flow rate.<br />
NOTE: WHEN ADJUSTING THE FORCE FEED LUBRICATION PUMP SETTING FOR THE<br />
APPROPRIATE CYCLE TIME, DO NOT SET THE FLOW RATE TOO LOW. THE<br />
PUMPS CAN BECOME INCONSISTENT WHEN SET TOO LOW.<br />
Force Feed Lubrication System Monitoring:<br />
Minimum Requirements<br />
<strong>Ariel</strong> requires the unit control panel to shutdown the unit if the master lube distribution block<br />
stops cycling while the compressor is running. The control panel is to wait for a maximum time<br />
of 3 minutes after the distribution block stops cycling to issue the shutdown. This is a class B<br />
shutdown. A class B shutdown is defined as a shutdown that is not armed until a short time<br />
after the compressor is started. Typically 2 minutes. This gives the divider blocks time to cycle<br />
the first time before the shutdown is activated.<br />
Devices<br />
<strong>Ariel</strong> offers several devices that can be used to obtain the lube system shutdown. There are<br />
two basic types. Note that some devices have both functions built in.<br />
Choosing a Lube System Monitor<br />
When ordering an <strong>Ariel</strong> compressor the packager must choose a lube system monitor. See the<br />
following table for the specifications on available types. For further information about each de-<br />
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